CN106702632B - Single-color spray dyeing equipment and control system thereof - Google Patents
Single-color spray dyeing equipment and control system thereof Download PDFInfo
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- CN106702632B CN106702632B CN201710096899.5A CN201710096899A CN106702632B CN 106702632 B CN106702632 B CN 106702632B CN 201710096899 A CN201710096899 A CN 201710096899A CN 106702632 B CN106702632 B CN 106702632B
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- valve body
- air
- firing pin
- control system
- spray
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to the technical field of textile machinery, in particular to single-color spray dyeing equipment and a control system thereof, wherein the single-color spray dyeing equipment comprises a plurality of spray valves, a mounting plate for mounting the spray valves, a servo motor, a screw nut, an air supply pipe and a feed pipe, a lifting block is connected above a firing pin, and the servo motor is connected with the lifting block through a screw rod and a screw rod; the feeding pipe is communicated with the feeding channel, and the air supply pipe is communicated with the atomizing air channel.
Description
Technical Field
The invention relates to the technical field of textile machinery, in particular to single-color spray dyeing equipment and a control system thereof.
Background
In the next half of 2016, the development environment facing the printing industry is still optimistic, and multiple factors such as increased environmental pressure, increased labor cost, increased enterprise competition, and slowed market demand are driving the printing enterprise to accelerate the transformation and upgrading. Under the large background, the printing and dyeing enterprises develop new energy-saving and emission-reducing technologies through research, adopt new digital, automatic and intelligent equipment to produce new products with different and high added values, implement new modes of management and innovation production, and develop towards more environmental protection, high efficiency and sustainable directions.
The existing dyeing equipment mostly uses the mode of pressure jet dye to dye cloth, and the technology has the defects that (1) the dye is wasted in a large amount, and the dyeing cost is increased; (2) The dye spray-dyeing is excessive, so that the time required for fixation is long, and the waste of space and energy sources is caused; (3) In the rinsing process, the water consumption is excessive, so that serious water pollution is caused; (4) the double-sided printing and dyeing of the cloth cannot be realized; (5) The level of automation is relatively low and the labor required is relatively high.
In order to solve the problems and increase the market competitiveness, we propose an atomization spray dyeing process, and in order to meet the process, an apparatus capable of realizing monochromatic atomization spray dyeing is urgently needed.
Disclosure of Invention
In order to solve the problem of lack of single-color spray dyeing equipment in the prior art, the invention provides single-color spray dyeing equipment and a control system thereof.
The technical scheme adopted for solving the technical problems is as follows:
a single-color spray dyeing device comprises a plurality of spray valves, a mounting plate for mounting the spray valves, a servo motor, a screw nut, an air supply pipe and a feed pipe;
the spraying valve comprises a valve body, a nozzle is arranged below the valve body, a nozzle outlet is arranged at the bottom of the nozzle, a firing pin cavity is arranged in the valve body, a firing pin which moves up and down and is used for opening and closing the nozzle outlet is arranged in the firing pin cavity, a feeding channel for inputting dye is arranged in the valve body, the feeding channel is communicated with the nozzle outlet, an atomizing gas channel is arranged in the valve body, a spray head is arranged outside the nozzle, a spray head outlet communicated with the atomizing gas is arranged on the spray head, and the spray head outlet is arranged below the nozzle outlet;
a lifting block is connected above the firing pin, and the servo motor is connected with the lifting block through a lead screw rod;
the feeding pipe is communicated with the feeding channel, and the air feeding pipe is communicated with the atomizing air channel.
Further, the atomizer channel in be equipped with the even gas piece, even gas piece on be equipped with a plurality of even gas holes, even gas hole along even gas piece circumference equipartition.
Furthermore, a guide block for guiding the firing pin is fixed in the valve body, a guide hole is formed in the guide block, and the firing pin is in clearance fit with the guide hole.
Further, shower nozzle and valve body threaded connection, shower nozzle and valve body between be equipped with first sealing washer and the second sealing washer that is used for sealed atomizing gas passageway, firing pin and valve body between be equipped with the third sealing washer that is used for separation atomizing gas passageway and feed channel.
Further, the single-color spray dyeing equipment also comprises a supporting beam, the mounting plate and the servo motor are fixed on the supporting beam, the two sides of the supporting beam are symmetrically provided with adjusting plates, the supporting beam is fixedly connected with the adjusting plates, the outer sides of the adjusting plates are provided with mounting seats, and the adjusting plates are fixed on the mounting seats through adjusting bolts.
Further, the lifting block is provided with a plurality of guide sleeves, the screw rod is sleeved with a supporting seat in threaded connection with the screw rod, and the supporting seat is provided with a guide rod in clearance fit with the guide sleeves.
The control system of the single-color spray dyeing equipment comprises air supply equipment, the feeding equipment and a PLC control system, wherein the air supply equipment is connected with an air supply pipe through an atomization air pipe, a pressure regulating valve is arranged on the atomization air pipe, the feeding equipment is connected with a feeding pipe through a feeding pipe, an electromagnetic valve is arranged on the feeding pipe, the pressure regulating valve and the electromagnetic valve are connected with the PLC control system, a servo motor is connected with the PLC control system, and the PLC control system is also connected with a liquid crystal display control end.
The beneficial effects are that:
(1) The pigment spraying amount, the atomization effect, the spraying width and other factors of the single-color spray dyeing equipment are all highly consistent, so that the effects of saving dye, shortening fixation time and space, reducing rinsing water consumption and further reducing water resource pollution are realized;
(2) The invention uses the same air supply pipeline to control the atomization air pressure, thereby ensuring the consistency of atomization effect;
(3) The invention uses the same feeding pipeline to control the dye pressure, thus ensuring the consistency of feeding speed;
(4) The servo motor is used for driving the lifting block to control the opening of the valve, so that the consistency of the opening degree of the valve can be ensured, and the consistency of the dye output is further ensured;
(5) According to the invention, by means of a PLC control system, the atomization air pressure and the dye hydraulic pressure are regulated by using the electromagnetic valve and the pressure regulating valve, and the closing and starting degree of the electromagnetic valve and the pressure regulating valve is regulated by using the servo system, so that the spray dyeing effect can be regulated on the premise of ensuring consistency;
(6) The invention integrates the control of spray dyeing on the control end of the liquid crystal display, enhances the degree of automation of spray dyeing, reduces labor cost and increases market competitiveness.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic view of the structure of a single color spray dyeing apparatus of the present invention;
FIG. 2 is a schematic illustration of the construction of a spray valve of the present invention;
FIG. 3 is a schematic view of the structure of the nozzle of the present invention;
fig. 4 is a schematic diagram of the control system of the present invention.
The device comprises a servo motor 1, a supporting seat 2, a supporting beam 3, a supporting beam 4, an adjusting plate 5, a mounting seat 6, a lifting block 7, an air supply pipe 8, a feeding pipe 9, a spraying valve 91, a valve body 92, a nozzle 93, a firing pin 94, a feeding channel 95, an atomization air channel 96, a spray head 97, an air homogenizing block 98, a guide block 99, a first sealing ring 910, a second sealing ring 911, a third sealing ring 10, a mounting plate 11, a first locking nut 12, an adjusting bolt 13, a second locking nut 14, a guide rod 15, a screw rod 100, an air supply device 101, a feeding device 102, a PLC control system 103, a pressure regulating valve 104, a solenoid valve 105 and a liquid crystal display control end.
Detailed Description
1-3, a single-color spray dyeing device comprises a plurality of spray valves 9, a mounting plate 10 for mounting the spray valves 9, a servo motor 1, a screw nut, an air supply pipe 7 and a feed pipe 8;
the spraying valve 9 comprises a valve body 91, a nozzle 92 is arranged below the valve body 91, a nozzle outlet is arranged at the bottom of the nozzle 92, a firing pin cavity is arranged in the valve body 91, a firing pin 93 which moves up and down to open and close the nozzle outlet is arranged in the firing pin cavity, a feeding channel 94 for inputting dye is arranged in the valve body 91, the feeding channel 94 is communicated with the nozzle outlet, an atomizing gas channel 95 is arranged in the valve body 91, a spray head 96 is arranged outside the nozzle 92, a spray head outlet communicated with atomizing gas is arranged on the spray head 96, and the spray head outlet is arranged below the nozzle 92 outlet;
a lifting block 6 is connected above the firing pin 93, specifically, the firing pin 93 is fixedly connected with the lifting block 6 through a second lock nut 13, and the servo motor 1 is connected with the lifting block 6 through a lead screw rod 15;
the feed pipe 8 communicates with the feed passage 94, and the air feed pipe 7 communicates with the atomizing air passage 95.
The atomizer channel 95 is provided with a gas homogenizing block 97, and the gas homogenizing block 97 is provided with a plurality of gas homogenizing holes which are uniformly distributed along the circumference of the gas homogenizing block 97.
A guide block 98 for guiding the firing pin 93 is fixed in the valve body 91, a guide hole is arranged on the guide block 98, and the firing pin 93 is in clearance fit with the guide hole.
The spray head 96 is in threaded connection with the valve body 91, a first sealing ring 99 and a second sealing ring 910 for sealing the atomizing gas channel 95 are arranged between the spray head 96 and the valve body 91, and a third sealing ring 911 for blocking the atomizing gas channel 95 and the feeding channel 94 is arranged between the firing pin 93 and the valve body 91.
The single-color spray dyeing equipment further comprises a supporting beam 3, a mounting plate 10 and a servo motor 1 are fixed on the supporting beam 3, adjusting plates 4 are symmetrically arranged on two sides of the supporting beam 3, the supporting beam 3 is fixedly connected with the adjusting plates 4 through first locking nuts 11, the supporting beam 3 is fixedly connected with the adjusting plates 4, mounting seats 5 are arranged on the outer sides of the adjusting plates 4, the adjusting plates 4 are fixed on the mounting seats 5 through adjusting bolts 12, and the adjusting bolts 12 can slide up and down, so that the height of the spray valve 9 can be adjusted.
The lifting block 6 is provided with a plurality of guide sleeves, the screw rod 15 is sleeved with a supporting seat 2 in threaded connection with the screw rod, and the supporting seat 2 is provided with a guide rod 14 in clearance fit with the guide sleeves.
Referring to fig. 4, a control system of the single-color spray dyeing apparatus as described above includes an air supply apparatus 100, a feeding apparatus 101 and a PLC control system 102, wherein the air supply apparatus 100 is connected with an air supply pipe 7 through an atomization air pipe, a pressure regulating valve 103 is disposed on the atomization air pipe, the feeding apparatus 101 is connected with a feeding pipe 8 through a feeding pipe, a solenoid valve 104 is disposed on the feeding pipe, the pressure regulating valve 103 and the solenoid valve 104 are connected with the PLC control system 102, the servo motor 1 is connected with the PLC control system 102, and the PLC control system 102 is also connected with a liquid crystal display control end 105.
The single-color spray-dyeing equipment is arranged on a spray-dyeing frame, and the spray angle and the height of a spray valve 9 are adjusted through an adjusting plate 4; at the start of spray dyeing, through the arrangement of the liquid crystal display control end 105, the air supply device 100 supplies compressed air to the air supply pipe 7, and the air flow is used for atomization of the dye; the feeding device 101 then supplies the dye under pressure to the feed pipe 8; finally, the servo motor 1 is controlled to drive the screw rod 15, the lifting block 6 is lifted, the spraying valve 9 is opened, and the spray dyeing effect is realized.
It should be understood that the above-described specific embodiments are only for explaining the present invention and are not intended to limit the present invention. Obvious variations or modifications which extend from the spirit of the present invention are within the scope of the present invention.
Claims (2)
1. The single-color spray dyeing equipment is characterized by comprising a plurality of spray valves (9), a mounting plate (10) for mounting the spray valves (9), a servo motor (1), a screw nut, an air supply pipe (7) and a feed pipe (8);
the spraying valve (9) comprises a valve body (91), a nozzle (92) is arranged below the valve body (91), a nozzle outlet is formed in the bottom of the nozzle (92), a firing pin cavity is formed in the valve body (91), a firing pin (93) which moves up and down and is used for opening and closing the nozzle outlet is arranged in the firing pin cavity, a feeding channel (94) for inputting dye is formed in the valve body (91), the feeding channel (94) is communicated with the nozzle outlet, an atomizing gas channel (95) is formed in the valve body (91), a spray head (96) is arranged outside the nozzle (92), a spray head outlet communicated with the atomizing gas is formed in the spray head (96), and the spray head outlet is arranged below the nozzle (92) outlet;
a lifting block (6) is connected above the firing pin (93), and the servo motor (1) is connected with the lifting block (6) through a lead screw (15);
the feeding pipe (8) is communicated with the feeding channel (94), and the air supply pipe (7) is communicated with the atomizing gas channel (95);
the atomizing air channel (95) is provided with an air homogenizing block (97), the air homogenizing block (97) is provided with a plurality of air homogenizing holes, and the air homogenizing holes are uniformly distributed along the circumferential direction of the air homogenizing block (97);
a guide block (98) for guiding the firing pin (93) is fixed in the valve body (91), a guide hole is formed in the guide block (98), and the firing pin (93) is in clearance fit with the guide hole;
the spray head (96) is in threaded connection with the valve body (91), a first sealing ring (99) and a second sealing ring (910) for sealing the atomizing gas channel (95) are arranged between the spray head (96) and the valve body (91), and a third sealing ring (911) for blocking the atomizing gas channel (95) and the feeding channel (94) is arranged between the firing pin (93) and the valve body (91);
the single-color spray dyeing equipment also comprises a supporting beam (3), wherein the mounting plate (10) and the servo motor (1) are fixed on the supporting beam (3), the two sides of the supporting beam (3) are symmetrically provided with adjusting plates (4), the supporting beam (3) is fixedly connected with the adjusting plates (4), the outer sides of the adjusting plates (4) are provided with mounting seats (5), and the adjusting plates (4) are fixed on the mounting seats (5) through adjusting bolts (12);
the lifting block (6) is provided with a plurality of guide sleeves, the lead screw (15) is sleeved with a supporting seat (2) in threaded connection with the lead screw, and the supporting seat (2) is provided with a guide rod (14) in clearance fit with the guide sleeves.
2. A control system for a single color spray dyeing apparatus according to claim 1, characterized in that: including air feed equipment (100), feed equipment (101) and PLC control system (102), air feed equipment (100) are connected with blast pipe (7) through atomizing gas pipeline, are equipped with air-vent valve (103) on the atomizing gas pipeline, feed equipment (101) are connected through feed pipeline and conveying pipe (8), are equipped with solenoid valve (104) on the feed pipeline, air-vent valve (103) and solenoid valve (104) all are connected with PLC control system (102), servo motor (1) and PLC control system (102) connect, PLC control system (102) still be connected with liquid crystal display control end (105).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710096899.5A CN106702632B (en) | 2017-02-22 | 2017-02-22 | Single-color spray dyeing equipment and control system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710096899.5A CN106702632B (en) | 2017-02-22 | 2017-02-22 | Single-color spray dyeing equipment and control system thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106702632A CN106702632A (en) | 2017-05-24 |
| CN106702632B true CN106702632B (en) | 2023-08-11 |
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ID=58911923
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710096899.5A Active CN106702632B (en) | 2017-02-22 | 2017-02-22 | Single-color spray dyeing equipment and control system thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106702632B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020112054A2 (en) * | 2018-10-01 | 2020-06-04 | YILDIZ ARIFOGLU, Habibe | A dyeing machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03185170A (en) * | 1989-12-14 | 1991-08-13 | Suminoe Textile Co Ltd | Method for dyeing fabric |
| CN2635217Y (en) * | 2003-07-15 | 2004-08-25 | 江苏博际喷雾系统有限公司 | Regulatable air water atomization spray nozzle |
| CN201361598Y (en) * | 2008-11-07 | 2009-12-16 | 清华大学 | Dripping-free air auxiliary atomizing nozzle |
| CN101695688A (en) * | 2009-09-30 | 2010-04-21 | 无锡威孚力达催化净化器有限责任公司 | Liquid swirl nozzle |
| CN205659813U (en) * | 2016-03-23 | 2016-10-26 | 常州高凯精密机械有限公司 | Valve is spouted to precision |
-
2017
- 2017-02-22 CN CN201710096899.5A patent/CN106702632B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03185170A (en) * | 1989-12-14 | 1991-08-13 | Suminoe Textile Co Ltd | Method for dyeing fabric |
| CN2635217Y (en) * | 2003-07-15 | 2004-08-25 | 江苏博际喷雾系统有限公司 | Regulatable air water atomization spray nozzle |
| CN201361598Y (en) * | 2008-11-07 | 2009-12-16 | 清华大学 | Dripping-free air auxiliary atomizing nozzle |
| CN101695688A (en) * | 2009-09-30 | 2010-04-21 | 无锡威孚力达催化净化器有限责任公司 | Liquid swirl nozzle |
| CN205659813U (en) * | 2016-03-23 | 2016-10-26 | 常州高凯精密机械有限公司 | Valve is spouted to precision |
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| Publication number | Publication date |
|---|---|
| CN106702632A (en) | 2017-05-24 |
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Address after: Room 1201-1210, South Building, Huiyan building, Changzhou science and Education City, No.18, middle Changwu Road, Wujin District, Changzhou City, Jiangsu Province, 213164 Applicant after: Changzhou Gaokai Precision Technology Co.,Ltd. Address before: 213164 South Building of Huiyan Building, Changzhou Science and Education City, Jiangsu Province 1201 Applicant before: CHANGZHOU GAO KAI PRECISION MACHINERY Co.,Ltd. Address after: Room 1201-1210, South Building, Huiyan building, Changzhou science and Education City, No.18, middle Changwu Road, Wujin District, Changzhou City, Jiangsu Province, 213164 Applicant after: Jiangsu GaoKai precision fluid technology Co.,Ltd. Address before: Room 1201-1210, South Building, Huiyan building, Changzhou science and Education City, No.18, middle Changwu Road, Wujin District, Changzhou City, Jiangsu Province, 213164 Applicant before: Changzhou Gaokai Precision Technology Co.,Ltd. |
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