CN212702550U - Automatic trade gas accuse pipeline of look measurement spraying and supply lacquer system - Google Patents
Automatic trade gas accuse pipeline of look measurement spraying and supply lacquer system Download PDFInfo
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- CN212702550U CN212702550U CN202021839956.8U CN202021839956U CN212702550U CN 212702550 U CN212702550 U CN 212702550U CN 202021839956 U CN202021839956 U CN 202021839956U CN 212702550 U CN212702550 U CN 212702550U
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Abstract
The utility model relates to an automatic trade gas accuse pipeline of look measurement spraying and supply lacquer system. The system comprises an air source, a paint supply system, a metering cylinder control system, a fluid disc assembly, a robot body, an air inlet pipe and an air control pipe, wherein the robot body comprises a spray gun valve and a robot body manifold, the air source is respectively connected with the paint supply system through the air inlet pipe, the metering cylinder control system and the robot body manifold, the fluid disc assembly comprises a color changing valve and a fluid valve group manifold, the color changing valve is provided with a paint supply end for paint to enter, the fluid valve group manifold is provided with a feed back end for paint to flow back to the paint supply system, and the metering cylinder control system is respectively connected with the paint supply end of the color changing valve, the feed back end of the fluid valve group manifold and the spray gun valve through the air control pipe. This start-up pipeline supplies lacquer system carries out the air feed through the air supply to supplying lacquer system, cleaning system, measurement jar control system, robot, controls the switching of pneumatic valve, and then makes the paint vehicle supply in order in the pipeline, has guaranteed the stability that supplies lacquer.
Description
Technical Field
The utility model relates to an automatic spraying field, in particular to gas accuse pipeline that automatic trade look measurement spraying supplies lacquer system.
Background
Painting is an important step in modern product manufacturing processes. The quality of antirust and anticorrosive coatings is one of the important aspects of the overall quality of products. The appearance quality of the product not only reflects the protection and decoration performance of the product, but also is an important factor forming the value of the product.
The coating is a system engineering, which comprises three basic procedures of treatment, coating process and drying of the surface of a coated object before coating, a reasonably designed coating system, selection of a proper coating, determination of good operating environment conditions, important links of quality, process management, technical economy and the like.
Therefore, the requirements of coating on the surface process quality and the reduction of material cost are higher and higher, and the precision control of fluid output not only ensures the process requirements but also meets the requirements of reducing the coating output cost.
Products with high general technological requirements often need to change coating components for multiple times so as to achieve a spraying effect, and the precise full-automatic color-changing metering spraying equipment can output precise metering and meet automatic color switching, so that the complex process of manual switching and the color-changing time are reduced.
The spraying capacity is improved along with the improvement of the consumption level, so that the market consumption requirement is met, and the multi-gun precise full-automatic color-changing metering spraying equipment can meet the requirement of simultaneous spraying of multiple guns on the premise of meeting the requirement of spraying metering, so that the requirement of spraying capacity is met.
The existing coating process generally adopts single-gun spraying, the efficiency is lower than that of multi-gun spraying, but the multi-gun spraying has high flow pressure control on the whole paint supply flow path, and the stability of paint supply of the flow path is required to be ensured for the multi-gun simultaneous spraying; in addition, the problem that air generated inside the pipeline causes spraying section points due to overhigh speed when the plunger is in the existing spraying process is solved, so that the requirements on the flow control and paint supply stability of a multi-gun spraying flow path are high, and the requirements on an air valve for controlling the opening and closing of each valve to ensure the flow stability are also improved.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic trade gas accuse pipeline of look measurement spraying and supply lacquer system aims at solving the complicated problem that causes the supply lacquer flow unstability of air valve control among the spraying process.
The utility model provides an automatic trade gas accuse pipeline of look measurement spraying and supply lacquer system, including air supply, supply lacquer system, measurement jar control system, fluid panel assembly, robot, intake pipe, gas accuse pipe, the robot includes spray gun valve, robot manifold, the air supply passes through the intake pipe and connects respectively and supplies lacquer system, measurement jar control system, robot manifold, the fluid panel assembly is including trading look valve, fluid valves manifold, it is equipped with the paint feed end that supplies the paint vehicle to get into to trade the look valve, fluid valves manifold is equipped with the feed back end that supplies the paint vehicle to flow back to supply the lacquer system, measurement jar control system connects feed back end, the spray gun valve of the paint feed end, the fluid valves manifold that supply the paint feed back end, the fluid valves manifold of trading the look valve respectively through the gas accuse pipe.
As a further improvement, the utility model discloses a this gas accuse pipeline supplies lacquer system includes cleaning system, the air supply passes through intake-tube connection cleaning system, it is equipped with the washing end of input washing liquid to trade the look valve, fluid valve group manifold is equipped with the waste liquid end of getting rid of the washing waste liquid, measurement jar control system connects the washing end of trading the look valve respectively, the waste liquid end of fluid valve group manifold through the gas accuse pipe.
As a further improvement, the paint supply system comprises a paint supply valve and a material return valve, and the air source is respectively connected with the paint supply valve and the material return valve of the paint supply system.
As a further improvement of the utility model, the spray gun valve is equipped with the gun needle valve, the gas accuse pipe includes gun needle pneumatic control pipe, the gun needle valve of measurement jar control system through gun needle pneumatic control union coupling spray gun, the gun needle valve of a plurality of spray guns of single gun needle pneumatic control union coupling.
As a further improvement of the utility model, the spray gun valve is equipped with the atomizer valve, the gas accuse pipe includes many rifle atomizing gas accuse pipes, the atomizer valve of measuring cylinder control system through rifle atomizing gas accuse union coupling spray gun, many rifle atomizing gas accuse pipes are connected with the atomizer valve one to one of a plurality of spray guns.
As a further improvement of the utility model, the spray gun valve is equipped with fan-shaped spout valve, the pneumatic control pipe includes many fan-shaped pneumatic control pipes of rifle, the fan-shaped spout valve of measuring cylinder control system through the fan-shaped pneumatic control union coupling spray gun of rifle, many fan-shaped pneumatic control pipes of rifle are connected with the fan-shaped spout valve one to one of a plurality of spray guns.
As a further improvement, the air control pipeline paint supply system comprises a plurality of paint supply systems, and the air source is connected with the paint supply systems through an air inlet pipe.
As a further improvement, the robot body comprises a plurality of spray gun valves, the measurement jar control system passes through a plurality of spray gun valves of intake-tube connection.
The utility model has the advantages that: the starting pipeline paint supply system supplies air to the paint supply system, the cleaning system, the metering cylinder control system and the robot body through the air source to control the opening and closing of the air valve, so that paint can be orderly supplied in the pipeline, and the stability of paint supply is ensured; the system is divided into paint supply spraying control and cleaning control, and the automatic flow of the paint supply and cleaning processes is realized; when paint is supplied, the color changing valve is controlled to singly open the paint supplying end, and the air valve of the paint supplying end is closed for control during cleaning, so that the pollution between paints is avoided.
Drawings
FIG. 1 is a structural diagram of a pneumatic control pipeline paint supply system for automatic color changing metering spraying of the present invention;
fig. 2 is a structural diagram of the fluid tray assembly of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
The first embodiment is as follows:
as shown in fig. 1 and fig. 2, the utility model discloses an automatic trade pneumatic control pipeline of look measurement spraying and supply lacquer system, including air supply 1, supply lacquer system 2, measurement jar control system 3, fluid dish assembly 4, robot 5, intake pipe 6, pneumatic control pipe 7, robot 5 includes spray gun valve 51, robot manifold 52, air supply 1 connects respectively through intake pipe 6 and supplies lacquer system 2, measurement jar control system 3, robot manifold 52, fluid dish assembly 4 is including trading look valve 41, fluid valves manifold 42, trade look valve 41 and be equipped with the confession lacquer end 411 that supplies the paint vehicle to get into, fluid valves manifold 42 is equipped with the feed back end 421 that supplies the lacquer material to flow back to and supply lacquer system, metering cylinder control system 3 connects the confession lacquer end 411 of trading look valve 41 respectively through pneumatic control pipe 7, the feed back end 421 of fluid valves manifold 42, spray gun valve 51. The paint supply process is a closed-loop flow path, and the paint is ensured to flow in the pipeline all the time, so that all parts in the paint supply process are uniformly controlled through the air valves, the paint in the flow path is ensured to be stably supplied, the phenomenon that the supply is too fast or too slow is avoided, and the phenomenon that a break point occurs in the breakfast spraying of bubble points is also avoided.
The utility model discloses a gas accuse pipeline supplies lacquer system still includes cleaning system 8, and air supply 1 passes through intake pipe 6 and connects cleaning system 8, trades the washing end 412 that look valve 41 was equipped with the input washing liquid, and fluid valve group manifold 42 is equipped with the waste liquid end 422 of getting rid of the washing waste liquid, and measurement jar control system 3 connects the washing end 412 of trading look valve 41, the waste liquid end 422 of fluid valve group manifold 42 respectively through pneumatic control pipe 7. The cleaning system 8 is additionally arranged, a channel for cleaning liquid to flow is reserved in the pipeline, the air valve is controlled through the metering cylinder control system 3, so that the cleaning liquid can be automatically flushed in the pipeline, the residual paint on each part of the whole system is cleaned and flushed, and the paint is prevented from being polluted when the next paint is supplied.
The paint supply system 2 comprises a paint supply valve and a material return valve, and the air source 1 is respectively connected with the paint supply valve and the material return valve of the paint supply system 2. The paint is output from the paint supply system 2 in the paint supply process, and the residual paint is returned to the paint supply system 2 in the flow path to form a closed loop, so that air valves are arranged at the paint supply valve for outputting the paint and the material return valve for recovering the paint to control and adjust the paint supply amount and the paint recovery amount, the paint supply in the flow path is reasonably kept stable, and the condition that the air generated in the pipeline causes a spraying section point due to too fast or too slow supply is avoided.
The spray gun valve 51 is provided with a gun needle valve, the air control pipe 7 comprises a gun needle air control pipe 71, the metering cylinder control system is connected with the gun needle valve of the spray gun through the gun needle air control pipe, and the single gun needle air control pipe 71 is connected with a plurality of gun needle valves. The gun needle valve switches of a plurality of spray guns only need to be connected by a plurality of lines which are divided by the metering cylinder control system 3 through the single gun needle pneumatic control pipe 71, so that the metering cylinder control system 3 can be ensured to synchronously control the opening and closing of the gun needle valves of the spray guns.
The spray gun valve 51 is provided with an atomizer valve, the air control pipe 7 comprises a plurality of gun atomization air control pipes 72, the metering cylinder control system 3 is connected with the atomizer valve of the spray gun through the gun atomization air control pipes 72, and the plurality of gun atomization air control pipes 72 are connected with the atomizer valves of the plurality of spray guns one to one. And each atomizer valve is independently controlled by a gun atomizing air control pipe 72 led out by the metering cylinder control system 3, and the opening and closing size of each atomizer valve can be independently controlled and adjusted according to the spraying condition in a targeted manner.
The spray gun valve 51 is provided with a fan-shaped nozzle valve, the air control pipe 7 comprises a plurality of gun fan-shaped air control pipes 73, the metering cylinder control system 3 is connected with the fan-shaped nozzle valves of the spray gun through the gun fan-shaped air control pipes, and the plurality of gun fan-shaped air control pipes 73 are connected with the fan-shaped nozzle valves of the spray guns in a one-to-one mode. Each fan-shaped nozzle valve is independently controlled by a gun fan-shaped air control pipe 73 led out by the metering cylinder control system 3, the opening and closing size of each fan-shaped nozzle valve can be independently controlled and adjusted according to the spraying condition in a targeted manner, and the spraying range and the spraying size are adjusted.
Example two:
as shown in fig. 1 and 2, based on the pneumatic control pipeline paint supply system of the first embodiment, the utility model discloses an automatic trade pneumatic control pipeline paint supply method of look measurement spraying, including supplying lacquer pneumatic control step:
s11, the air source 1 is ventilated to open a plurality of air control valves of the paint supply system 2, and paint is output from the paint supply system 2 to a paint supply end 411 of the color changing valve 41;
s12, the metering cylinder control system 3 opens one paint supply end 411 of the color changing valve 41 and one material return end 421 of the fluid valve group manifold 42 corresponding to colors in a ventilating mode, meanwhile, the other paint supply ends 411 of the color changing valve 41 are closed, and paint enters a pipeline and is output to the spray gun valve 51 to form a closed loop;
s13, the metering cylinder control system 3 closes the paint supply end 411 of the color changing valve 41 and the material return end 421 of the fluid valve group manifold 42 corresponding to colors, simultaneously ventilates gun needle valves and fan-shaped nozzle valves of atomizer valves in the plurality of spray gun valves 51, opens and adjusts the amount of paint to be sprayed, and the spray guns perform spraying operation;
s14, the metering cylinder control system 3 opens a paint supply end 411 of the color changing valve 41 and a material return end 421 of the fluid valve group manifold 42 corresponding to colors in a ventilating mode, and paint is output and flows back to the paint supply system 2.
When paint is input, the metering cylinder control system 3 opens the paint supply end 411 of the color changing valve 41 and the material return end 421 of the fluid valve group manifold 42 corresponding to the color, so that the paint in the whole flow path is ensured to form a closed loop, and bubbles are avoided; during spraying, the metering cylinder control system 3 closes the paint supply end 411 of the color changing valve 41 and the return end 421 of the fluid valve manifold 42 corresponding to the color, so as to ensure that the spray gun has enough pressure to complete the spraying operation.
After the pneumatic control paint supply method for the pneumatic control pipeline finishes the primary paint supply pneumatic control step and before the next paint supply pneumatic control step, executing a cleaning pneumatic control step:
s21, the air source 1 is ventilated to open a plurality of pneumatic control valves of the cleaning system 8, and cleaning liquid is output from the cleaning system 8 to a cleaning end 412 of the color changing valve 41;
s22, the metering cylinder control system 3 opens a cleaning end 412 of the color changing valve and a waste liquid end 422 of the fluid valve group manifold 42 through ventilation, closes all paint supply ends 411 of the color changing valve 41 and all material return ends 421 of the fluid valve group manifold 42 at the same time, and cleaning liquid enters a pipeline and is output to the spray gun valve 51;
s23, the metering cylinder control system 3 closes the cleaning end 412 of the color changing valve 41 and the waste liquid end 421 of the fluid valve group manifold 42 corresponding to the color, and simultaneously ventilates the gun needle valves, the atomizer valves and the fan-shaped nozzle valves in the spray gun valves 51, so that the cleaning liquid washes residual paint in the gun needle valves, the atomizer valves and the fan-shaped nozzle valves;
s24, the metering cylinder control system 3 opens the cleaning end 412 of the color changing valve 41 and the waste liquid end 422 of the fluid valve group manifold 42 through ventilation, and the cleaning waste liquid is output to a waste liquid recovery part;
s25, the metering cylinder control system 3 opens the paint supply end 411 of the other color of the color changing valve 41 in a ventilating manner, closes the cleaning end 412 of the color changing valve 41, and flushes the paint of the other color into a pipeline and outputs the paint to a waste liquid recovery part;
s26, the metering cylinder control system 3 closes the paint supply end 411 of the other color of the color changing valve 41 and the waste liquid end 422 of the corresponding color of the fluid valve group manifold 42, and simultaneously ventilates the gun needle valves, the atomizer valves and the fan-shaped nozzle valves in the plurality of spray gun valves 51, and the cleaning liquid washes residual cleaning liquid in the gun needle valves, the atomizer valves and the fan-shaped nozzle valves;
s27, the metering cylinder control system 3 opens a paint supply end 411 of the other color of the color changing valve 41, a waste liquid end 422 of the fluid valve group manifold 42 and a paint supply output waste liquid recovery part of the other color;
s28, the metering cylinder control system closes the waste end 422 of the manifold 42 and opens the return end 421 of the other color of the manifold 42.
When cleaning liquid is cleaned, the metering cylinder control system 3 firstly opens the paint supply end 411 of the color changing valve 41 and the material return end 421 of the fluid valve group manifold 42 with the corresponding color, so as to ensure that the cleaning liquid in the whole flow path forms a closed loop and complete the flushing of the pipeline; when the spray gun is cleaned, the metering cylinder control system 3 closes the paint supply end 411 of the color changing valve 41 and the return end 421 of the corresponding color of the fluid valve group manifold 42 to ensure that the spray gun has enough pressure to complete the flushing of the spray gun mouth. Before the next paint supply, the cleaning liquid needs to be flushed away with new paint, and the flushing of the pipeline and the flushing of the spray gun also need to be carried out, so the flow of cleaning is repeatedly executed.
All valve bodies of all parts in the pneumatic control pipeline paint supply system are normally closed valve groups, and are normally opened only after ventilation, so that all pneumatic control pipelines are pipelines for controlling fluid, pipelines needing to pass through are correspondingly ventilated and opened during paint supply, and pipelines which do not need to be communicated do not need air supply to keep a normally closed state. In the paint supplying step, the color changing valve 41 is provided with a plurality of paint supplying ends 411 corresponding to the paint supplying systems 2 with a plurality of colors, the fluid valve group manifold 42 is provided with a plurality of material returning ends 421 corresponding to the paint supplying systems 2 with a plurality of colors, and only one color is supplied during each spraying, so that one paint supplying end 411 of the color changing valve 41 is opened by ventilation, the other paint supplying ends 411 are closed, one material returning end 421 of the fluid valve group manifold 42 is opened by ventilation, and the other material returning ends 421 are closed, so that the single supply of paint is ensured, and the pollution among the paints is avoided.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (8)
1. The utility model provides an automatic gas accuse pipeline that trades look measurement spraying supplies lacquer system which characterized in that, includes air supply, supplies lacquer system, measurement jar control system, fluid disc assembly, robot body, intake pipe, gas accuse pipe, the robot body includes spray gun valve, robot body manifold, the air supply passes through the intake pipe and connects respectively and supplies lacquer system, measurement jar control system, robot body manifold, the fluid disc assembly includes trades look valve, fluid valves manifold, trade look valve is equipped with the supply paint end that supplies the paint vehicle to get into, fluid valves manifold is equipped with the feed back end that supplies the paint material to flow back to the supply paint system, measurement jar control system connects respectively through gas accuse pipe and trades the supply paint end of look valve, the feed back end of fluid valves manifold, spray gun valve.
2. An automatic trade look measurement spraying's gas accuse pipeline system of supplying lacquer of claim 1, characterized in that, including cleaning system, the air supply passes through intake pipe connection cleaning system, trade the color valve and be equipped with the washing end of inputing the washing liquid, fluid valve group manifold is equipped with the waste liquid end of getting rid of the washing waste liquid, measurement jar control system passes through the gas control pipe and connects the washing end of trading the color valve, the waste liquid end of fluid valve group manifold respectively.
3. An air control pipeline paint supply system for automatic color changing metering spraying according to claim 1, wherein the paint supply system comprises a paint supply valve and a material return valve, and the air source is respectively connected with the paint supply valve and the material return valve of the paint supply system.
4. An air control pipeline paint supply system for automatic color changing, metering and spraying according to claim 1, wherein the spray gun valve is provided with a gun needle valve, the air control pipe comprises a gun needle air control pipe, the metering cylinder control system is connected with the gun needle valves of the spray guns through the gun needle air control pipe, and a single gun needle air control pipe is connected with the gun needle valves of the plurality of spray guns.
5. An automatic trade look measurement spraying's gas accuse pipeline system of supplying lacquer of claim 1, characterized in that, the spray gun valve is equipped with the atomizer valve, the gas accuse pipe includes many rifle atomizing gas accuse pipes, the measurement jar control system passes through the atomizer valve of rifle atomizing gas accuse union coupling spray gun, many rifle atomizing gas accuse pipes are connected with the atomizer valve one-to-one of a plurality of spray guns.
6. An automatic trade air control pipeline that look measurement sprayed supplies lacquer system according to claim 1, characterized in that, the spray gun valve is equipped with fan-shaped spout valve, the pneumatic control pipe includes many rifle fan-shaped pneumatic control pipes, the fan-shaped spout valve of spray gun is connected through rifle fan-shaped pneumatic control pipe to the measuring cylinder control system, many rifle fan-shaped pneumatic control pipes are connected with the fan-shaped spout valve one to one of a plurality of spray guns.
7. An air control pipeline paint supply system for automatic color changing metering spraying according to claim 1, comprising a plurality of paint supply systems, wherein the air source is connected with the plurality of paint supply systems through an air inlet pipe.
8. An automatic trade air control pipeline paint supply system that look measurement spraying according to claim 1, characterized in that, the robot body includes a plurality of spray gun valves, measure a jar control system and pass through a plurality of spray gun valves of intake-tube connection.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021839956.8U CN212702550U (en) | 2020-08-28 | 2020-08-28 | Automatic trade gas accuse pipeline of look measurement spraying and supply lacquer system |
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| CN202021839956.8U CN212702550U (en) | 2020-08-28 | 2020-08-28 | Automatic trade gas accuse pipeline of look measurement spraying and supply lacquer system |
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| CN212702550U true CN212702550U (en) | 2021-03-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921735A (en) * | 2020-08-28 | 2020-11-13 | 深圳远荣智能制造股份有限公司 | Pneumatic control pipeline paint supply system and method for automatic color changing metering spraying |
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2020
- 2020-08-28 CN CN202021839956.8U patent/CN212702550U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921735A (en) * | 2020-08-28 | 2020-11-13 | 深圳远荣智能制造股份有限公司 | Pneumatic control pipeline paint supply system and method for automatic color changing metering spraying |
| CN111921735B (en) * | 2020-08-28 | 2024-04-02 | 深圳远荣智能制造股份有限公司 | Automatic color-changing metering spraying pneumatic control pipeline paint supply system and method |
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