CN106637770A - Multi-color spray-dyeing equipment and control system thereof - Google Patents

Multi-color spray-dyeing equipment and control system thereof Download PDF

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Publication number
CN106637770A
CN106637770A CN201710096516.4A CN201710096516A CN106637770A CN 106637770 A CN106637770 A CN 106637770A CN 201710096516 A CN201710096516 A CN 201710096516A CN 106637770 A CN106637770 A CN 106637770A
Authority
CN
China
Prior art keywords
spray
valve
valve body
painting
striker
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710096516.4A
Other languages
Chinese (zh)
Inventor
刘建芳
焦晓阳
江海
顾守东
崔建松
吕庆庆
李风龙
赵心
唐佳佳
李洪洋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Gaokai Precision Machinery Co Ltd
Original Assignee
Changzhou Gaokai Precision Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changzhou Gaokai Precision Machinery Co Ltd filed Critical Changzhou Gaokai Precision Machinery Co Ltd
Priority to CN201710096516.4A priority Critical patent/CN106637770A/en
Publication of CN106637770A publication Critical patent/CN106637770A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Nozzles (AREA)

Abstract

The invention relates to the technical field of textile machinery, in particular to multi-color spray-dyeing equipment and a control system thereof. The equipment comprises a plurality of groups of spray-dyeing modules. Each of the spray-dyeing modules comprises a plurality of spraying valves, a mounting rack for mounting the spraying valves, a feeding pipe, an atomizing gas pipe and a valve-opening gas pipe; the feeding pipe is communicated with feeding channels of all spraying valves in a same group, the atomizing gas pipe is communicated with atomizing gas channels of all spraying valves in the same group of spray-dyeing module, and the valve-opening gas pipe is communicated with all valve-opening gas channels in the same group of spray-dyeing module. Aiming at the characteristic of multi-color spray-dyeing, factors such as the spraying amount of pigments, the atomizing effect and the spraying width are separately controlled.

Description

A kind of polychrome spray-painting equipment and its control system
Technical field
The present invention relates to technical field of textile machine, more particularly to a kind of polychrome spray-painting equipment and its control system.
Background technology
The second half year in 2016, the development environment that dyeing faces still allows of no optimist, environmental protection pressure is increased, labour into This increase, competition among enterprises aggravation and the market demand multiple factors such as slow down and force printing and dyeing enterprise quickening transition and upgrade.Such Under overall background, printing and dyeing enterprise intelligentized is set using digitlization, automation and newly by researching and developing energy-saving and emission-reduction new technology It is standby, production differentiation, the new product of high added value, implement management innovation production new model, towards it is more environmentally-friendly, efficient, can hold Continuous direction is developed.
The right equipment of existing printing and dyeing, dyeed using the mode of pressure injection dyestuff to cloth mostly, and the technology lacks Put and be:(1) dyestuff is wasted in a large number, increased printing and dyeing cost;(2) because dyestuff spray-painting is excessive, when causing fixation the time required to It is longer, cause the waste of space and the energy;(3) in rinse cycle, hypervolia is expended, causes serious water pollution;(4) nothing Method realizes the two-sided printing and dyeing of cloth;(5) automatization level is relatively low, and required labour is relatively too high.
To solve problem above, increase the market competitiveness, we have proposed a kind of atomization type spray-painting technique, be to meet the work Skill, a kind of equipment that can realize polychrome atomization spray-painting is to be badly in need of.
The content of the invention
In order to solve the problems, such as the shortage polychrome spray-painting equipment that prior art is present, the present invention provides a kind of polychrome spray-painting and sets Standby and its control system.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of polychrome spray-painting equipment, including some groups of spray-painting modules, every group of spray-painting module includes several spraying valves, is used for The installing rack of spraying valve, feed pipe, atomization tracheae and valve opening tracheae are installed,
Spraying valve includes valve body, and described valve body lower section is provided with nozzle, and described nozzle bottom is provided with jet expansion, described Valve body in be provided with striker cavity, be provided with described striker cavity move up and down for by jet expansion open and close hit Pin, described valve body top is provided with the controlling organization for controlling striker motion, and described controlling organization includes and valve body screw thread Spring is provided between the stroke nut of connection, described stroke nut and striker, is provided with striker jack-up in described valve body Valve opening gas passage, is provided with the feeding-passage for being input into dyestuff in described valve body, described feeding-passage and jet expansion phase Logical, described nozzle exterior is provided with shower nozzle, and described shower nozzle bottom is provided with spray outlet, and spray outlet is located under jet expansion Side, is provided with the atomization gas passage communicated with spray outlet in described valve body;
The feeding-passage of all spraying valves in feed pipe and same group of spray-painting module is communicated, described atomization tracheae and same The atomization gas passage of all spraying valves is communicated in one group of spray-painting module, is owned in described valve opening tracheae and same group of spray-painting module Valve opening gas passage communicate.
Further, described atomization gas passage is provided with even air parcel, and described even air parcel is provided with even pore, described Even pore is some through holes arranged along even air parcel length direction, and described through hole is circumferential uniform along even air parcel.
Further, the guide pad being oriented to for striker is fixed with described valve body, described guide pad is provided with leads Xiang Kong, described striker and guiding interporal lacuna coordinates.
Further, described shower nozzle and valve body screw thread connect, and are provided with for sealing mist between described shower nozzle and valve body Change first sealing ring and the second sealing ring of gas passage, be provided between described striker and valve body for by atomization gas passage and entering The 3rd sealing ring that material passage is intercepted, described striker top has piston, and described valve opening gas passage is located at the lower section of piston, The 4th sealing ring is provided between described piston and striker cavity inner wall.
Further, described polychrome spray-painting equipment also includes support beam and is symmetricly set on the regulation of support beam both sides Plate, described support beam is fixedly connected with adjustable plate, and described adjustable plate outside is provided with installing plate, and described adjustable plate is by adjusting Section bolt is detachably secured on installing plate, and described installing rack is fixed in support beam.
A kind of control system of polychrome spray-painting equipment as above, including PLC control system and with spray-painting module one by one Corresponding some supply modules, described supply module includes air feed equipment and feeder apparatus, and described air feed equipment passes through mist Change feed channel with corresponding atomization tracheae connection, atomization feed channel is provided with the first pressure regulator valve, and air feed equipment passes through valve opening tracheae Road connects with corresponding valve opening tracheae, and valve opening feed channel is provided with the second pressure regulator valve, and feeder apparatus are by feeding pipeline and accordingly Feed pipe connection, feeding pipeline is provided with magnetic valve, the first described pressure regulator valve, and the second pressure regulator valve and magnetic valve are and PLC Control system connects, and described PLC control system is also associated with liquid crystal display control end.
Beneficial effect:
(1) present invention is for the characteristics of polychrome spray-painting, the factor such as pigment discharge rate, atomizing effect, spraying swath will be controlled respectively;
(2) present invention is utilized respectively independent air duct and controls the unlatching of each valve, closes and discharge how many;
(3) present invention is utilized respectively atomizing effect and spraying swath size that independent air duct controls each valve;
(4) present invention is utilized respectively discharging pressure and species that independent charging line controls each valve;
(5) it is of the invention by PLC control system, using magnetic valve and pressure regulator valve to opening air pressure, atomization air pressure and dyestuff Hydraulic pressure etc. is adjusted, and can carry out spray-painting to polychrome cloth in strict accordance with the requirement of client;
(6) control of the present invention to spray-painting is fully integrated into liquid crystal display control end, strengthens the automation journey of spray-painting Degree, reduces labor cost, increased the market competitiveness;
(7) even air parcel is provided with atomization gas passage, gas is after even pore, it is possible to achieve under identical pressure, Gas pressure is uniform and maximum at nozzle, while also assures that the maximization of spray angle.
Description of the drawings
With reference to the accompanying drawings and detailed description the present invention is further detailed explanation.
Fig. 1 is the structural representation of the polychrome spray-painting equipment of the present invention;
Fig. 2 is the structural representation of the spraying valve of the present invention;
Fig. 3 is the structural representation of the nozzle of the present invention;
Fig. 4 is the schematic diagram of the control system of the present invention.
Wherein, 1, support beam, 2. adjustable plate, 3, installing plate, 4, valve opening tracheae, 5, atomization tracheae, 6, feed pipe, 7, spraying Valve, 71, valve body, 72, nozzle, 73 strikers, 731, piston, 74, stroke nut, 75, spring, 76, valve opening gas passage, 77, charging Passage, 78, shower nozzle, 79, atomization gas passage, 710, even air parcel, 711, guide pad, the 712, first sealing ring, the 713, second sealing Circle, the 714, the 3rd sealing ring, the 715, the 4th sealing ring, 8, installing rack, 9, locking nut, 10, regulating bolt, 101, supply sets It is standby, 102, feeder apparatus, 103, PLC control system, the 104, first pressure regulator valve, the 105, second pressure regulator valve, 106, magnetic valve, 107, Liquid crystal display control end.
Specific embodiment
Such as Fig. 1-3, a kind of polychrome spray-painting equipment, including some groups of spray-painting modules, every group of spray-painting module is sprayed including several Valve 7 is applied, for installing the installing rack 8 of spraying valve 7, feed pipe 6, atomization tracheae 5 and valve opening tracheae 4,
Spraying valve 7 includes valve body 71, and the lower section of valve body 71 is provided with nozzle 72, and the bottom of nozzle 72 is provided with jet expansion, valve body 71 Striker cavity is inside provided with, the striker 73 moved up and down for opening and closing jet expansion, valve body 71 are provided with striker cavity Top is provided with the controlling organization for controlling the motion of striker 73, and controlling organization includes the stroke nut being threadedly coupled with valve body 71 74, it is provided between stroke nut 74 and striker 73 in spring 75, valve body 71 and is provided with the valve opening gas passage 76 of the jack-up of striker 73, valve The feeding-passage 77 for being input into dyestuff is provided with body 71, feeding-passage 77 and jet expansion are communicated, and spray is provided with outside nozzle 72 78, the bottom of shower nozzle 78 is provided with spray outlet, and spray outlet is located in the lower section of the outlet of nozzle 72, valve body 71 and is provided with to go out with shower nozzle The atomization gas passage 79 that mouth is communicated;
The feeding-passage 77 of all spraying valves 7 is communicated in feed pipe 6 and same group of spray-painting module, atomization tracheae 5 and same The atomization gas passage 79 of all spraying valves 7 is communicated in group spray-painting module, all of in valve opening tracheae 4 and same group of spray-painting module to open Valve gas passage 76 is communicated.
Atomization gas passage 79 is provided with even air parcel 710, and even air parcel 710 is provided with even pore, and even pore is long along even air parcel Some through holes that degree direction is arranged, through hole is circumferential uniform along even air parcel.
The guide pad 711 being oriented to for striker 73 is fixed with valve body 71, guide pad 711 is provided with pilot hole, striker 73 Coordinate with interporal lacuna is oriented to.
Shower nozzle 78 and valve body 71 are threadedly coupled, be provided between shower nozzle 78 and valve body 71 for seal atomization gas passage 79 One sealing ring 712 and the second sealing ring 713, are provided with for by atomization gas passage 79 and feeding-passage between striker 73 and valve body 71 77 the 3rd sealing rings 714 for intercepting, the top of striker 73 has piston 731, and valve opening gas passage 76 is located at the lower section of piston 731, living The 4th sealing ring 715 is provided between plug 731 and striker cavity inner wall.
Polychrome spray-painting equipment also includes support beam 1 and is symmetricly set on the adjustable plate 2 of the both sides of support beam 1, support beam 1 and tune Section plate 2 is fixedly connected, and specific support beam 1 is fixed by locking nut 9 and adjustable plate 2, and the outside of adjustable plate 2 is provided with installing plate 3, Adjustable plate 2 is detachably secured on installing plate 3 by regulating bolt 10, and installing rack 8 is fixed in support beam 1.
Such as Fig. 4, a kind of control system of polychrome spray-painting equipment as above, including PLC control system 103 and and spray-painting The one-to-one some supply modules of module, supply module includes air feed equipment 101 and feeder apparatus 102, and air feed equipment 101 leads to Cross atomization feed channel to connect with corresponding atomization tracheae 5, atomization feed channel is provided with the first pressure regulator valve 104, and air feed equipment 101 leads to Cross valve opening feed channel to connect with corresponding valve opening tracheae 4, valve opening feed channel is provided with the second pressure regulator valve 105, feeder apparatus 102 lead to Cross feeding pipeline and corresponding feed pipe 6 connects, feeding pipeline is provided with magnetic valve 106, the first pressure regulator valve 104, the second pressure regulation Valve 105 and magnetic valve 106 are connected with PLC control system 103, and PLC control system 103 is also associated with liquid crystal display control end 107。
The spray angle and height of spraying valve 7 are adjusted by adjustable plate 2, when spray-painting starts, through liquid crystal display control The setting at end 107, first air feed equipment 101 supply compressed air to be atomized tracheae 5, and the air-flow is used for the atomization of dyestuff;So Afterwards the dyestuff with pressure is supplied to feed pipe 6 by feeder apparatus 102;Last air feed equipment 101 is supplied compressed air to out Valve tracheae 4, adjusts the opening degree of spraying valve 7, spray-painting effect is realized, in liquid crystal display control end 107, by each parameter Setting can reach different spray-painting effects, and different supply modules supplies different colors, supply rate, pigment discharge rate Etc. can be adjusted according to demand.
It should be appreciated that specific embodiment described above is only used for explaining the present invention, it is not intended to limit the present invention.By Among the obvious change extended out of spirit or variation of the present invention are still in protection scope of the present invention.

Claims (6)

1. a kind of polychrome spray-painting equipment, it is characterised in that:Including some groups of spray-painting modules, every group of spray-painting module is sprayed including several Valve (7) is applied, for installing the installing rack (8) of spraying valve (7), feed pipe (6), atomization tracheae (5) and valve opening tracheae (4),
Spraying valve (7) includes valve body (71), and described valve body (71) lower section is provided with nozzle (72), and described nozzle (72) bottom sets There is jet expansion, in described valve body (71) striker cavity is provided with, up and down motion is provided with described striker cavity for spraying Mouth port opening and the striker (73) of closing, described valve body (71) top is provided with the control machine for controlling striker (73) motion Structure, described controlling organization includes the stroke nut (74) being threadedly coupled with valve body (71), described stroke nut (74) and hits Spring (75) is provided between pin (73), is provided with valve opening gas passage (76) of striker (73) jack-up, institute in described valve body (71) It is provided with the feeding-passage (77) for being input into dyestuff in the valve body (71) stated, described feeding-passage (77) and jet expansion phase It is logical, shower nozzle (78) is provided with outside described nozzle (72), described shower nozzle (78) bottom is provided with spray outlet, and spray outlet is located at The lower section of nozzle (72) outlet, in described valve body (71) the atomization gas passage (79) communicated with spray outlet is provided with;
The feeding-passage (77) of all spraying valves (7) in feed pipe (6) and same group of spray-painting module is communicated, described atomization gas The atomization gas passage (79) of all spraying valves (7) is communicated in pipe (5) and same group of spray-painting module, described valve opening tracheae (4) and All valve opening gas passages (76) communicate in same group of spray-painting module.
2. a kind of polychrome spray-painting equipment according to claim 1, it is characterised in that:Set on described atomization gas passage (79) There is even air parcel (710), described even air parcel (710) is provided with even pore, and described even pore is to set along even air parcel length direction The some through holes put, described through hole is circumferential uniform along even air parcel.
3. a kind of polychrome spray-painting equipment according to claim 1, it is characterised in that:Use is fixed with described valve body (71) In the guide pad (711) that striker (73) is oriented to, described guide pad (711) is provided with pilot hole, described striker (73) and leads Coordinate to interporal lacuna.
4. a kind of polychrome spray-painting equipment according to claim 1, it is characterised in that:Described shower nozzle (78) and valve body (71) The first sealing ring for sealing atomization gas passage (79) is provided between threaded connection, described shower nozzle (78) and valve body (71) (712) and the second sealing ring (713), be provided between described striker (73) and valve body (71) for by atomization gas passage (79) and The 3rd sealing ring (714) that feeding-passage (77) is intercepted, described striker (73) top has piston (731), described valve opening Gas passage (76) is provided with the 4th sealing ring positioned at the lower section of piston (731) between described piston (731) and striker cavity inner wall (715)。
5. a kind of polychrome spray-painting equipment according to claim 1, it is characterised in that:Described polychrome spray-painting equipment also includes Support beam (1) and the adjustable plate (2) of support beam (1) both sides is symmetricly set on, described support beam (1) and adjustable plate (2) is fixed Connection, described adjustable plate (2) outside is provided with installing plate (3), and described adjustable plate (2) is detachably solid by regulating bolt (10) It is scheduled on installing plate (3), described installing rack (8) is fixed in support beam (1).
6. a kind of control system of the polychrome spray-painting equipment as described in any one of Claims 1 to 5, it is characterised in that:Including PLC Control system (103) and with the one-to-one some supply modules of spray-painting module, described supply module includes air feed equipment (101) and feeder apparatus (102), described air feed equipment (101) is by being atomized feed channel and corresponding atomization tracheae (5) company Connect, atomization feed channel is provided with the first pressure regulator valve (104), and air feed equipment (101) is by valve opening feed channel and corresponding valve opening gas Pipe (4) connection, valve opening feed channel is provided with the second pressure regulator valve (105), and feeder apparatus (102) are sent by feeding pipeline and accordingly Expects pipe (6) connects, and feeding pipeline is provided with magnetic valve (106), described the first pressure regulator valve (104), the second pressure regulator valve (105) and Magnetic valve (106) is connected with PLC control system (103), and described PLC control system (103) is also associated with liquid crystal display control End (107) processed.
CN201710096516.4A 2017-02-22 2017-02-22 Multi-color spray-dyeing equipment and control system thereof Pending CN106637770A (en)

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CN201710096516.4A CN106637770A (en) 2017-02-22 2017-02-22 Multi-color spray-dyeing equipment and control system thereof

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Application Number Priority Date Filing Date Title
CN201710096516.4A CN106637770A (en) 2017-02-22 2017-02-22 Multi-color spray-dyeing equipment and control system thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107697566A (en) * 2017-10-13 2018-02-16 浙江金诺热工科技有限公司 A kind of polychrome bottle cap automatic spraying production technology

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CN2404014Y (en) * 2000-01-05 2000-11-01 陆丰市光辉合成液化气厂 Gas supply device for liquefied gas cylinder
WO2002035068A1 (en) * 2000-10-24 2002-05-02 Hans Jensen Lubricators A/S Dosing system
US20040144872A1 (en) * 2003-01-24 2004-07-29 Spraying Systems Co. Gang mountable spray gun
CN2635217Y (en) * 2003-07-15 2004-08-25 江苏博际喷雾系统有限公司 Adjustable air-water atomizing nozzle
CN2644460Y (en) * 2003-08-08 2004-09-29 浙江丝绸科技有限公司 Modified jig dyeing machine
CN201810801U (en) * 2010-02-09 2011-04-27 杭州富阳恒通机电工程有限公司 Pneumatic switch valve
CN203223276U (en) * 2013-02-06 2013-10-02 陈祎 Atomization nozzle for urea solution
CN103861770A (en) * 2014-01-23 2014-06-18 青岛喜乐途商贸有限公司 Glue spraying system of tire glue spraying machine
CN105135035A (en) * 2015-09-10 2015-12-09 发基化学品(张家港)有限公司 Steam pressure regulating control device
CN205659813U (en) * 2016-03-23 2016-10-26 常州高凯精密机械有限公司 Valve is spouted to precision
CN206616363U (en) * 2017-02-22 2017-11-07 常州高凯精密机械有限公司 A kind of polychrome spray-painting equipment and its control system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1188433A (en) * 1996-02-21 1998-07-22 松下电器产业株式会社 Liquid application nozzle, method of manufacturing same, liquid application method, liquid application device, and method of manufacturing cathode-ray tube
CN1188443A (en) * 1996-04-16 1998-07-22 花王株式会社 In-mold labelling apparatus
CN2404014Y (en) * 2000-01-05 2000-11-01 陆丰市光辉合成液化气厂 Gas supply device for liquefied gas cylinder
WO2002035068A1 (en) * 2000-10-24 2002-05-02 Hans Jensen Lubricators A/S Dosing system
US20040144872A1 (en) * 2003-01-24 2004-07-29 Spraying Systems Co. Gang mountable spray gun
CN2635217Y (en) * 2003-07-15 2004-08-25 江苏博际喷雾系统有限公司 Adjustable air-water atomizing nozzle
CN2644460Y (en) * 2003-08-08 2004-09-29 浙江丝绸科技有限公司 Modified jig dyeing machine
CN201810801U (en) * 2010-02-09 2011-04-27 杭州富阳恒通机电工程有限公司 Pneumatic switch valve
CN203223276U (en) * 2013-02-06 2013-10-02 陈祎 Atomization nozzle for urea solution
CN103861770A (en) * 2014-01-23 2014-06-18 青岛喜乐途商贸有限公司 Glue spraying system of tire glue spraying machine
CN105135035A (en) * 2015-09-10 2015-12-09 发基化学品(张家港)有限公司 Steam pressure regulating control device
CN205659813U (en) * 2016-03-23 2016-10-26 常州高凯精密机械有限公司 Valve is spouted to precision
CN206616363U (en) * 2017-02-22 2017-11-07 常州高凯精密机械有限公司 A kind of polychrome spray-painting equipment and its control system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107697566A (en) * 2017-10-13 2018-02-16 浙江金诺热工科技有限公司 A kind of polychrome bottle cap automatic spraying production technology
CN107697566B (en) * 2017-10-13 2019-06-07 徐州剑朔达工贸有限公司 A kind of polychrome bottle cap automatic spraying production technology

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