A kind of angle-bender
Technical field
The invention provides a kind of angle-bender, it is related to steel reinforcement cage termination reinforcement welding, more particularly to it is coaxial asynchronous turn
Dynamic bending machine field.
Background technology
At present, high-speed railway and highway development are swift and violent, and modern bridge is big with high-speed railway and greatly developing for highway
Amount is built, due to considering building and foundation deformation, accounting for many factors such as good farmland, environmental protection and maintenance less,
Bridge ratio is increased in High Speed Rail Projects construction --- circuit bridge ratio is up to more than 74.5%, bridge pile foundation as
The foundation of science of bridge building, quantities is big, task is heavy, quality requirement is high.And steel reinforcement cage is the critical process of pile foundation construction,
Its quality directly affects pile foundation construction quality and progress.Batch production, Mechanized Processing production steel reinforcement cage are Standardization Construction constructions
The most important condition.Bridge pile foundation length is most of to be more than 30 meters, steel reinforcement cage can only merogenesis processing and fabricating, merogenesis hang load hole, so
Afterwards to its coaxial overlap joint welding.
When specification and design requirement reinforcement welding, joint should carry out pre-bending before welding, to ensure the steel after welding
Muscle center line is in a straight line, single welded lap length 10d.Conventional bending method be by manually arbitrarily being bent by root, expense
During expenses of labour, it is difficult to reach the every requirement that bar bending angular dimension is equal, direction is unified, so as to cause to be difficult to reach standardization
Construct, meet the requirement of specification and design.
The content of the invention
In order to solve problem above, the invention provides a kind of angle-bender, the bending section of the bending machine is using same
Axle asynchronous mechanism can effectively ensure that the bending degree of reinforcing bar is identical, to meet row to realize the fixation and bending of reinforcing bar respectively
The standardized construction requirement of industry.
Technical scheme is as follows:A kind of angle-bender, including moving cart and in moving cart
Bending mechanism and power supply station, the bending mechanism include coaxial mounted bending disk and support plate, and the bending disk passes through
Bending drive component is connected with support plate, clamping drive component is provided with the support plate, on the bending disk and support plate
Moving tooth is provided with, the power supply station is connected with bending drive component and clamping drive component respectively.
Technical solution of the present invention also includes:The bending drive component includes the first hydraulic jack in support plate
With installed in the bull stick bent on disk, the bull stick includes turning handle and push rod, one end of the push rod and the inner disc in bending disk
Face connects, and the other end of the push rod is connected with turning handle, and the turning handle is connected with the hydraulic stem of the first hydraulic jack.When the first liquid
When compressing cylinder promotes hydraulic stem to extend, the turning handle being attached thereto drives pushrod movement and is rotated so that bending disk, to be processed
Steel reinforcement cage termination reinforcing bar is bent.
Technical solution of the present invention also includes:The bending drive component includes bracing piece, and one end of the bracing piece is installed
On main shaft, the other end of the bracing piece is the cyclic structure being enclosed within turning handle, strong with the connection of bending disk to ensure bull stick
Degree.
Technical solution of the present invention also includes:The quantity at least two of the support plate, passes through between adjacent support plate
Clamping drive component connection, the clamping drive component includes clamping drive rod and the second hydraulic jack, the clamping drive rod
One end for rotation fixing end, the rotation fixing end by connecting shaft be arranged on support plate interior card on, it is described clamping drive
The other end of bar is free end, and the hydraulic mandril of second hydraulic jack is turned by driving the mobile drive support plate of free end
It is dynamic.
Second hydraulic jack does stretching motion and drives adjacent support plate counter motion.When the second hydraulic jack shrinks phase
Adjacent support plate is dorsad rotated, and moving tooth spacing becomes big reinforcing bar turnover easily, the adjacent support plate when the second hydraulic jack stretches
Make opposite rotation, moving tooth spacing diminishes and blocks reinforcing bar, bending disk starts to rotate moving tooth moment reinforcement.
Technical solution of the present invention also includes:It is described clamping drive rod in adjacent support plate with respect to itself where support
The installation site of disk is identical, when the clamping drive rod in adjacent support plate is in always under the driving of the second hydraulic jack
During line, the free end in contact of the clamping drive rod of the free end and the installation in adjacent support plate clamps drive component and transports
It is dynamic to reach dead point.
Technical solution of the present invention also includes:The free end of the clamping drive rod installed in the adjacent support plate is by connecting
Extension bar is connected, and the hydraulic mandril makes connecting rod be subjected to displacement the rotation for driving adjacent supports disk by stretching motion.
Technical solution of the present invention also includes:Caging bolt is provided with the support plate, the folder in adjacent support plate
Hold drive rod under the driving of the second hydraulic jack be in same straight line when, clamping drive rod contacted with caging bolt, support plate
Stop operating, amplitude that support plate is rotated is carried out with this spacing.
Technical solution of the present invention also includes:The power supply station is Hydraulic Station, and the Hydraulic Station passes through distribution box and oil
Pipe room is connected with the first hydraulic jack and the second hydraulic jack, and Hydraulic Station can effectively save the device space and be the first hydraulic oil
Cylinder and the second hydraulic jack provide power, and the setting of distribution box and oil pipe room can facilitate operating personnel to be regulated and controled.
Technical solution of the present invention also includes:Electromagnetic control system, the electromagnetic control system are installed in the distribution box
Electrically connected with Hydraulic Station, the first hydraulic jack and the second hydraulic jack.
Technical solution of the present invention also includes:Casing, the bending disk and support are provided with outside the distribution box and oil pipe room
Guard ring is provided between disk.
Beneficial effects of the present invention are:The invention provides a kind of angle-bender, the bending machine is by designing support plate
Clamping drive component drives support plate to clamp steel reinforcement cage termination reinforcing bar, and it is right that bending drive component is realized to bending dish driving
Steel reinforcement cage termination reinforcing bar is effectively bent, so as to realize that the support plate of bending section of the angle-bender is coaxial with bending disk
Asynchronous rotary, can respectively realize the clamping and bending work to steel reinforcement cage termination reinforcing bar, effectively coordinate the structure of steel reinforcement cage special
Point, during realizing bending steel reinforcement cage termination reinforcing bar, needs the every curved reinforcing bar can simultaneously, together on the same section of steel reinforcement cage
Walk, be bent in the same direction.
And due to the mechanization bending characteristicses of the bending machine, can be realized when being bent to steel reinforcement cage termination reinforcing bar
The equal in magnitude of bar bending angle, direction unification, it is ensured that the rate of curving is identical.The steel reinforcement cage one bent by the bending machine
The inflection point section of the two section reinforcing bars in end is parallel to each other, spacing is equal, section where inflection point is vertical with steel reinforcement cage;Can have
Effect ensures that two section steel reinforcement cage termination bending reinforcing steel bar overlapping the slot smooth-goings coincide, and meets professional standard, and bending mechanism is arranged on movement
Can be moved easily on dolly, effectively lift operating efficiency, it can be seen that, angle-bender provided by the present invention has good
Practicality and market popularization value.
Brief description of the drawings
Fig. 1 is angle-bender structural representation of the present invention;
Fig. 2 is present invention bending drive component structural representation;
Fig. 3 is present invention clamping drive component operation principle schematic diagram;
Fig. 4 is present invention clamping drive component structure schematic top plan view 1;
Fig. 5 is present invention clamping drive component structure schematic top plan view 2;
Fig. 6 is present invention clamping drive component structure schematic front view;
Fig. 7 is the present invention bending disk and support plate structure schematic diagram;
Fig. 8 is the bar bending effect diagram of bending machine of the present invention.
Wherein, 1, moving cart, 11, chassis, 111, wheel, 112, spindle carrier, 12, mobile hand-pushing handle, 2, main shaft,
21st, disk is bent, 22, support plate A, 23, support plate B, 3, clamping drive component, 31, clamping drive rod A, 311, connecting shaft A, 32, folder
Hold drive rod B, 321, connecting shaft B, 33, connecting rod, the 34, second hydraulic jack, 341, hydraulic mandril, 35, caging bolt, 4, bending
Drive component, the 41, first hydraulic jack, 411, hydraulic stem, 42, turning handle, 43, push rod, 44, bracing piece, 5, Hydraulic Station, 6, dial
Tooth, 7, casing, 8, guard ring, 9, distribution box and oil pipe room.
Specific embodiment
Below in conjunction with drawings and Examples, the invention will be described further.
Simultaneously as simply section Example hereinafter described, in the case where not conflicting, embodiment in the application and
Feature in embodiment can be mutually combined.
A kind of angle-bender, as shown in figure 1, bending mechanism including moving cart and in moving cart and dynamic
Power supply station(Such as Hydraulic Station or supply station), the bending mechanism include it is coaxial mounted bending disk 21 and support plate, institute
State bending disk 21 to be connected with support plate by bending drive component 4, clamping drive component 3 is installed in the support plate, it is described
Be provided with moving tooth 6 in bending disk 21 and support plate, the power supply station respectively with bending drive component 4 and clamp drive component
3 connections.
Embodiment 1:As shown in Fig. 2 the bending drive component 4 includes the first hydraulic jack 41 in support plate
With installed in bending disk 21 on bull stick, the bull stick include turning handle 42 and push rod 43, one end of the push rod 43 with bending
The interior card connection of disk 21, the other end of the push rod 43 is connected with turning handle 42, the hydraulic jack 41 of the turning handle 42 and first
Hydraulic stem 411 is connected.When the first hydraulic jack 41 promotes hydraulic stem 411 to extend, the turning handle 42 being attached thereto drives push rod 43
Motion is rotated so that bending disk 21, and steel reinforcement cage termination reinforcing bar to be processed is bent.
Embodiment 2:It is improved on the basis of embodiment 1, the bending drive component 4 includes bracing piece 44, described to add
One end of strong bar 44 is arranged on main shaft 2, and the other end of the bracing piece 44 is the cyclic structure being enclosed within turning handle 42, to ensure
Bull stick and the bonding strength for bending disk 21.
Embodiment 3:Above example basis and be above improved, the quantity at least two of the support plate, such as
Shown in Fig. 4, Fig. 6, connected by clamping drive component 3 between adjacent support plate A22 and support plate B23, the clamping drives
Component 3 includes clamping drive rod and the second hydraulic jack 41, and one end of the clamping drive rod A31 and clamping drive rod B32 is
Rotation fixing end, the rotation fixing end is separately mounted to the interior of support plate A22 and support plate B23 by connecting shaft A311 and B321
In card, the other end of the clamping drive rod is free end, and the hydraulic mandril 341 of second hydraulic jack 34 is by driving
The rotation of the mobile drive support plate 22,23 of free end, motion principle schematic diagram is as shown in Figure 3.
Clamping drive rod lower section is located at for example is illustrated with the second hydraulic jack 34 below.Hydraulic mandril 341 is located at
Clamping drive rod A31 and the lower section of clamping drive rod B32 free ends, when the second hydraulic jack 34 drives hydraulic mandril 341 upward
Motion, clamping drive rod A31 and clamping drive rod B32 are moved upwards, because the rotation fixing end for clamping drive rod is pacified by connecting shaft
In support plate, and support plate is arranged on main shaft 2, then the motion for clamping drive rod drives support plate to be rotated, due to
Adjacent support plate is relative to be set up, and the second hydraulic jack 34 does stretching motion and drives adjacent support plate counter motion.When second
The support plate adjacent when shrinking of hydraulic jack 34 is dorsad rotated, and the spacing of moving tooth 6 becomes big, and reinforcing bar turnover is easy, when the second hydraulic oil
The support plate adjacent when stretching of cylinder 34 makees opposite rotation, and the spacing of moving tooth 6 diminishes and blocks reinforcing bar, and bending disk 21 starts to rotate moving tooth 6
Moment reinforcement.
Embodiment 3:As shown in figure 4, the clamping drive rod A31 and clamping drive rod B32 are in adjacent support plate 22
Installation site with respect to the support plate 22 where itself is identical, when the clamping drive rod in adjacent support plate 22 is in the second hydraulic pressure
When being in same straight line under the driving of oil cylinder 34, the clamping drive rod of the free end and the installation in adjacent support plate from
By end in contact, the motion for clamping drive component 3 reaches dead point.
Embodiment 4:As shown in figure 5, the free end of the clamping drive rod installed in the adjacent support plate is by connection
Bar 33 is connected, and the hydraulic mandril 341 makes connecting rod 33 be subjected to displacement the rotation for driving adjacent supports disk by stretching motion.
Embodiment 5:It is improved on the basis of embodiment 4, caging bolt 35 is provided with the support plate, when adjacent
Support plate on clamping drive rod under the driving of the second hydraulic jack 34 be in same straight line when, clamping drive rod with it is spacing
Bolt 35 is contacted, and support plate stops operating, and amplitude that support plate is rotated is carried out with this spacing.
Embodiment 6:The power supply station is Hydraulic Station 5, and the Hydraulic Station 5 passes through distribution box and oil pipe room 9 and first
The hydraulic jack 34 of hydraulic jack 41 and second is connected, and Hydraulic Station 5 can effectively save the device space, and be the first hydraulic oil, 41
Power is provided with the second hydraulic jack 34, the setting of distribution box and oil pipe room 9 can facilitate operating personnel to be regulated and controled.
Embodiment 7:Electromagnetic control system, the electromagnetic control system and Hydraulic Station 5, first are installed in the distribution box
The hydraulic jack 34 of hydraulic jack 41 and second is electrically connected.
Embodiment 8:Casing 7 is provided with outside the distribution box and oil pipe room 9, is set between the bending disk 21 and support plate
There is guard ring 8.
The above, is only presently preferred embodiments of the present invention, and any formal limitation is not done to the present invention, all at this
Any modification, equivalent and improvement etc. are made within the spirit and principle of invention, protection scope of the present invention is should be included in
Within.