CN106723149B - Pulp nondestructive peel/seed/meat/diaphragm separator and separation method thereof - Google Patents
Pulp nondestructive peel/seed/meat/diaphragm separator and separation method thereof Download PDFInfo
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- CN106723149B CN106723149B CN201611178338.1A CN201611178338A CN106723149B CN 106723149 B CN106723149 B CN 106723149B CN 201611178338 A CN201611178338 A CN 201611178338A CN 106723149 B CN106723149 B CN 106723149B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
- A23N7/08—Peeling vegetables or fruit for peeling fruit and removing seed-containing sections
Abstract
The invention discloses a pulp lossless peel/seed/meat/diaphragm separator.A main shaft is radially provided with a strip-shaped tooth comb, the strip-shaped tooth comb comprises two rows of round rods with the same interval, the corresponding round rods of the two rows of round rods are positioned on the same straight line, the difference between the first round rod and the last round rod of the first row of round rods is 90 degrees, and the difference between the first round rod and the last round rod of the second row of round rods is 90 degrees; the sieve mesh is internally and axially provided with a flaky tooth comb, the flaky tooth comb comprises two rows of plates with the same interval, the corresponding plates of the two rows of plates are positioned on the same straight line, the distance between the adjacent plates is greater than the diameter of a round rod, the central interval between the adjacent plates is the same as the central interval between the adjacent round rods, and the position of the first plate of the flaky tooth comb is between the first round rod and the last round rod of the strip-shaped tooth comb; the invention also provides a separation method of the separator for the fruit pulp undamaged peel/seed/meat/diaphragm. The invention has high utilization rate of raw materials, high speed and labor saving.
Description
Technical Field
The invention relates to the technical field of fruit and vegetable processing equipment, in particular to a pulp undamaged peel/seed/meat/diaphragm separator and a separation method thereof.
Background
In the processing process of fruit and vegetable agricultural products, the separation of peel/fruit seed/pulp/diaphragm (capsule coat) is very difficult, for example, the separation of shaddock, orange, lemon peel/fruit seed/pulp/diaphragm (capsule coat), the separation of pomegranate peel/pulp/diaphragm and the like, decomposition processing, the whole fruit utilization and use up of the light can greatly improve the added value of the fruit and vegetable, but the prior separation is purely manual, the labor intensity is high, the efficiency is low, and the fruit contains certain acidic components which are seriously corroded to hands, so that the root of the onychomycosis semia can be peeled to remove flesh, almost no people are willing to do the flesh, the labor is greatly increased, and the fruit and vegetable are unsanitary.
Disclosure of Invention
In order to solve the technical problems, the invention provides the pulp-lossless pericarp/seed/pulp/diaphragm separator, which has the advantages of no pulp damage, high raw material utilization rate, high speed, labor saving, continuous operation and mechanical separation realization, food safety guarantee, and capability of providing good raw materials for products such as grapefruit tea, granule grapefruit, granule orange and the like.
The invention also provides a separation method of the separator for the pulp undamaged peel/seed/meat/diaphragm.
The scheme for solving the technical problems is as follows:
a pulp nondestructive peel/seed/pulp/diaphragm separator comprises a frame, a main shaft motor, a main shaft, a screen motor, a screen, a feed hopper, a fruit seed/pulp discharge port and a peel/diaphragm discharge port,
the main shaft motor is connected with a driving main shaft, a strip-shaped tooth comb is arranged in the radial direction of the main shaft and comprises two rows of round rods with the same interval, the corresponding round rods of the two rows of round rods are positioned in the same straight line, the difference between the first round rod and the last round rod of the first row of round rods is 90 degrees, and the difference between the first round rod and the last round rod of the second row of round rods is 90 degrees;
the screen mesh motor is connected with a driving screen mesh shaft, a flaky tooth comb is axially arranged in the screen mesh and comprises two rows of plates with the same interval, the corresponding plates of the two rows of plates are positioned on the same straight line, the distance between the adjacent plates is greater than the diameter of a round rod, the center interval between the adjacent plates is the same as the center interval between the adjacent round rods, and the position of the first plate of the flaky tooth comb is between the first round rod and the last round rod of the strip-shaped tooth comb;
the main shaft and the horizontal plane form an included angle of 2-15 degrees and incline towards the peel/diaphragm discharge hole;
the screen shaft is a hollow sleeve shaft, the screen shaft is sleeved outside the main shaft, cross-shaped supports are arranged inside two ends of the screen, a bearing is arranged between each cross-shaped support and the main shaft, the screen shaft is connected with the cross-shaped supports at the driving high ends, and the rotating direction of the screen shaft is opposite to that of the main shaft;
the feed hopper is arranged at a high-end inlet of the screen, the fruit seed/pulp discharge port is arranged below the screen, and the fruit peel/diaphragm discharge port is arranged at a low-end outlet of the screen.
The distance between the round rods is 10-50mm, the gap between the tail ends of the round rods and the inner wall of the screen is 2-15mm, and the round rods are made of stainless steel or food-grade silica gel.
The length of the screen is 1000-2000mm, the diameter of the screen is 200-500mm, the mesh of the screen is a rectangular hole with the width of 2-15mm and the length of 5-30mm or a round hole with the diameter of 2-15mm, the plate is stainless steel flat iron with the thickness of 4-10mm, and the gap between the plate and the main shaft is 2-15mm.
The outer peripheral face of the screen is provided with two stainless steel reinforced square tubes, and the sheet-shaped tooth comb is welded on the stainless steel reinforced square tubes.
And reinforcing hoops are arranged at the two ends and the middle of the peripheral surface of the screen.
The two ends of the main shaft are respectively arranged on the frame through bearing seats, the main shaft motor is connected with the driving main shaft through a chain and a chain wheel, and the screen motor is connected with the driving screen shaft through a chain and a chain wheel.
The spindle motor is an electrodeless or variable-frequency speed regulating motor, and the screen motor is an electrodeless or variable-frequency speed regulating motor.
The separation method of the pulp undamaged peel/seed/meat/diaphragm separator comprises the following steps:
(1) Adjusting the rotating speed of a spindle motor and the rotating speed of a screen motor according to different fruits and vegetables;
(2) Adding fruits and vegetables into a feed hopper;
(3) Fruits and vegetables enter the screen, the strip-shaped tooth combs and the sheet-shaped tooth combs rotate reversely, and the fruits and vegetables pass through the gaps between the round bars and the sheets and are sheared by the round bars and the sheets, so that peels, seeds, pulp and diaphragms of the fruits and vegetables are mashed;
(4) The small fruit seeds and pulp drop down through the meshes of the screen mesh and fall into a fruit seed/pulp discharge port;
(5) The part which does not fall off is pushed by the strip-shaped tooth comb and moves forwards and downwards under the inclined action of the screen mesh due to the spiral distribution of the strip-shaped tooth comb;
(6) Under the continuous striking of the strip-shaped tooth comb and the sheet-shaped tooth comb, the fruits and vegetables are gradually scattered, and finally, the peels and the diaphragms are discharged from the lower end of the screen and fall into a peel/diaphragm discharge hole.
Compared with the prior art, the invention has the following advantages:
1. the pulp lossless peel/seed/pulp/diaphragm separator provides brand new mechanical processing equipment for separating and processing fruits and vegetables, has no pulp damage, high raw material utilization rate, high speed, labor saving, continuous operation realization, mechanical separation and food safety guarantee, and provides good raw materials for products such as grapefruit tea, grapefruit grains, orange grains and the like.
2. The screen cloth outer peripheral face is equipped with two stainless steel enhancement side pipes, and the both ends and the centre of screen cloth outer peripheral face are equipped with the enhancement hoop, and the inside cruciform support that is equipped with in screen cloth both ends strengthens the intensity of screen cloth, extension equipment life.
3. The spindle motor is an electrodeless or variable-frequency speed regulating motor, and the screen motor is an electrodeless or variable-frequency speed regulating motor, so that the rotating speed can be conveniently regulated according to different processed fruits and vegetables, and the optimal separation effect is achieved.
Drawings
FIG. 1 is a perspective view of the flesh-less peel/seed/meat/membrane separator of the present invention.
Fig. 2 is a perspective view of a screen and its internal structure.
Fig. 3 is a perspective view of a strip-shaped comb teeth and a sheet-shaped comb teeth.
Detailed Description
The invention is further illustrated by the following figures and examples.
The pulp-lossless peel/seed/pulp/diaphragm separator shown in figures 1-3 comprises a frame 1, a main shaft motor 6, a main shaft 5, a screen motor 2, a screen 10, a feed hopper 9, a fruit seed/pulp discharge port 14 and a peel/diaphragm discharge port 13,
the main shaft motor 6 is connected with the driving main shaft 5, a strip-shaped tooth comb is arranged on the main shaft 5 in the radial direction and comprises two rows of round rods 17 with the same interval, the corresponding round rods 17 of the two rows of round rods 17 are positioned on the same straight line, the difference between the first round rod 17 and the last round rod 17 of the first row of round rods 17 is 90 degrees, and the difference between the first round rod 17 and the last round rod 17 of the second row of round rods 17 is 90 degrees;
the screen motor 2 is connected with the driving screen shaft 8, the screen 10 is internally and axially provided with a sheet-shaped tooth comb, the sheet-shaped tooth comb comprises two rows of plates 18 with the same interval, the corresponding plates 18 of the two rows of plates 18 are positioned on the same straight line, the distance between the adjacent plates 18 is greater than the diameter of a round rod 17, the center interval between the adjacent plates 18 is the same as the center interval between the adjacent round rods 17, and the position of the first plate 18 of the sheet-shaped tooth comb is between the first round rod 17 and the last round rod 17 of the strip-shaped tooth comb;
the main shaft 5 forms an included angle of 2-15 degrees with the horizontal plane and inclines towards the peel/diaphragm discharge port 13;
the screen shaft 8 is a hollow sleeve shaft, the screen shaft 8 is sleeved outside the main shaft 5, cross-shaped supports 15 are arranged inside two ends of the screen 10, a bearing 16 is arranged between each cross-shaped support 15 and the main shaft 5, the screen shaft 8 is connected with the high-end cross-shaped support 15, and the rotating direction of the screen shaft 8 is opposite to that of the main shaft 5;
a feed hopper 9 is mounted at the high end inlet of the sieve 10, a seed/pulp discharge port 14 is mounted below the sieve 10, and a peel/diaphragm discharge port 13 is mounted at the lower end outlet of the sieve 10.
The distance between the round rods 17 is 30mm, the gap between the tail ends of the round rods 17 and the inner wall of the screen mesh 10 is 8.5mm, and the round rods 17 are made of stainless steel.
The length of the screen 10 is 1500mm, the diameter is 350mm, the mesh of the screen 10 is a rectangular hole with the width of 8.5mm and the length of 17.5mm, the plate 18 is stainless steel flat iron with the thickness of 7mm, and the gap between the plate 18 and the main shaft 5 is 8.5mm.
Two stainless steel reinforcing square pipes 12 are arranged on the outer peripheral surface of the screen 10, and the sheet-shaped tooth combs are welded on the stainless steel reinforcing square pipes 12.
Reinforcing hoops 11 are provided at both ends and in the middle of the outer circumferential surface of the screen 10.
Two ends of a main shaft 5 are respectively installed on the frame 1 through bearing seats 7, a main shaft motor 6 is connected with the driving main shaft 5 through a chain 3 and a chain wheel 4, and a screen motor 2 is connected with a driving screen shaft 8 through the chain 3 and the chain wheel 4.
The main shaft motor 6 is a variable frequency speed regulating motor, and the screen motor 2 is a variable frequency speed regulating motor.
The separation method of the pulp undamaged peel/seed/meat/diaphragm separator comprises the following steps:
(1) Adjusting the rotating speed of a spindle motor and the rotating speed of a screen motor according to different fruits and vegetables;
(2) Adding fruits and vegetables into a feed hopper;
(3) Fruits and vegetables enter the screen, the strip-shaped tooth combs and the sheet-shaped tooth combs rotate reversely, and the fruits and vegetables pass through the gaps between the round bars and the sheets and are sheared by the round bars and the sheets, so that peels, seeds, pulp and diaphragms of the fruits and vegetables are mashed;
(4) The small fruit seeds and pulp drop down through the meshes of the screen mesh and fall into a fruit seed/pulp discharge port;
(5) The part which does not fall off is pushed by the strip-shaped tooth comb and moves forwards and downwards under the inclined action of the screen mesh due to the spiral distribution of the strip-shaped tooth comb;
(6) Under the continuous striking of the strip-shaped tooth comb and the sheet-shaped tooth comb, the fruits and vegetables are gradually scattered, and finally, the peels and the diaphragms are discharged from the lower end of the screen and fall into a peel/diaphragm discharge hole.
The present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents and are included in the scope of the present invention.
Claims (8)
1. The fruit flesh/seed/meat/diaphragm separator without damage is characterized in that: comprises a frame, a main shaft motor, a main shaft, a screen motor, a screen, a feed hopper, a fruit seed/pulp discharge port and a peel/diaphragm discharge port,
the main shaft motor is connected with a driving main shaft, a strip-shaped tooth comb is arranged in the radial direction of the main shaft and comprises two rows of round rods with the same interval, the corresponding round rods of the two rows of round rods are positioned in the same straight line, the difference between the first round rod and the last round rod of the first row of round rods is 90 degrees, and the difference between the first round rod and the last round rod of the second row of round rods is 90 degrees;
the screen motor is connected with a driving screen shaft, a flaky tooth comb is axially arranged in the screen and comprises two rows of plates with the same interval, the corresponding plates of the two rows of plates are positioned on the same straight line, the distance between the adjacent plates is greater than the diameter of a round rod, the center interval between the adjacent plates is the same as the center interval between the adjacent round rods, and the position of the first plate of the flaky tooth comb is positioned between the first round rod and the last round rod of the strip-shaped tooth comb;
the main shaft and the horizontal plane form an included angle of 2-15 degrees and incline towards the peel/diaphragm discharge port;
the screen shaft is a hollow sleeve shaft, the screen shaft is sleeved outside the main shaft, cross-shaped supports are arranged inside two ends of the screen, a bearing is arranged between each cross-shaped support and the main shaft, the screen shaft is connected with the cross-shaped supports at the high ends of the driving shafts, and the rotating direction of the screen shaft is opposite to that of the main shaft;
the feed hopper is arranged at a high-end inlet of the screen, the fruit seed/pulp discharge port is arranged below the screen, and the fruit peel/diaphragm discharge port is arranged at a low-end outlet of the screen.
2. The flesh-less peel/seed/meat/membrane separator of claim 1, wherein: the distance between the round rods is 10-50mm, the gap between the tail ends of the round rods and the inner wall of the screen is 2-15mm, and the round rods are made of stainless steel or food-grade silica gel.
3. The flesh-less peel/seed/meat/membrane separator of claim 1, wherein: the length of the screen is 1000-2000mm, the diameter of the screen is 200-500mm, the mesh of the screen is a rectangular hole with the width of 2-15mm and the length of 5-30mm or a round hole with the diameter of 2-15mm, the plate is stainless steel flat iron with the thickness of 4-10mm, and the gap between the plate and the main shaft is 2-15mm.
4. The flesh-less peel/seed/meat/membrane separator of claim 1, wherein: the outer peripheral face of the screen is provided with two stainless steel reinforced square tubes, and the sheet-shaped tooth comb is welded on the stainless steel reinforced square tubes.
5. The flesh-less peel/seed/meat/membrane separator of claim 1, wherein: and reinforcing hoops are arranged at the two ends and the middle of the peripheral surface of the screen.
6. The flesh-less peel/seed/meat/diaphragm separator of claim 1, wherein: the two ends of the main shaft are respectively arranged on the frame through bearing seats, the main shaft motor is connected with the driving main shaft through a chain and a chain wheel, and the screen motor is connected with the driving screen shaft through a chain and a chain wheel.
7. The flesh-less peel/seed/meat/membrane separator of claim 1, wherein: the spindle motor is an electrodeless or variable-frequency speed regulating motor, and the screen motor is an electrodeless or variable-frequency speed regulating motor.
8. The separation method of a flesh-less peel/seed/flesh/membrane separator of claim 1, wherein: the method comprises the following steps:
(1) According to different fruits and vegetables, adjusting the rotating speed of a spindle motor and the rotating speed of a screen motor;
(2) Adding fruits and vegetables into a feed hopper;
(3) Fruits and vegetables enter the screen, the strip-shaped tooth combs and the sheet-shaped tooth combs rotate in the opposite direction, and the fruits and vegetables are sheared by the round bars and the sheet pieces through the gaps between the round bars and the sheet pieces to pound peels, seeds, pulps and diaphragms of the fruits and vegetables;
(4) The small fruit seeds and pulp drop down through the meshes of the screen mesh and fall into a fruit seed/pulp discharge port;
(5) The part which does not fall off is pushed by the strip-shaped tooth comb and moves forwards and downwards under the inclined action of the screen mesh due to the spiral distribution of the strip-shaped tooth comb;
(6) Under the continuous striking of the strip-shaped tooth comb and the sheet-shaped tooth comb, the fruits and vegetables are gradually scattered, and finally, the peels and the diaphragms are discharged from the lower end of the screen and fall into a peel/diaphragm discharge hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611178338.1A CN106723149B (en) | 2016-12-19 | 2016-12-19 | Pulp nondestructive peel/seed/meat/diaphragm separator and separation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611178338.1A CN106723149B (en) | 2016-12-19 | 2016-12-19 | Pulp nondestructive peel/seed/meat/diaphragm separator and separation method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN106723149A CN106723149A (en) | 2017-05-31 |
| CN106723149B true CN106723149B (en) | 2022-10-14 |
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| CN201611178338.1A Active CN106723149B (en) | 2016-12-19 | 2016-12-19 | Pulp nondestructive peel/seed/meat/diaphragm separator and separation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112568465A (en) * | 2020-12-24 | 2021-03-30 | 杨李益 | Pomegranate processing production line and production method |
| CN114052274A (en) * | 2021-11-09 | 2022-02-18 | 广州达桥食品设备有限公司 | Movable pomegranate seed removing equipment and method |
| CN114054157A (en) * | 2021-11-09 | 2022-02-18 | 广州达桥食品设备有限公司 | A harmless equipment that draws of pulp/fruit seed for fruit vegetables processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH680499A5 (en) * | 1989-12-15 | 1992-09-15 | Fischer Ag Georg | |
| CN102580916B (en) * | 2012-02-27 | 2014-05-14 | 乌鲁木齐市众凯达机电有限公司 | Cleaning and selecting device for hot peppers |
| CN202555490U (en) * | 2012-05-04 | 2012-11-28 | 江苏迈安德食品机械有限公司 | Cyclone sieve |
| CN203426035U (en) * | 2013-06-28 | 2014-02-12 | 江苏沃野生物科技发展有限公司 | Drum-type screening machine |
| CN204933567U (en) * | 2015-09-01 | 2016-01-06 | 沾益三维饲料有限公司 | A kind of novel fodder reducing mechanism |
| CN206433718U (en) * | 2016-12-19 | 2017-08-25 | 杨李益 | Lossless pericarp/seed/meat/barrier film the seperator of pulp |
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Effective date of registration: 20211022 Address after: 510000 Wu Shan science and Technology Plaza 373, five Shan Road, Tianhe District, Guangzhou, Guangdong Applicant after: Guangzhou Da Da Food Equipment Co.,Ltd. Address before: 510641 Guangzhou Daqiao Food Equipment Co., Ltd. No. 3, No. 2 North Platoon, No. 2 Industrial Road, Nanshuangyucun, Shatou Street, Panyu District, Guangzhou City, Guangdong Province Applicant before: Yang Liyi |
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