CN104607331A - Full-automatic flushing and paint spraying system - Google Patents
Full-automatic flushing and paint spraying system Download PDFInfo
- Publication number
- CN104607331A CN104607331A CN201410688964.XA CN201410688964A CN104607331A CN 104607331 A CN104607331 A CN 104607331A CN 201410688964 A CN201410688964 A CN 201410688964A CN 104607331 A CN104607331 A CN 104607331A
- Authority
- CN
- China
- Prior art keywords
- paint
- pressure air
- spraying system
- amplitude modulation
- paint spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Nozzles (AREA)
Abstract
The invention relates to a paint spraying system used for industries, in particular to a full-automatic flushing and paint spraying system. The system comprises spraying guns, high-pressure air sources, a pipeline and a control mechanism which is a programmable controller and is used for controlling a paint spraying system to operate. The number of the spraying guns is at least two, and the spraying guns are paint spraying guns for preventing oil leakage, and are arranged in parallel and provided with paint spraying air source inlets, opening and closing air source inlets and paint inlets. The paint spraying system comprises an atomization opening and closing pipeline mechanism, a paint supplying pipeline mechanism and a cleaning pipeline mechanism. The spraying guns of the full-automatic flushing and paint spraying system can be separately or simultaneously cleaned in a full-automatic mode after using, and it is avoided that because flushing is not performed in time, paint is solidified when people go to work the next day, and the spraying guns are blocked; in addition, the paint spraying system can effectively prevent oily sweepings or oil stains from being generated on the surface of sprayed paint, the paint spraying quality of the spraying gun system is greatly improved, and the unqualified rate of products is effectively decreased.
Description
Technical field
The present invention relates to a kind of industrial paint spraying system, spy does not mention a kind of full-automatic from rinsing paint spraying system.
Background technology
At present, in industrial enterprise, a lot of product is finally all spraying paint together of dispatching from the factory, comprise life appliance, furniture etc., but the paint spraying apparatus in enterprise is all often paint spraying machine, paint spraying machine generally organizes spray gun more, paint spraying machine is when workman comes off duty, usually do not rinse, when causing going to work for second day, paint solidifies, blocking spray gun, cleaning causes shop equipment to suspend, affect operating efficiency, add the maintenance cost of equipment, and paint spraying machine sprays paint lacquered surface often can be caused to have oil bloom or oil drop, have a strong impact on painting quality, greatly draw high the disqualification rate of product, negative influence is produced to the economic benefit of enterprise.
Summary of the invention
Goal of the invention of the present invention is that overcoming current paint spraying machine many groups spray gun can not realize timely cleaning, and lacquered surface has the defect of oil bloom or oil drop, thus realizes one and can automatically rinse in time, high full-automatic from rinsing paint spraying system of lacquered surface quality.
For achieving the above object, technical scheme of the present invention is: a kind of full-automatic from rinsing paint spraying system, comprise spray gun, high-pressure air source, pipeline and controlling organization, described controlling organization is Programmable Logic Controller, control described paint spraying system to run, described spray gun quantity is at least two, and spray gun is for preventing leakage of oil paint sprayer, and spray gun is arranged in parallel, described spray gun is provided with the gas source inlet that sprays paint, opening and closing gas source inlet and enters Qi Kou; Described paint spraying system comprises atomization opening and closing pipeline mechanism, paint supply line mechanism and detergent line mechanism; Spray paint gas source inlet and the opening and closing gas source inlet of every road spray gun is serially connected with spray paint two-way electromagnetic valve and opening and closing two-way electromagnetic valve respectively, and the gas source inlet that sprays paint, opening and closing gas source inlet be final to be communicated with high-pressure air source thus to form and be atomized opening and closing pipeline mechanism; Paint supply line mechanism comprises main pipe, three-way magnetic valve, paint filling and high-pressure air source, the mouth that enters to paint of every road spray gun is communicated with three-way magnetic valve respectively by pipeline, three-way magnetic valve passes through pipeline communication with main pipe again respectively, and paint filling is communicated with main pipe after connecting with high-pressure air source; Detergent line mechanism comprises cleaning two-way electromagnetic valve, solvent or diluent is filled with and high-pressure air source, described solvent or diluent is filled with and high-pressure air source serial communication, the pipeline that rear filled with by solvent or diluent is divided into two-way, one tunnel is communicated with the three-way magnetic valve of paint supply line mechanism respectively, another road and main pipe and paint the pipeline connection between filling with, two pipelines that rear filled with by described solvent or diluent are respectively provided with cleaning two-way electromagnetic valve.
Described cleaning two-way electromagnetic valve comprises local cleaning two-way electromagnetic valve and totally cleans two-way electromagnetic valve, towards on the pipeline of three-way magnetic valve for local clean two-way electromagnetic valve, towards main pipe and paint fill with between pipeline on for totally to clean two-way electromagnetic valve.
The paint of described paint supply line mechanism is filled with and high-pressure air source is two groups, and paint is filled with and is arranged in parallel after high-pressure air source serial communication again.
Describedly prevent leakage of oil paint sprayer, comprise rifle body, enter Qi Kou, high pressure air flue and shower nozzle, described rifle body inside is provided with shower nozzle switching mechanism, entering Qi Kou is arranged between shower nozzle and rifle body, high pressure air flue is arranged on rifle body and enters to paint the top of mouth, and high pressure air flue is communicated with shower nozzle inside, and high pressure air flue inside is provided with lacquer painting amplitude modulation mechanism, the sidewall of described high pressure air flue side is provided with the gas source inlet that sprays paint, and the gas source inlet that sprays paint is communicated with high pressure air flue inside; The bottom of rifle body rear end face is provided with opening and closing gas source inlet, and opening and closing gas source inlet is communicated with shower nozzle switching mechanism inside by the passage being arranged on the setting of rifle body inside.
Described shower nozzle switching mechanism comprises rifle pin, piston, spring and the adjusting knob that sprays paint, described rifle pin one end withstands on the nozzle place of shower nozzle, the other end is pulled by piston through piston, described spring is positioned at piston rear portion, and spring withstands one end that rifle pin is positioned at piston place, the other end place of spring arranges the adjusting knob that sprays paint.
Described lacquer painting amplitude modulation mechanism comprises amplitude modulation pin, block, amplitude modulation spring and amplitude modulation knob, described amplitude modulation pin one end withstands on shower nozzle top, the other end arranges amplitude modulation knob, and block is arranged on inside amplitude modulation knob, and the amplitude modulation pin periphery between block and amplitude modulation knob arranges amplitude modulation spring.
The full-automatic course of work from rinsing paint spraying system of the present invention: spray paint work time, two-way electromagnetic valve is cleaned in local, overall cleaning two-way electromagnetic valve is closed, when needs road spray gun works, the two-way electromagnetic valve that sprays paint on this road, opening and closing two-way electromagnetic valve and three-way magnetic valve are opened, carry out work of spraying paint, independently can open any road spray gun, also can open simultaneously; When certain road spray gun needs to rinse, overall cleaning two-way electromagnetic valve is closed, and local cleaning two-way electromagnetic valve is opened, and the opening and closing two-way electromagnetic valve on this road and three-way magnetic valve are opened, and opened by this road spray gun, solvent or diluent enters spray gun from detergent line mechanism and cleans; When whole spray gun stops work of spraying paint, when carrying out totally cleaning simultaneously, overall cleaning two-way electromagnetic valve is opened, local cleaning two-way electromagnetic valve is closed, the opening and closing two-way electromagnetic valve of all spray guns and three-way magnetic valve are opened, and solvent or diluent, through totally cleaning two-way electromagnetic valve, enters main pipe, then through the three-way magnetic valve on each road, finally enter each road spray gun and carry out overall all cleanings.
The full-automatic beneficial effect from rinsing paint spraying system of the present invention:
1. of the present invention full-automatic from rinsing paint spraying system, full automaticly can carry out work of spraying paint, and automatically can clean arbitrarily a wherein road spray gun, when workman comes off duty, can clean while the overall all spray guns of full automatic realization, spray gun cleans in time automatically, avoid and rinse not in time, during working in second day, paint solidifies, the undesirable condition of blocking spray gun, greatly reduce the downtime ratio of equipment, reduce the maintenance cost of equipment.
2. of the present invention full-automatic from rinsing paint spraying system, each road spray gun independently controls, and can enable the spray gun of respective sets number, provide the applicability of the various operating modes of equipment according to the needs of operating mode of spraying paint.
3. of the present invention full-automatic from rinsing paint spraying system, spray gun is for preventing leakage of oil paint sprayer, lacquered surface can be effectively avoided to produce oil bloom or oil drop, substantially increase the painting quality of gun system, effectively reduce the disqualification rate of product, actively impact is produced on the economic benefit of enterprise.
Accompanying drawing explanation
Fig. 1 is the structural representation of the full-automatic embodiment 1 from flushing paint spraying system;
Fig. 2 is the structural representation of the full-automatic embodiment 2 from flushing paint spraying system;
Fig. 3 is the full-automatic structural representation preventing leakage of oil paint sprayer from rinsing paint spraying system;
Fig. 4 is the right TV structure schematic diagram of Fig. 3;
Fig. 5 is the full-automatic internal structure schematic diagram preventing leakage of oil paint sprayer from rinsing paint spraying system.
Detailed description of the invention
Also by specific embodiment more detailed description is done to the full-automatic paint spraying system that certainly rinses of the present invention below in conjunction with accompanying drawing.
Embodiment:
See Fig. 1-5:1-spray gun, 101-rifle body, 102-enters Qi Kou, 103-high pressure air flue, 104-shower nozzle, 105-shower nozzle switching mechanism, 151-rifle pin, 152-piston, 153-spring, 154-sprays paint adjusting knob, 106-lacquer painting amplitude modulation mechanism, 161-amplitude modulation pin, 162-block, 163-amplitude modulation spring, 164-amplitude modulation knob, 107-sprays paint gas source inlet, 108-opening and closing gas source inlet, 2-high-pressure air source, 3-pipeline, 4-controlling organization, 5-is atomized opening and closing pipeline mechanism, 501-sprays paint two-way electromagnetic valve, 502-opening and closing two-way electromagnetic valve, 6-paints supply line mechanism, 601-main pipe, 602-three-way magnetic valve, 603-paints filling, 7-detergent line mechanism, 701-cleans two-way electromagnetic valve, 711-cleans two-way electromagnetic valve in local, 712-totally cleans two-way electromagnetic valve, 702-solvent or diluent is filled with.
Of the present invention full-automatic from rinsing paint spraying system, comprise spray gun 1, high-pressure air source 2, pipeline 3 and controlling organization 4, described controlling organization 4 is Programmable Logic Controller, control described paint spraying system to run, described spray gun quantity is 5, spray gun 1 is for preventing leakage of oil paint sprayer, and spray gun 1 is arranged in parallel, and described spray gun 1 is provided with the gas source inlet 107 that sprays paint, opening and closing gas source inlet 108 and enters to paint mouth 102; Described paint spraying system comprises atomization opening and closing pipeline mechanism 5, paint supply line mechanism 6 and detergent line mechanism 7; Spray paint gas source inlet 107 and the opening and closing gas source inlet 108 of every road spray gun is serially connected with spray paint two-way electromagnetic valve 501 and opening and closing two-way electromagnetic valve 502 respectively, and the gas source inlet 107 that sprays paint, opening and closing gas source inlet 108 be final to be communicated with high-pressure air source 2 thus to form and be atomized opening and closing pipeline mechanism 5; Paint supply line mechanism 6 comprises main pipe 601, three-way magnetic valve 602, paint filling 603 and high-pressure air source 2, the mouth 102 that enters to paint of every road spray gun is communicated with three-way magnetic valve 602 respectively by pipeline 3, three-way magnetic valve 602 is communicated with by pipeline 3 with main pipe 601 again respectively, and paint filling 603 is communicated with main pipe 601 after connecting with high-pressure air source 2; Detergent line mechanism 7 comprises cleaning two-way electromagnetic valve 701, solvent or diluent fills with 702 and high-pressure air source 2, described solvent or diluent fills with 702 and high-pressure air source 2 serial communication, the pipeline that 702 rears filled with by solvent or diluent is divided into two-way, one tunnel is communicated with the three-way magnetic valve 602 of paint supply line mechanism 6 respectively, another road and main pipe 601 and the pipeline connection painted between filling 603, two pipelines that 702 rears filled with by described solvent or diluent are respectively provided with cleaning two-way electromagnetic valve 701.
Described cleaning two-way electromagnetic valve 701 comprises local cleaning two-way electromagnetic valve 711 and overall cleaning two-way electromagnetic valve 712, towards the pipeline of three-way magnetic valve 602 is local cleaning two-way electromagnetic valve 711, towards the pipeline between main pipe 601 and paint filling 603 be totally clean two-way electromagnetic valve 712.
Describedly prevent leakage of oil paint sprayer 1 from comprising rifle body 101, enter to paint mouth 102, high pressure air flue 103 and shower nozzle 104, described rifle body 101 inside is provided with shower nozzle switching mechanism 105, entering to paint mouth 102 is arranged between shower nozzle 104 and rifle body 101, high pressure air flue 103 is arranged on rifle body 101 and enters to paint the top of mouth 102, high pressure air flue 103 is communicated with shower nozzle 104 inside, and high pressure air flue 103 inside is provided with lacquer painting amplitude modulation mechanism 106, the sidewall of described high pressure air flue 103 side is provided with the gas source inlet 107 that sprays paint, and the gas source inlet 107 that sprays paint is communicated with high pressure air flue 103 inside; The bottom of rifle body 101 rear end face is provided with opening and closing gas source inlet 108, and opening and closing gas source inlet 108 is communicated with shower nozzle switching mechanism 105 inside by the passage being arranged on the setting of rifle body 101 inside.
Described shower nozzle switching mechanism 105 comprises rifle pin 151, piston 152, spring 153 and the adjusting knob 154 that sprays paint, described rifle pin 151 one end withstands on the nozzle place of shower nozzle 104, the other end is pulled by piston 152 through piston 152, described spring 153 is positioned at piston 152 rear portion, and spring 153 withstands one end that rifle pin 151 is positioned at piston 152 place, the other end place of spring 153 arranges the adjusting knob 154 that sprays paint.
Described lacquer painting amplitude modulation mechanism 106 comprises amplitude modulation pin 161, block 162, amplitude modulation spring 163 and amplitude modulation knob 164, described amplitude modulation pin 161 one end withstands on shower nozzle 104 top, the other end arranges amplitude modulation knob 164, block 162 is arranged on inside amplitude modulation knob 164, and amplitude modulation pin 161 periphery between block 162 and amplitude modulation knob 164 arranges amplitude modulation spring 163.
Embodiment 2: identical does not repeat, unlike:
Described spray gun 1 quantity is 3,
The paint filling 603 of described paint supply line mechanism 6 and high-pressure air source 2 are two groups, are arranged in parallel after paint filling 603 and high-pressure air source 2 serial communication again.
The foregoing is only the schematic detailed description of the invention of the present invention; and be not used to limit scope of the present invention; the equivalent variations that any those skilled in the art makes under the prerequisite not departing from design of the present invention and principle and amendment, all should belong to the scope of protection of the invention.
Claims (7)
1. one kind is automatically rinsed paint spraying system certainly, comprise spray gun, high-pressure air source, pipeline and controlling organization, it is characterized in that: described spray gun quantity is at least two, spray gun is for preventing leakage of oil paint sprayer, and spray gun is arranged in parallel, described spray gun is provided with the gas source inlet that sprays paint, opening and closing gas source inlet and enters Qi Kou; Described paint spraying system comprises atomization opening and closing pipeline mechanism, paint supply line mechanism and detergent line mechanism; Spray paint gas source inlet and the opening and closing gas source inlet of every road spray gun is serially connected with spray paint two-way electromagnetic valve and opening and closing two-way electromagnetic valve respectively, and the gas source inlet that sprays paint, opening and closing gas source inlet be final to be communicated with high-pressure air source thus to form and be atomized opening and closing pipeline mechanism; Paint supply line mechanism comprises main pipe, three-way magnetic valve, paint filling and high-pressure air source, the mouth that enters to paint of every road spray gun is communicated with three-way magnetic valve respectively by pipeline, three-way magnetic valve passes through pipeline communication with main pipe again respectively, and paint filling is communicated with main pipe after connecting with high-pressure air source; Detergent line mechanism comprises cleaning two-way electromagnetic valve, solvent or diluent is filled with and high-pressure air source, described solvent or diluent is filled with and high-pressure air source serial communication, the pipeline that rear filled with by solvent or diluent is divided into two-way, one tunnel is communicated with the three-way magnetic valve of paint supply line mechanism respectively, another road and main pipe and paint the pipeline connection between filling with, two pipelines that rear filled with by described solvent or diluent are respectively provided with cleaning two-way electromagnetic valve.
2. according to claim 1 full-automatic from rinsing paint spraying system, it is characterized in that: described cleaning two-way electromagnetic valve comprises local cleaning two-way electromagnetic valve and totally cleans two-way electromagnetic valve, towards on the pipeline of three-way magnetic valve for local clean two-way electromagnetic valve, towards main pipe and paint fill with between pipeline on for totally to clean two-way electromagnetic valve.
3. according to claim 1 automatically oneself rinses paint spraying system, it is characterized in that: described controlling organization is Programmable Logic Controller, controls described paint spraying system and runs.
4. according to claim 1 full-automatic from rinsing paint spraying system, it is characterized in that: the paint of described paint supply line mechanism is filled with and high-pressure air source is two groups, paint is filled with and is arranged in parallel after high-pressure air source serial communication again.
5. according to claim 1 full-automatic from rinsing paint spraying system, it is characterized in that: described in prevent leakage of oil paint sprayer, comprise rifle body, enter Qi Kou, high pressure air flue and shower nozzle, described rifle body inside is provided with shower nozzle switching mechanism, entering Qi Kou is arranged between shower nozzle and rifle body, high pressure air flue is arranged on rifle body and enters to paint the top of mouth, high pressure air flue is communicated with shower nozzle inside, and high pressure air flue inside is provided with lacquer painting amplitude modulation mechanism, it is characterized in that: the sidewall of described high pressure air flue side is provided with the gas source inlet that sprays paint, and the gas source inlet that sprays paint is communicated with high pressure air flue inside, the bottom of rifle body rear end face is provided with opening and closing gas source inlet, and opening and closing gas source inlet is communicated with shower nozzle switching mechanism inside by the passage being arranged on the setting of rifle body inside.
6. according to claim 5 full-automatic from rinsing paint spraying system, it is characterized in that: described shower nozzle switching mechanism comprises rifle pin, piston, spring and the adjusting knob that sprays paint, described rifle pin one end withstands on the nozzle place of shower nozzle, the other end is pulled by piston through piston, described spring is positioned at piston rear portion, and spring withstands one end that rifle pin is positioned at piston place, the other end place of spring arranges the adjusting knob that sprays paint.
7. according to claim 5 full-automatic from rinsing paint spraying system, it is characterized in that: described lacquer painting amplitude modulation mechanism comprises amplitude modulation pin, block, amplitude modulation spring and amplitude modulation knob, described amplitude modulation pin one end withstands on shower nozzle top, the other end arranges amplitude modulation knob, block is arranged on inside amplitude modulation knob, and the amplitude modulation pin periphery between block and amplitude modulation knob arranges amplitude modulation spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410688964.XA CN104607331B (en) | 2014-11-26 | 2014-11-26 | Full-automatic flushing and paint spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410688964.XA CN104607331B (en) | 2014-11-26 | 2014-11-26 | Full-automatic flushing and paint spraying system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104607331A true CN104607331A (en) | 2015-05-13 |
| CN104607331B CN104607331B (en) | 2017-01-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410688964.XA Active CN104607331B (en) | 2014-11-26 | 2014-11-26 | Full-automatic flushing and paint spraying system |
Country Status (1)
| Country | Link |
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| CN (1) | CN104607331B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107617527A (en) * | 2017-11-06 | 2018-01-23 | 河海大学常州校区 | A kind of guard rail paint spraying system |
| CN109332046A (en) * | 2018-10-16 | 2019-02-15 | 烟台鲁宝钢管有限责任公司 | A kind of steel pipe automatic colouring rolling ring painting colour band device |
| CN109939867A (en) * | 2019-03-29 | 2019-06-28 | 上海银田机电工程有限公司 | A kind of spray robot of the automatic cleaning dope pipeline of band and spray head |
| CN110090756A (en) * | 2019-05-28 | 2019-08-06 | 航天建筑设计研究院有限公司 | A kind of hanging revolving radio beacon automatic painting system |
| CN110325287A (en) * | 2016-12-07 | 2019-10-11 | 像素酷跑有限公司 | A kind of device for print image on the ground |
| CN110090756B (en) * | 2019-05-28 | 2024-06-11 | 航天建筑设计研究院有限公司 | Automatic paint spraying system for suspended rotary navigation mark |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110325287A (en) * | 2016-12-07 | 2019-10-11 | 像素酷跑有限公司 | A kind of device for print image on the ground |
| CN107617527A (en) * | 2017-11-06 | 2018-01-23 | 河海大学常州校区 | A kind of guard rail paint spraying system |
| CN109332046A (en) * | 2018-10-16 | 2019-02-15 | 烟台鲁宝钢管有限责任公司 | A kind of steel pipe automatic colouring rolling ring painting colour band device |
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| CN110090756B (en) * | 2019-05-28 | 2024-06-11 | 航天建筑设计研究院有限公司 | Automatic paint spraying system for suspended rotary navigation mark |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104607331B (en) | 2017-01-25 |
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