CN106733890A - Cylinder cap cleaning method - Google Patents
Cylinder cap cleaning method Download PDFInfo
- Publication number
- CN106733890A CN106733890A CN201611217710.5A CN201611217710A CN106733890A CN 106733890 A CN106733890 A CN 106733890A CN 201611217710 A CN201611217710 A CN 201611217710A CN 106733890 A CN106733890 A CN 106733890A
- Authority
- CN
- China
- Prior art keywords
- cylinder cap
- pallet
- tank
- branch pipe
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present patent application belongs to cleaning, anticorrosion or the LP blades of combustion engine or the prevention technique field of harmful deposits, specifically discloses a kind of cylinder cap cleaning method, comprises the following steps：（1）Cylinder cap is placed on pallet, is added water toward tank；（2）The first valve is opened, starts water pump；（3）Current drive helical blade to rotate, and the cylinder cap being placed on pallet does not stop rotation in the sink；（4）After partial gear rotates 20 30 circles, controlling switch controls the first valve closing, the second valve to open；（5）Current drive turbine rotation, and in the presence of pushing the ball, rotating shaft is moved upwards, and the cylinder cap on pallet is gradually increasing in the presence of rotating shaft；（6）When cylinder cap departs from tank, switch off the pump and the second valve, cylinder cap is removed from pallet；（7）The water in tank is changed, next cylinder cap is placed on pallet.Cylinder cap is cleaned using this method, is cleaned up, and cylinder cap can lifted after cleaning, effective relatively low cleaning cost.
Description
Technical field
The prevention technique field of cleaning, anticorrosion or LP blades or harmful deposits the invention belongs to combustion engine,
More particularly to a kind of cylinder cap cleaning method.
Background technology
Cylinder cap belongs to complex precise workpiece, general to have a complicated inner cavity and multiple surfaces, and crowd is placed with each surface
Many oil ducts and vexed hole., it is necessary to thoroughly be cleaned to it before cylinder cap comes into operation, to ensure product quality, for cylinder
Duct cleannes requirement in lid is very high, if do not cleaned up once, metal fillings therein is possible to block in operation
On bearing, lead to major break down.Traditional cleaning way is each face for manually overturning cylinder cap, using cleaning fluid shower nozzle to each face
Gradually it is rinsed, clear water is reused afterwards carries out upset rinsing to cylinder cap, finally also needs to upset cylinder cap and dried up；Due to
Cylinder cap weight is larger, and labor strength is very big, easily fatigue, and cleaning efficiency is low.The conventional method of artificial cleaning, either
In recruitment cost or production efficiency, in the presence of it is very big the drawbacks of, it is difficult to be applied to produce in enormous quantities.
The Chinese invention patent of Publication No. CN103008295B discloses a kind of cylinder cap whirling vibration descaling machine, including：
Underframe；Vibration table, is arranged on the underframe, and be provided with vibrating motor by spring；Semicylindrical body with rotary shaft,
It is arranged on the vibration table by least two bearing blocks, is provided with impurity and portals；The rotary shaft by whirligig successively
Driven by reductor, support column and Hooks coupling universal coupling；Fixture underframe, is arranged in the semicylindrical body；Fixture, it is diagonally-installed
On the fixture underframe, for fixing six cylinder overall cylinder covers.Can be replaced using invention cleaning cylinder cap and manually be difficult to what is completed
Inner chamber is cleared up, and improves cleaning quality and saves manpower.But clean cylinder cap using the descaling machine and also there is following defect, it is necessary to people
, then be fixed on cylinder cap on fixture by work or by mechanical handing cylinder cap, also needs to open fixture after the completion of cleaning, by manpower or
Device salvages cylinder cap to come, cumbersome, and waste of manpower.
The content of the invention
The purpose of the present invention is providing a kind of cylinder cap cleaning method, can be cleaned up cylinder cap using the method, Er Qieqing
Cylinder cap can be lifted after washing, be not required to manually also be not required to salvage cylinder cap by other devices, effective relatively low cleaning cost.
In order to achieve the above object, base case of the invention is：Cylinder cap cleaning method, using cylinder cap cleaning device to cylinder
Lid is cleaned, including tank, rotating unit, rising unit, reset unit and pipeline, and tank forms loop with pipeline；Tank
Pallet is inside provided with, the bottom surface of pallet is fixed with rotating shaft, and rotating shaft passes through the bottom surface of tank；The position that rotating shaft is located at below tank is provided with
Gear, the bottom of rotating shaft is provided with tapered wedges；Pipeline includes total pipeline, the first branch pipe and the second branch pipe, the first branch pipe and second
Branch pipe is connected in parallel on total pipeline, and total pipeline is provided with water pump, and the first branch pipe is provided with the first valve, and the second branch pipe is provided with second
Valve；Rotating unit includes bull stick, controlling switch and the tooth bar that can be slided, and the bottom of bull stick is located in the first branch pipe and is provided with
Helical blade, the top of bull stick through the first branch pipe and be provided with the first gear engaged with gear and engaged with tooth bar it is incomplete
Gear, tooth bar is located at the side of controlling switch；Rising unit includes mobile rack, turbine and the second tooth engaged with mobile rack
Wheel, the side of mobile rack is provided with for pushing the ball of making tapered wedges move upwards；Turbine is located in the second branch pipe, the rotation of turbine
Center is provided with drive link, and drive link passes through the second branch pipe, and second gear is located on drive link；The reset unit is used to make tooth bar
Resetted with mobile rack.
The method for removing cylinder cap duct metal fillings is comprised the following steps：
（1）Cylinder cap is placed on pallet, then toward adding water in tank, cylinder cap is totally submerged；
（2）The first valve is opened, then starts water pump, water flows between tank, total pipeline and the first branch pipe；
（3）Current drive helical blade to rotate, and helical blade is driven by bull stick and rotated with first gear meshed gears, gear
The pallet that drive is fixed in rotating shaft is together rotated, and the cylinder cap being placed on pallet does not stop rotation in the sink therewith；
（4）After partial gear rotates 20-30 circles, tooth bar slided into and contacted with controlling switch at controlling switch, controlling switch control
The first valve closing is made, the second valve is opened；
（5）Current drive turbine rotation, turbine drives drive rod rotation, and drive link is by second gear driving mobile rack towards oblique
The lateral movement of voussoir one, is pushed the ball and is contacted with tapered wedges, and in the presence of pushing the ball, tapered wedges are moved upwards so that rotating shaft is together upward
Motion, the cylinder cap on pallet is gradually increasing in the presence of rotating shaft；
（6）When cylinder cap departs from tank, switch off the pump and the second valve, cylinder cap is removed from pallet；
（7）The water in tank is changed, next cylinder cap to be cleaned is then placed on pallet.
The beneficial effect of this base case is：1st, can overcome that cylinder cap volume is big, structure using this method cleaning cylinder cap
It is complicated, be difficult to the problem that clamps, the cleaning of cylinder cap is realized automation, save labour cost, and effectively improve work
Efficiency.2nd, taking full advantage of the power of current makes axis of rotation, and rotating shaft causes that the cylinder cap in tank is constantly rotated so that clear
That washes is better；And the water in tank constantly flows, the water energy of flowing constantly wash away the surface of cylinder cap, oil duct, blind hole,
Deep hole, takes away chip, the greasy dirt in duct so that the various pieces of cylinder cap and inner chamber can be cleaned.3rd, cylinder cap cleaning
After clean, the power of ingenious utilization current lifts cylinder cap, is not required to manually also be not required to salvage cylinder cap by other devices, effectively
Relatively low cleaning cost.
Further, the block for fixing cylinder cap is slidably connected on the pallet；Step（1）In, also including by cylinder cap
After being placed on pallet, the step that slide damper fixes cylinder cap.After placing cylinder cap, slide damper fixes cylinder cap, can be effective
Prevent cylinder cap from throwing away pallet.
Further, step（2）In, the step of also the impurity in water is removed using filter.In cleaning cylinder cap
During can produce many impurity, impurity to be flowed with current, can effectively collect impurity using filter, it is to avoid impurity is again
Flow into the duct of cylinder cap.
Further, the reset unit includes the first spring and second spring, and one end of the first spring is fixed, and the other end is solid
It is scheduled on side of the tooth bar away from controlling switch；One end of second spring is fixed, and the other end is fixed on mobile rack away from tapered wedges
Side.When tooth bar moves to the position contacted with controlling switch, the first valve closing, first gear run out of steam source also with
Stop operating, and now the first spring is in the state of stretching, in the presence of the first spring, tooth bar and controlling switch point
From returning to original position.When carrier wheel is towards one lateral movement of tapered wedges, cylinder cap is lifted, and closes the second valve, removes cylinder
Cover, now second spring is in the state of stretching；Due to the second valve closing, second gear runs out of steam to originate and also stops therewith
Rotate, in the presence of second spring, mobile rack returns to original position.
Brief description of the drawings
Fig. 1 is a kind of structural representation of cylinder cap cleaning device embodiment of the invention.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Tank 10, pallet 11, cylinder cap 12, block 13, gear 14, rotating shaft 15, tiltedly
Voussoir 16, total pipeline 20, water pump 21, bull stick 30, first gear 31, partial gear 32, tooth bar 33, controlling switch 34, first
Spring 35, the first branch pipe 40, helical blade 41, the first valve 42, the second branch pipe 50, turbine 51, the second valve 52, push the ball 60,
Mobile rack 61, second gear 62, second spring 63.
Cylinder cap cleaning method, is cleaned using cylinder cap cleaning device to cylinder cap, as shown in figure 1, cylinder cap cleaning device, bag
Include tank 10, rotating unit, rise unit, reset unit and pipeline, tank 10 forms loop with pipeline；Support is provided with tank 10
Disk 11, slidably connects block 13 on pallet 11, the bottom surface of pallet 11 is fixed with rotating shaft 15, and rotating shaft 15 passes through the bottom of tank 10
Face；The position that rotating shaft 15 is located at the lower section of tank 10 is provided with gear 14, and the bottom of rotating shaft 15 is provided with tapered wedges 16；Pipeline includes total
Pipeline 20, the first branch pipe 40 and the second branch pipe 50, the first branch pipe 40 and the second branch pipe 50 are connected in parallel on total pipeline 20, total pipeline 20
Water pump 21 is provided with, the first branch pipe 40 is provided with the first valve 42, and the second branch pipe 50 is provided with the second valve 52；Rotating unit bag
Bull stick 30, controlling switch 34 and the tooth bar 33 that can be slided are included, the bottom of bull stick 30 is located in the first branch pipe 40 and is provided with spiral
Blade 41, the top of bull stick 30 passes through the first branch pipe 40 and is provided with the first gear 31 engaged with gear 14 and is engaged with tooth bar 33
Partial gear 32, tooth bar 33 be located at controlling switch 34 side；Rise unit include mobile rack 61, turbine 51 and with shifting
The second gear 62 of the engagement of carry-over bar 61, the side of mobile rack 61 is provided with for making tapered wedges 16 that motion pushes the ball 60 upwards；
Turbine 51 is located in the second branch pipe 50, and the center of rotation of turbine 51 is provided with drive link, and drive link passes through the second branch pipe 50, the second tooth
Wheel 62 is located on drive link；Reset unit includes the first spring 35 and second spring 63, and one end of the first spring 35 is fixed, another
End is fixed on side of the tooth bar 33 away from controlling switch 34；One end of second spring 63 is fixed, and the other end is fixed on mobile rack
61 away from tapered wedges 16 side；
Cylinder cap cleaning method is comprised the following steps：
（1）Cylinder cap 12 is placed on pallet 11, slide damper fixes cylinder cap 12, then toward adding water in tank 10, by cylinder cap
12 are totally submerged；
（2）The first valve 42 is opened, then starts water pump 21, water flows between tank 10, the branch pipe 40 of total pipeline 20 and first,
The impurity in water is removed using filter；
（3）Current drive helical blade 41 to rotate, and helical blade 41 is driven and the meshed gears of first gear 31 by bull stick 30
14 rotate, and gear 14 drives the pallet 11 being fixed in rotating shaft 15 together to rotate, and the cylinder cap 12 being placed on pallet 11 exists therewith
Rotation is not stopped in tank 10；
（4）After partial gear 32 rotates 20-30 circles, tooth bar 33 slided into and contacted with controlling switch 34 at controlling switch 34, control
System switch 34 controls the first valve 42 to close, and the second valve 52 is opened；In the presence of the first spring 35, tooth bar 33 is opened with control
Close 34 to separate, return to original position；
（5）Current drive turbine 51 to rotate, and turbine 51 drives drive rod rotation, drive link to drive mobile tooth by second gear 62
Towards the lateral movement of tapered wedges 16 1, push the ball 60 is contacted bar 61 with tapered wedges 16, is pushing the ball in the presence of 60, and tapered wedges 16 are transported upwards
It is dynamic so that the together motion upwards of rotating shaft 15, the cylinder cap 12 on pallet 11 is gradually increasing in the presence of rotating shaft 15；
（6）When cylinder cap 12 departs from tank 10, switched off the pump 21 and second valve 52, and cylinder cap 12 is removed from pallet 11；Second
In the presence of spring 63, mobile rack 61 returns to original position；
（7）The water in tank 10 is changed, next cylinder cap 12 to be cleaned is then placed on pallet 11.
Above-described is only embodiments of the invention, and the general knowledge such as known concrete structure and characteristic is not made herein in scheme
Excessive description.It should be pointed out that for a person skilled in the art, on the premise of structure of the present invention is not departed from, can be with
Some deformations and improvement are made, these should also be considered as protection scope of the present invention, these are implemented all without the influence present invention
Effect and practical applicability.This application claims protection domain should be defined by the content of its claim, in specification
Specific embodiment etc. records the content that can be used for explaining claim.
Claims (4)
1. cylinder cap cleaning method, it is characterised in that cleaned to cylinder cap using cylinder cap cleaning device, cylinder cap cleaning device, is wrapped
Include tank, rotating unit, rise unit, reset unit and pipeline, tank forms loop with pipeline；Pallet is provided with tank, is held in the palm
The bottom surface of disk is fixed with rotating shaft, and rotating shaft passes through the bottom surface of tank；The position that rotating shaft is located at below tank is provided with gear, under rotating shaft
End is provided with tapered wedges；Pipeline includes total pipeline, the first branch pipe and the second branch pipe, and the first branch pipe and the second branch pipe are connected in parallel on house steward
On road, total pipeline is provided with water pump, and the first branch pipe is provided with the first valve, and the second branch pipe is provided with the second valve；Rotating unit
Including bull stick, controlling switch and the tooth bar that can be slided, the bottom of bull stick is located in the first branch pipe and is provided with helical blade, bull stick
Top through the first branch pipe and the first gear engaged with gear and the partial gear engaged with tooth bar is provided with, tooth bar is located at
The side of controlling switch；Rising unit includes mobile rack, turbine and the second gear engaged with mobile rack, mobile rack
Side is provided with for pushing the ball of making tapered wedges move upwards；Turbine is located in the second branch pipe, and the center of rotation of turbine is provided with transmission
Bar, drive link passes through the second branch pipe, and second gear is located on drive link；The reset unit is used to make tooth bar and mobile rack multiple
Position；
Cylinder cap cleaning method is comprised the following steps：
（1）Cylinder cap is placed on pallet, then toward adding water in tank, cylinder cap is totally submerged；
（2）The first valve is opened, then starts water pump, water flows between tank, total pipeline and the first branch pipe；
（3）Current drive helical blade to rotate, and helical blade is driven by bull stick and rotated with first gear meshed gears, gear
The pallet that drive is fixed in rotating shaft is together rotated, and the cylinder cap being placed on pallet does not stop rotation in the sink therewith；
（4）After partial gear rotates 20-30 circles, tooth bar slided into and contacted with controlling switch at controlling switch, controlling switch control
The first valve closing is made, the second valve is opened；
（5）Current drive turbine rotation, turbine drives drive rod rotation, and drive link is by second gear driving mobile rack towards oblique
The lateral movement of voussoir one, is pushed the ball and is contacted with tapered wedges, and in the presence of pushing the ball, tapered wedges are moved upwards so that rotating shaft is together upward
Motion, the cylinder cap on pallet is gradually increasing in the presence of rotating shaft；
（6）When cylinder cap departs from tank, switch off the pump and the second valve, cylinder cap is removed from pallet；
（7）The water in tank is changed, next cylinder cap to be cleaned is then placed on pallet.
2. cylinder cap cleaning method as claimed in claim 1, it is characterised in that slidably connected for stationary cylinder on the pallet
The block of lid；Step（1）In, also including cylinder cap is placed on pallet after, the step that slide damper fixes cylinder cap.
3. cylinder cap cleaning method as claimed in claim 1, it is characterised in that step（2）In, also using filter by water
In impurity the step of remove.
4. cylinder cap cleaning method as claimed in claim 1, it is characterised in that the reset unit includes the first spring and second
Spring, one end of the first spring is fixed, and the other end is fixed on side of the tooth bar away from controlling switch；One end of second spring is consolidated
Fixed, the other end is fixed on side of the mobile rack away from tapered wedges.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611217710.5A CN106733890B (en) | 2016-12-26 | 2016-12-26 | Cylinder cap cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611217710.5A CN106733890B (en) | 2016-12-26 | 2016-12-26 | Cylinder cap cleaning method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106733890A true CN106733890A (en) | 2017-05-31 |
| CN106733890B CN106733890B (en) | 2018-10-30 |
Family
ID=58925863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611217710.5A Active CN106733890B (en) | 2016-12-26 | 2016-12-26 | Cylinder cap cleaning method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106733890B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107755312A (en) * | 2017-09-30 | 2018-03-06 | 重庆纵翼机械制造有限公司 | A kind of auto parts machinery cleaning device |
| CN108126937A (en) * | 2017-12-21 | 2018-06-08 | 宁波高新区新柯保汽车科技有限公司 | Auto parts machinery cleaning equipment |
| CN110186978A (en) * | 2019-06-04 | 2019-08-30 | 石家庄兆准科技有限公司 | A kind of hydrodynamic force water quality monitoring electrode cleaning device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU652266B2 (en) * | 1991-08-09 | 1994-08-18 | Colin Jones | Cylinder head cleaning machine |
| CN106238372A (en) * | 2016-08-26 | 2016-12-21 | 重庆新红旗缸盖制造有限公司 | Cylinder cap steam cleaner |
-
2016
- 2016-12-26 CN CN201611217710.5A patent/CN106733890B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU652266B2 (en) * | 1991-08-09 | 1994-08-18 | Colin Jones | Cylinder head cleaning machine |
| CN106238372A (en) * | 2016-08-26 | 2016-12-21 | 重庆新红旗缸盖制造有限公司 | Cylinder cap steam cleaner |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107755312A (en) * | 2017-09-30 | 2018-03-06 | 重庆纵翼机械制造有限公司 | A kind of auto parts machinery cleaning device |
| CN107755312B (en) * | 2017-09-30 | 2019-11-05 | 重庆纵翼机械制造有限公司 | A kind of automobile parts cleaning device |
| CN108126937A (en) * | 2017-12-21 | 2018-06-08 | 宁波高新区新柯保汽车科技有限公司 | Auto parts machinery cleaning equipment |
| CN110186978A (en) * | 2019-06-04 | 2019-08-30 | 石家庄兆准科技有限公司 | A kind of hydrodynamic force water quality monitoring electrode cleaning device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106733890B (en) | 2018-10-30 |
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Effective date of registration: 20201214 Address after: Room 414, Heze entrepreneurship and innovation incubation base building, 2059, Zhonghua West Road, hi tech Zone, Heze City, Shandong Province Patentee after: Shandong Yusheng Culture Co.,Ltd. Address before: 402160 Building 1, No. 999 Xingguang Avenue, Yongchuan District, Chongqing (within Fenghuang Lake Industrial Zone, Yongchuan, Chongqing) Patentee before: CHONGQING RONGYIDA ALUMINIUM INDUSTRY Co.,Ltd. |