CN106702630B - Single-color internal atomization long-spray-width spray-dyeing equipment and control system thereof - Google Patents
Single-color internal atomization long-spray-width spray-dyeing equipment and control system thereof Download PDFInfo
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- CN106702630B CN106702630B CN201710096464.0A CN201710096464A CN106702630B CN 106702630 B CN106702630 B CN 106702630B CN 201710096464 A CN201710096464 A CN 201710096464A CN 106702630 B CN106702630 B CN 106702630B
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- nozzle
- spray
- upper cover
- control system
- channel
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Abstract
The invention relates to the technical field of textile machinery, in particular to a single-color internal atomization long-spray-width spray-dyeing device and a control system thereof, wherein the device comprises a mounting frame, an upper cover is fixed on the mounting frame, a nozzle is fixed below the upper cover, a nozzle outlet is arranged at the bottom of the nozzle, a feeding channel communicated with the nozzle outlet is arranged inside the nozzle, a sealing blade which moves up and down and is used for opening and closing the nozzle outlet is arranged in the middle of the nozzle, a driving mechanism for driving the sealing blade to move is connected above the sealing blade, a spray head is arranged outside the nozzle, an atomization gas channel is formed between the spray head and the nozzle, a spray head outlet is arranged at the bottom of the spray head, and the spray head outlet is positioned under the nozzle outlet.
Description
Technical Field
The invention relates to the technical field of textile machinery, in particular to a single-color internal atomization long-jet-width spray dyeing device and a control system thereof.
Background
In the next half of 2016, the development environment facing the printing industry is still optimistic, and multiple factors such as increased environmental pressure, increased labor cost, increased enterprise competition, and slowed market demand are driving the printing enterprise to accelerate the transformation and upgrading. Under the large background, the printing and dyeing enterprises develop new energy-saving and emission-reducing technologies through research, adopt new digital, automatic and intelligent equipment to produce new products with different and high added values, implement new modes of management and innovation production, and develop towards more environmental protection, high efficiency and sustainable directions.
The existing dyeing equipment mostly uses the mode of pressure jet dye to dye cloth, and the technology has the defects that (1) the dye is wasted in a large amount, and the dyeing cost is increased; (2) The dye spray-dyeing is excessive, so that the time required for fixation is long, and the waste of space and energy sources is caused; (3) In the rinsing process, the water consumption is excessive, so that serious water pollution is caused; (4) the double-sided printing and dyeing of the cloth cannot be realized; (5) The level of automation is relatively low and the labor required is relatively high.
In order to solve the problems and increase the market competitiveness, an atomization spray dyeing process is provided, and in order to meet the process, atomizing spray dyeing equipment capable of realizing single-color long spray width is urgently needed.
Disclosure of Invention
In order to solve the problem of lack of single-color long-spray-width spray-dyeing equipment in the prior art, the invention provides single-color inner-spray long-spray-width spray-dyeing equipment and a control system thereof.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a long spray-dyeing equipment of spraying of atomizing in monochromatic, includes the mounting bracket, the mounting bracket on be fixed with the upper cover, upper cover upper and lower side be fixed with the nozzle, the nozzle bottom be equipped with the nozzle export, the inside feed channel that is equipped with the nozzle export of nozzle, the nozzle in the middle of be equipped with up-and-down motion be used for opening the nozzle export and confined seal blade, seal blade top be connected with the actuating mechanism of its motion of drive, the nozzle outside be equipped with the shower nozzle, shower nozzle and nozzle between form the atomizing gas passageway, shower nozzle bottom be equipped with the shower nozzle export, the shower nozzle export be located the nozzle export under.
Further, the driving mechanism comprises a travel bolt fixedly connected with the sealing blade, a travel nut is connected to the upper side of the travel bolt, and the travel nut is located above the upper cover.
Furthermore, spring struts are symmetrically arranged at two ends of the sealing blade, and springs are arranged between the spring struts and the upper cover.
Further, the upper cover is provided with a feeding connector communicated with the feeding channel and an air supply connector communicated with the atomizing air channel.
Further, the atomizing gas channel is provided with a gas homogenizing plate, the gas homogenizing plate is provided with gas homogenizing holes, and the gas homogenizing holes are arranged at intervals along the length direction of the gas homogenizing plate.
Further, a sealing ring is arranged between the travel bolt and the upper cover.
The control system of the single-color internal atomization long-spray-width spray-dyeing equipment comprises air supply equipment, feeding equipment, a PLC control system and a servo system for controlling a travel bolt, wherein the servo system is connected with the PLC control system, the air supply equipment is connected with a feeding channel through a feeding pipeline, an electromagnetic valve is arranged on the feeding pipeline, the air supply equipment is connected with an atomization air channel through an air inlet channel, and the air inlet channel is provided with a pressure regulating valve, and the electromagnetic valve is connected with the pressure regulating valve through the air inlet channel
The beneficial effects are that:
(1) Aiming at the characteristics of single-color spray dyeing, the factors such as pigment spray quantity, atomization effect, spray width and the like are consistent to achieve the effects of saving dye, reducing fixation time and reducing water pollution;
(2) The invention utilizes the same air supply pipeline to control the atomization air pressure, and is provided with the air homogenizing plate to uniformly distribute the air, so that the consistency of the atomized air can be ensured;
(3) The invention uses the same feeding pipeline to control the dye pressure, the storage space is far larger than the discharge gap, and the consistency of the dye pressure can be ensured;
(4) According to the invention, a servo motor is used for driving a sealing blade, and a guide block is used for ensuring consistency of the opening and closing degree of the blade, so that consistency of dye output is ensured, displacement consistency of the sealing blade is ensured through springs at two ends, and consistency of atomization effect is ensured;
(5) The invention overcomes the defect of small atomizing spraying width of the spray valve from the aspect of structural innovation, realizes large-scale spraying in an internal atomizing mode, saves equipment cost and improves market competitiveness;
(6) According to the invention, by means of a PLC system, the atomization air pressure and the dye hydraulic pressure are regulated by using the electromagnetic valve and the pressure regulating valve, and the closing and opening of the valve are regulated by using the servo system, so that the spray dyeing effect can be regulated on the premise of ensuring consistency;
(7) The invention integrates the control of spray dyeing on the control end of the liquid crystal display, enhances the degree of automation of spray dyeing, reduces labor cost and increases market competitiveness.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a longitudinal cross-sectional view of a single color internal atomizing long jet dyeing apparatus of the present invention;
FIG. 2 is a widthwise cross section of the single color internal atomizing long jet dyeing apparatus of the present invention;
FIG. 3 is an external block diagram of the single-color internal atomizing long-spray-width spray-dyeing device of the present invention;
fig. 4 is a schematic structural diagram of a control system of the single-color internal atomizing long-spray-width spray-dyeing equipment.
The device comprises a sealing blade, a nozzle, a spray head, a fastening bolt, a 5, an upper cover, a 6, a spring strut, a 7, a spring, a 8, a feeding connector, a 9, a travel bolt, a 10, a sealing ring, a 11, a travel nut, a 12, a mounting rack, a 13, an air supply connector, a 14, a jackscrew, a 15, an air homogenizing plate, a 16, a feeding channel, a 17, an atomizing air channel, a 100, a spray dyeing device, a 101, an air supply device, a 102, a feeding device, a 103, a PLC control system, a 104, a servo system, a 105, a liquid crystal display control end, a 106, an electromagnetic valve, a 107 and a pressure regulating valve.
Detailed Description
1-4, a long spray-dyeing equipment of spraying of atomizing in monochromatic, including mounting bracket 12, be fixed with upper cover 5 on the mounting bracket 12, upper cover 5 is fixed with nozzle 2 in the upper and lower side, nozzle 2 bottom is equipped with the nozzle export, the inside feed channel 16 that communicates with each other with the nozzle export that is equipped with of nozzle 2, be equipped with the sealing blade 1 that the up-and-down motion is used for opening the nozzle export and seal in the middle of the nozzle 2, sealing blade 1 top is connected with the actuating mechanism who drives its motion, nozzle 2 outside is equipped with shower nozzle 3, form atomizing gas passageway 17 between shower nozzle 3 and the nozzle 2, shower nozzle 3 bottom is equipped with the shower nozzle export, the shower nozzle export is located the nozzle export under. The concrete connection mode is that the mounting frame 12 is fixed with the spray head 3 through the jackscrew 14, and the spray nozzle 2 is fixed with the upper cover through the fastening bolt 4.
The driving mechanism comprises a travel bolt 9 fixedly connected with the sealing blade 1, a travel nut 11 is connected above the travel bolt 9, and the travel nut 11 is positioned above the upper cover 5.
Spring struts 6 are symmetrically arranged at two ends of the sealing blade 1, and springs 7 are arranged between the spring struts 6 and the upper cover 5.
The upper cover 5 is provided with a feeding connector 8 communicated with the feeding channel 16 and an air supply connector 13 communicated with the atomizing air channel 17.
The atomizing gas channel 17 is provided with a gas homogenizing plate 15, the gas homogenizing plate 15 is provided with gas homogenizing holes, and the gas homogenizing holes are arranged at intervals along the length direction of the gas homogenizing plate 15.
A sealing ring 10 is arranged between the travel bolt 9 and the upper cover 5.
The control system of the single-color internal atomization long-spray-width spray-dyeing equipment comprises an air supply device 101, a feeding device 102, a PLC control system 103 and a servo system 104 for controlling a travel bolt 9, wherein the servo system 104 is connected with the PLC control system 103, the air supply device 101 is connected with a feeding channel 16 through a feeding pipeline, an electromagnetic valve 106 is arranged on the feeding pipeline, the air supply device 101 is connected with an atomization air channel 17 through an air inlet channel, a pressure regulating valve 107 is arranged on the air inlet channel, the electromagnetic valve 106 and the pressure regulating valve 107 are both connected with the PLC control system 103, and a liquid crystal display control end 105 is further arranged on the PLC control system 103. The servo 104 is a servo motor.
The working process comprises the following steps: mounting the spray dyeing equipment on a spray dyeing frame, and adjusting the spray angle and the spray height of the spray dyeing equipment 100; at the start of spray dyeing, through the arrangement of the liquid crystal display control end 105, the air supply device 101 supplies compressed air to the air supply joint 13, and the air flow is used for atomizing the dye; the feeding device 102 then supplies the dye under pressure to the feed connection 8; finally, a servo motor is controlled to drive a stroke nut 11, a stroke bolt 9 is lifted, a sealing blade 1 is lifted, a nozzle 2 is opened, and spray dyeing is carried out. On the control end of the liquid crystal display, different spray dyeing effects can be achieved by setting each parameter.
It should be understood that the above-described specific embodiments are only for explaining the present invention and are not intended to limit the present invention. Obvious variations or modifications which extend from the spirit of the present invention are within the scope of the present invention.
Claims (2)
1. The single-color internal atomization long-jet dyeing equipment is characterized by comprising a mounting frame (12), wherein an upper cover (5) is fixed on the mounting frame (12), a nozzle (2) is fixed below the upper cover (5), a nozzle outlet is arranged at the bottom of the nozzle (2), a feeding channel (16) communicated with the nozzle outlet is arranged inside the nozzle (2), a sealing blade (1) which moves up and down and is used for opening and closing the nozzle outlet is arranged in the middle of the nozzle (2), a driving mechanism for driving the sealing blade to move is connected above the sealing blade (1), a spray head (3) is arranged outside the nozzle (2), an atomization gas channel (17) is formed between the spray head (3) and the nozzle (2), a spray head outlet is arranged at the bottom of the spray head (3), and the spray head outlet is positioned right below the nozzle outlet;
the driving mechanism comprises a travel bolt (9) fixedly connected with the sealing blade (1), a travel nut (11) is connected above the travel bolt (9), and the travel nut (11) is positioned above the upper cover (5);
spring struts (6) are symmetrically arranged at two ends of the sealing blade (1), and springs (7) are arranged between the spring struts (6) and the upper cover (5);
the upper cover (5) is provided with a feeding connector (8) communicated with the feeding channel (16) and an air supply connector (13) communicated with the atomizing air channel (17);
the atomizing air channel (17) is internally provided with an air homogenizing plate (15), the air homogenizing plate (15) is provided with air homogenizing holes, and the air homogenizing holes are arranged at intervals along the length direction of the air homogenizing plate (15);
a sealing ring (10) is arranged between the travel bolt (9) and the upper cover (5).
2. A control system of a single-color internal atomization long-jet-width spray dyeing device according to claim 1 is characterized by comprising a gas supply device (101), a material supply device (102), a PLC control system (103) and a servo system (104) for controlling a travel bolt (9), wherein the servo system (104) is connected with the PLC control system (103), the gas supply device (101) is connected with a feed channel (16) through a feed pipeline, the feed pipeline is provided with a solenoid valve (106), the gas supply device (101) is connected with an atomization gas channel (17) through a gas inlet channel, the gas inlet channel is provided with a pressure regulating valve (107), the solenoid valve (106) and the pressure regulating valve (107) are both connected with the PLC control system (103), and the PLC control system (103) is also provided with a liquid crystal display control end (105).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710096464.0A CN106702630B (en) | 2017-02-22 | 2017-02-22 | Single-color internal atomization long-spray-width spray-dyeing equipment and control system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710096464.0A CN106702630B (en) | 2017-02-22 | 2017-02-22 | Single-color internal atomization long-spray-width spray-dyeing equipment and control system thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106702630A CN106702630A (en) | 2017-05-24 |
| CN106702630B true CN106702630B (en) | 2023-09-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710096464.0A Active CN106702630B (en) | 2017-02-22 | 2017-02-22 | Single-color internal atomization long-spray-width spray-dyeing equipment and control system thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106702630B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115387044A (en) * | 2022-10-31 | 2022-11-25 | 扬州乐康纺织科技有限公司 | Dyeing equipment capable of uniformly coloring and sterilizing |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03185170A (en) * | 1989-12-14 | 1991-08-13 | Suminoe Textile Co Ltd | Method for dyeing fabric |
| CN2635217Y (en) * | 2003-07-15 | 2004-08-25 | 江苏博际喷雾系统有限公司 | Regulatable air water atomization spray nozzle |
| CN201361598Y (en) * | 2008-11-07 | 2009-12-16 | 清华大学 | Dripping-free air auxiliary atomizing nozzle |
| CN101695688A (en) * | 2009-09-30 | 2010-04-21 | 无锡威孚力达催化净化器有限责任公司 | Liquid swirl nozzle |
| CN102500489A (en) * | 2011-11-06 | 2012-06-20 | 中国科学技术大学 | Spray gun spray nozzle capable of realizing minuteness atomization |
| CN104668126A (en) * | 2015-01-23 | 2015-06-03 | 常州高凯精密机械有限公司 | Precision spraying valve |
| CN204396217U (en) * | 2015-01-04 | 2015-06-17 | 哈尔滨滨大阀门制造有限公司 | A kind of novel spring atomizer |
| CN205659813U (en) * | 2016-03-23 | 2016-10-26 | 常州高凯精密机械有限公司 | Valve is spouted to precision |
-
2017
- 2017-02-22 CN CN201710096464.0A patent/CN106702630B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03185170A (en) * | 1989-12-14 | 1991-08-13 | Suminoe Textile Co Ltd | Method for dyeing fabric |
| CN2635217Y (en) * | 2003-07-15 | 2004-08-25 | 江苏博际喷雾系统有限公司 | Regulatable air water atomization spray nozzle |
| CN201361598Y (en) * | 2008-11-07 | 2009-12-16 | 清华大学 | Dripping-free air auxiliary atomizing nozzle |
| CN101695688A (en) * | 2009-09-30 | 2010-04-21 | 无锡威孚力达催化净化器有限责任公司 | Liquid swirl nozzle |
| CN102500489A (en) * | 2011-11-06 | 2012-06-20 | 中国科学技术大学 | Spray gun spray nozzle capable of realizing minuteness atomization |
| CN204396217U (en) * | 2015-01-04 | 2015-06-17 | 哈尔滨滨大阀门制造有限公司 | A kind of novel spring atomizer |
| CN104668126A (en) * | 2015-01-23 | 2015-06-03 | 常州高凯精密机械有限公司 | Precision spraying valve |
| CN205659813U (en) * | 2016-03-23 | 2016-10-26 | 常州高凯精密机械有限公司 | Valve is spouted to precision |
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| Publication number | Publication date |
|---|---|
| CN106702630A (en) | 2017-05-24 |
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Address after: Room 1201-1210, South Building, Huiyan building, Changzhou science and Education City, No.18, middle Changwu Road, Wujin District, Changzhou City, Jiangsu Province, 213164 Patentee after: Jiangsu GaoKai precision fluid technology Co.,Ltd. Address before: 213164 South Building of Huiyan Building, Changzhou Science and Education City, Jiangsu Province 1201 Patentee before: CHANGZHOU GAO KAI PRECISION MACHINERY Co.,Ltd. |