CN106733889A - A kind of cylinder cap cleaning device - Google Patents
A kind of cylinder cap cleaning device Download PDFInfo
- Publication number
- CN106733889A CN106733889A CN201611216966.4A CN201611216966A CN106733889A CN 106733889 A CN106733889 A CN 106733889A CN 201611216966 A CN201611216966 A CN 201611216966A CN 106733889 A CN106733889 A CN 106733889A
- Authority
- CN
- China
- Prior art keywords
- branch pipe
- cylinder cap
- tank
- rotating shaft
- pipeline
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
Abstract
The present patent application belongs to cleaning, anticorrosion or the LP blades of combustion engine or the prevention technique field of harmful deposits, specifically disclose a kind of cylinder cap cleaning device, including tank, rotating unit, rise unit, reset unit and pipeline, tank forms loop with pipeline；Pallet is provided with tank, the bottom surface of pallet is connected with rotating shaft, and rotating shaft passes through the bottom surface of tank；The position that rotating shaft is located at below tank is connected with gear, and the bottom of rotating shaft is provided with tapered wedges；Pipeline includes total pipeline, the first branch pipe and the second branch pipe, and the first branch pipe and the second branch pipe are connected in parallel on total pipeline, and total pipeline is provided with water pump, and the first branch pipe is provided with the first valve, and the second branch pipe is provided with the second valve.Using this programme, the various pieces of cylinder cap and inner chamber can all be cleaned up, and cylinder cap can be lifted after cleaning, be not required to manually also be not required to salvage cylinder cap by other devices, effective relatively low cleaning cost.
Description
Technical field
The prevention technique field of cleaning, anticorrosion or LP blades or harmful deposits the invention belongs to combustion engine,
More particularly to a kind of cylinder cap cleaning device.
Background technology
Cylinder cap belongs to complex precise workpiece, general to have a complicated inner cavity and multiple surfaces, and crowd is placed with each surface
Many oil ducts and vexed hole., it is necessary to thoroughly be cleaned to it before cylinder cap comes into operation, to ensure product quality, for cylinder
Duct cleannes requirement in lid is very high, if do not cleaned up once, metal fillings therein is possible to block in operation
On bearing, lead to major break down.Traditional cleaning way is each face for manually overturning cylinder cap, using cleaning fluid shower nozzle to each face
Gradually it is rinsed, clear water is reused afterwards carries out upset rinsing to cylinder cap, finally also needs to upset cylinder cap and dried up；Due to
Cylinder cap weight is larger, and labor strength is very big, easily fatigue, and cleaning efficiency is low.The conventional method of artificial cleaning, either
In recruitment cost or production efficiency, in the presence of it is very big the drawbacks of, it is difficult to be applied to produce in enormous quantities.
The Chinese invention patent of Publication No. CN103008295B discloses a kind of cylinder cap whirling vibration descaling machine, including：
Underframe；Vibration table, is arranged on the underframe, and be provided with vibrating motor by spring；Semicylindrical body with rotary shaft,
It is arranged on the vibration table by least two bearing blocks, is provided with impurity and portals；The rotary shaft by whirligig successively
Driven by reductor, support column and Hooks coupling universal coupling；Fixture underframe, is arranged in the semicylindrical body；Fixture, it is diagonally-installed
On the fixture underframe, for fixing six cylinder overall cylinder covers.The invention is used for six cylinder overall cylinder cover whirling vibrations and clears up inner chamber
Impurity（Residual sand and iron filings）, the artificial inner chamber for being difficult to complete of substitution is cleared up, improves cleaning quality and save manpower.But the invention is also
There is following defect, it is necessary to carry cylinder cap and then cylinder cap is fixed on fixture, also need to open fixture after the completion of cleaning, by people
Power or device salvage cylinder cap to come, cumbersome, and waste of manpower.
The content of the invention
The purpose of the present invention is providing a kind of cylinder cap cleaning device, using machine that the various pieces of cylinder cap and inner chamber are all clear
Cylinder cap can be lifted after wash clean, and cleaning, be not required to manually also be not required to salvage cylinder cap by other devices, it is effectively relatively low clear
Wash cost.
In order to achieve the above object, base case of the invention is：Including tank, rotating unit, rise unit, reset list
Unit and the pipeline connected with tank two sides；Pallet is provided with the tank, the bottom surface of pallet is fixedly connected with rotating shaft, and rotating shaft is worn
The bottom surface of water-carrying groove；The position that rotating shaft is located at below tank is connected with gear, and the bottom of rotating shaft is provided with tapered wedges；The pipeline
Including total pipeline, the first branch pipe and the second branch pipe, the first branch pipe and the second branch pipe are connected in parallel on total pipeline, and total pipeline is provided with water
Pump, the first branch pipe is provided with the first valve, and the second branch pipe is provided with the second valve；The rotating unit includes that bull stick, control are opened
The tooth bar that close and can slide, controlling switch is located at the side of tooth bar；The bottom of bull stick is located in the first branch pipe and is provided with spiral
Blade, the top of bull stick passes through the first branch pipe and is provided with the first gear engaged with gear, and the top of bull stick is also associated with and tooth
The partial gear of bar engagement；It is described to rise the second gear that unit includes mobile rack, turbine and engaged with mobile rack, move
The side of carry-over bar is provided with for pushing the ball of making tapered wedges move upwards；The turbine is located in the second branch pipe, the rotation of turbine
Center is provided with drive link, and drive link passes through the second branch pipe, and second gear is located on drive link；The reset unit is used to make tooth bar
Resetted with mobile rack.
The operation principle of this base case is：Water is filled with tank, cylinder cap to be cleaned is placed on pallet, open the
One valve, starts water pump, and the water in tank is evacuated to total pipeline and then flows through the first branch pipe by water pump, water tank, total pipeline and
Circulation is formed between first branch pipe, therefore water can not arrhea in the sink, washes away each face of cylinder cap.Strong current is flowed through
Helical blade is driven to rotate during the first branch pipe, first gear on bull stick and bull stick also concomitant rotation, due to first gear and tooth
Wheel engagement, gear is also rotated, and gear driven rotating shaft and the pallet being fixed in rotating shaft are together rotated, and are placed on pallet
Cylinder cap does not stop rotation in the sink yet, and the chip in cylinder cap duct can be thrown out of.It is incomplete on bull stick while bar rotation
Gear is also together rotated, and the tooth bar engaged with partial gear is pushed to controlling switch side, until tooth bar connects with controlling switch
Touch, controlling switch controls the first valve closing, open the second valve, now bull stick stop motion, and drive link is in turbine
Start to rotate under drive.Drive link drives second gear to rotate, and the mobile rack engaged with second gear is transported towards tapered wedges side
Move and contacted with tapered wedges, in the presence of pushing the ball, tapered wedges are moved upwards so that rotating shaft is together moved upwards, pallet is turning
It is gradually increasing in the presence of axle, then departs from tank, is now switched off the pump and the second valve, because turbine loses power resources
Stop operating, cylinder cap also stops rising, and cylinder cap is removed from pallet, then place next cylinder cap to be cleaned.
The beneficial effect of this base case is：1st, this programme overcomes big cylinder cap volume, complex structure, is difficult to what is clamped
Problem, makes the cleaning of cylinder cap realize automation, improves cleaning efficiency.2nd, making full use of the power of current plays axis of rotation
Come, rotating shaft causes that the cylinder cap in tank is constantly rotated so that cleaning it is better；And because the water in tank does not stop
Dynamic, the water energy of flowing constantly washes away surface, oil duct, blind hole, the deep hole of cylinder cap, takes away chip, greasy dirt in duct so that cylinder
The various pieces of lid and inner chamber can be cleaned.3rd, after cylinder cap cleaning to a certain extent, tooth bar touches controlling switch automatically,
Bull stick is stopped and drive link starts to rotate, and by cylinder cap lifting, the power of ingenious utilization current realizes the automatic lifting of cylinder cap,
It is not required to manually also be not required to salvage cylinder cap by other devices, effectively reduces cleaning cost.
Further, the reset unit includes the first spring and second spring, and one end of the first spring is fixed, and the other end is solid
It is scheduled on side of the tooth bar away from controlling switch；One end of second spring is fixed, and the other end is fixed on mobile rack away from tapered wedges
Side.When tooth bar moves to the position contacted with controlling switch, the first valve closing, first gear run out of steam source also with
Stop operating, and now the first spring is in the state of stretching, in the presence of the first spring, tooth bar and controlling switch point
From returning to original position.When carrier wheel is towards one lateral movement of tapered wedges, cylinder cap is lifted, and closes the second valve, removes cylinder
Cover, now second spring is in the state of stretching；Due to the second valve closing, second gear runs out of steam to originate and also stops therewith
Rotate, in the presence of second spring, mobile rack returns to original position.
Further, the water that tank is flowed into pipeline is tangent with the rotation direction of rotating shaft in tank.Flow into the water of tank and turn
The rotation direction of axle is tangent, under the promotion of current so that the rotation of rotating shaft is more prone to.
Further, multiple through holes are provided with the pallet.Multiple through holes are provided with pallet, cylinder cap is placed on pallet,
Water energy in tank enough washes away the surface of cylinder cap and pallet directly contact by through hole, then flows into the inside of cylinder cap so that clear
Wash more thoroughly, do not stay dead angle.
Further, it is connected with filter on the total pipeline.Tank can produce many impurity during cylinder cap is cleaned,
Impurity forms circulation with current between tank, total pipeline and the first branch pipe, and the setting of filter can effectively collect impurity, keep away
Exempt from the duct that impurity again flows into cylinder cap.
Further, the block being provided with for fixing cylinder cap of the pallet.Cylinder cap is placed on pallet with pallet
Rotate and rotate, the setting that cylinder cap has the trend for being thrown out of pallet, block can effectively prevent cylinder cap from departing from pallet.
Brief description of the drawings
Fig. 1 is a kind of structural representation of cylinder cap cleaning device embodiment of the invention.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Tank 10, pallet 11, through hole 12, block 13, cylinder cap 14, gear 15, rotating shaft
16th, tapered wedges 17, total pipeline 20, water pump 21, filter 22, bull stick 30, first gear 31, partial gear 32, tooth bar 33, control
The 34, first spring 35 of system switch, the first branch pipe 40, helical blade 41, the first valve 42, the second branch pipe 50, turbine 51, the second valve
Door 52,60, mobile rack 61 of pushing the ball, second gear 62, second spring 63.
As shown in figure 1, a kind of cylinder cap cleaning device, including tank 10, rotating unit, rise unit, reset unit and with
Pipeline, the two ends of pipeline connect with the side of tank 10, and tank 10 forms loop with pipeline, and water energy is between pipeline and tank 10
Flowing.Through there is a rotating shaft 16, rotating shaft 16 can be rotated on tank 10, and the upper end of rotating shaft 16 is welded with position for the bottom of tank 10
In the pallet 11 in tank 10, multiple through holes 12 are provided with pallet 11, the shape of through hole 12 can be circle, rectangle, triangle
Deng；The upper surface of pallet 11 is additionally provided with the block 13 for fixing cylinder cap 14, the block 13 can with clamping, bolt connection,
To be welded on pallet 11.The water that tank 10 is flowed into pipeline is tangent with the rotation direction of rotating shaft 16 in tank 10, in current
Under promotion, can be more prone to the rotation of rotating shaft 16.The position that rotating shaft 16 is located at the lower section of tank 10 is fixedly connected with gear 15, and
The bottom of rotating shaft 16 is welded with tapered wedges 17.
Pipeline includes total pipeline 20, the first branch pipe 40 and the second branch pipe 50, the first branch pipe 40 and the second branch pipe 50 with always
Pipeline 20 is connected, and water pump 21 and filter 22 are provided with total pipeline 20, and the first valve 42, second are provided with the first branch pipe 40
Second valve 52 is installed on branch pipe 50.
Rotating unit includes bull stick 30, controlling switch 34 and tooth bar 33, and controlling switch 34 is located at the right side of tooth bar 33, tooth bar
33 can horizontally slip, and then be contacted with controlling switch 34.The bottom of bull stick 30 is located in the first branch pipe 40 and is provided with helical-blade
Piece 41, helical blade 41 is rotated can be such that bull stick 30 moves therewith；The top of bull stick 30 through the first branch pipe 40 and be welded with
The first gear 31 of the engagement of gear 15, the top of bull stick 30 is also welded with the partial gear 32 engaged with tooth bar 33, not exclusively
It can be that tooth bar 33 horizontally slips that gear 32 is rotated.
Rising unit includes mobile rack 61, turbine 51 and the second gear 62 engaged with mobile rack 61, mobile rack
61 left pivot movement is connected with pushes the ball 60, and pushing the ball 60 can be such that tapered wedges 17 move upwards when being moved towards left side.Turbine 51 is located at the
In two branch pipes 50, drive link is fixedly connected with the center of rotation of turbine 51, drive link passes through the second branch pipe 50, second gear 62
It is fixed on drive link, drive link band moving gear 15 is rotated, and gear 15 is rotated can make the side-to-side movement of mobile rack 613.
Reset unit includes the first spring 35 and second spring 63, and the left end of the first spring 35 is fixed, and right-hand member is fixed on tooth
The right side of bar 33；The right-hand member of second spring 63 is fixed, and left end is fixed on the left side of mobile rack 61.
During cleaning cylinder cap 14, water will be filled with tank 10, cylinder cap 14 to be cleaned is placed on pallet 11, opens the first valve
42, start water pump 21, the water in tank 10 is evacuated to total pipeline 20 and then flows through the first branch pipe 40 by water pump 21, water tank 10,
Circulation is formed between the branch pipe 40 of total pipeline 20 and first.Strong current drives 41 turns of helical blade when flowing through the first branch pipe 40
It is dynamic, so that rotating shaft 16 and the pallet 11 being fixed in rotating shaft 16 are together rotated, the cylinder cap 14 on pallet 11 is placed in tank
Ceaselessly rotated in 10.While helical blade 41 drives bull stick 30 to rotate, the partial gear 32 on bull stick 30 also together turns
Dynamic, the tooth bar 33 engaged with partial gear 32 is pushed to right side, until tooth bar 33 is contacted with controlling switch 34, controlling switch 34
Control the first valve 42 to close, open the second valve 52, the now stop motion of bull stick 30, and drive link is in the drive of turbine 51
Under start rotate.At the same time first gear 31 runs out of steam to originate and also stops operating therewith, and because the first spring 35 is in
The state of stretching, in the presence of the first spring 35, tooth bar 33 returns to original position.Under the drive of drive link, 60 are pushed the ball
Moved towards left side and contacted with tapered wedges 17, pushed the ball in the presence of 60, tapered wedges 17 are moved upwards so that rotating shaft 16 1 is in the same direction
Upper motion, pallet 11 is gradually increasing in the presence of rotating shaft 16, then departs from tank 10, and now switch off the pump 21 and second valve
52, stopped operating because turbine 51 loses power resources, cylinder cap 14 also stops rising, and cylinder cap 14 is removed from pallet 11, then
Place next cylinder cap 14 to be cleaned.Now because the second valve 52 is closed, second gear 62 runs out of steam and originates also therewith
Stop operating, in the presence of second spring 63, mobile rack 61 returns to original position.Next cylinder cap 14 is cleaned to repeat
State step.
Above-described is only embodiments of the invention, and the general knowledge such as known concrete structure and characteristic is not made herein in scheme
Excessive description.It should be pointed out that for a person skilled in the art, on the premise of structure of the present invention is not departed from, can be with
Some deformations and improvement are made, these should also be considered as protection scope of the present invention, these are implemented all without the influence present invention
Effect and practical applicability.This application claims protection domain should be defined by the content of its claim, in specification
Specific embodiment etc. records the content that can be used for explaining claim.
Claims (6)
1. a kind of cylinder cap cleaning device, it is characterised in that including tank, rotating unit, rise unit, reset unit and and tank
The pipeline of two sides connection；Pallet is provided with the tank, the bottom surface of pallet is fixedly connected with rotating shaft, and rotating shaft passes through the bottom of tank
Face；The position that rotating shaft is located at below tank is connected with gear, and the bottom of rotating shaft is provided with tapered wedges；The pipeline includes house steward
Road, the first branch pipe and the second branch pipe, the first branch pipe and the second branch pipe are connected in parallel on total pipeline, and total pipeline is provided with water pump, first
Branch pipe is provided with the first valve, and the second branch pipe is provided with the second valve；The rotating unit includes bull stick, controlling switch and can
The tooth bar of slip, controlling switch is located at the side of tooth bar；The bottom of bull stick is located in the first branch pipe and is provided with helical blade, bull stick
Top through the first branch pipe and the first gear engaged with gear is provided with, the top of bull stick is also associated with being engaged not with tooth bar
Complete gear；It is described to rise the second gear that unit includes mobile rack, turbine and engaged with mobile rack, the one of mobile rack
Side is provided with for pushing the ball of making tapered wedges move upwards；The turbine is located in the second branch pipe, and the center of rotation of turbine is provided with biography
Lever, drive link passes through the second branch pipe, and second gear is located on drive link；The reset unit is used to make tooth bar and mobile rack
Reset.
2. cylinder cap cleaning device as claimed in claim 1, it is characterised in that the reset unit includes the first spring and second
Spring, one end of the first spring is fixed, and the other end is fixed on side of the tooth bar away from controlling switch；One end of second spring is consolidated
Fixed, the other end is fixed on side of the mobile rack away from tapered wedges.
3. cylinder cap cleaning device as claimed in claim 1, it is characterised in that the water of tank and rotating shaft in tank are flowed into pipeline
Rotation direction it is tangent.
4. cylinder cap cleaning device as claimed in claim 1, it is characterised in that multiple through holes are provided with the pallet.
5. cylinder cap cleaning device as claimed in claim 1, it is characterised in that be connected with filter on the total pipeline.
6. cylinder cap cleaning device as claimed in claim 1, it is characterised in that the pallet is provided with for fixing cylinder cap
Block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611216966.4A CN106733889A (en) | 2016-12-26 | 2016-12-26 | A kind of cylinder cap cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611216966.4A CN106733889A (en) | 2016-12-26 | 2016-12-26 | A kind of cylinder cap cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106733889A true CN106733889A (en) | 2017-05-31 |
Family
ID=58926635
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611216966.4A Pending CN106733889A (en) | 2016-12-26 | 2016-12-26 | A kind of cylinder cap cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106733889A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108515036A (en) * | 2018-04-04 | 2018-09-11 | 重庆市耀植机械有限责任公司 | A kind of gear-box cleaning device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101339804B1 (en) * | 2013-08-08 | 2013-12-10 | (주)진공플랜트 | Pipe cleaning apparatus |
| CN104785473A (en) * | 2015-04-24 | 2015-07-22 | 安徽江淮汽车股份有限公司 | Cylinder cover cleaning device |
| CN204710778U (en) * | 2015-06-24 | 2015-10-21 | 袁拥军 | A kind of medical apparatus cleaning device |
| CN106140716A (en) * | 2016-07-29 | 2016-11-23 | 重庆泽田汽车部件有限责任公司 | The oscillating cleaning device of engine cylinder cover and using method |
| CN205762650U (en) * | 2016-05-18 | 2016-12-07 | 道真仡佬族苗族自治县瑞发农业科技开发有限公司 | A kind of Radix Scrophulariae cleans device |
| CN106216307A (en) * | 2016-07-29 | 2016-12-14 | 重庆泽田汽车部件有限责任公司 | Automatic cleaning device of cylinder cover |
-
2016
- 2016-12-26 CN CN201611216966.4A patent/CN106733889A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101339804B1 (en) * | 2013-08-08 | 2013-12-10 | (주)진공플랜트 | Pipe cleaning apparatus |
| CN104785473A (en) * | 2015-04-24 | 2015-07-22 | 安徽江淮汽车股份有限公司 | Cylinder cover cleaning device |
| CN204710778U (en) * | 2015-06-24 | 2015-10-21 | 袁拥军 | A kind of medical apparatus cleaning device |
| CN205762650U (en) * | 2016-05-18 | 2016-12-07 | 道真仡佬族苗族自治县瑞发农业科技开发有限公司 | A kind of Radix Scrophulariae cleans device |
| CN106140716A (en) * | 2016-07-29 | 2016-11-23 | 重庆泽田汽车部件有限责任公司 | The oscillating cleaning device of engine cylinder cover and using method |
| CN106216307A (en) * | 2016-07-29 | 2016-12-14 | 重庆泽田汽车部件有限责任公司 | Automatic cleaning device of cylinder cover |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108515036A (en) * | 2018-04-04 | 2018-09-11 | 重庆市耀植机械有限责任公司 | A kind of gear-box cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170531 |
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| RJ01 | Rejection of invention patent application after publication |