CN106697970A - Automatic disassembling method and device for anode carbon blocks - Google Patents
Automatic disassembling method and device for anode carbon blocks Download PDFInfo
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- CN106697970A CN106697970A CN201510769721.3A CN201510769721A CN106697970A CN 106697970 A CN106697970 A CN 106697970A CN 201510769721 A CN201510769721 A CN 201510769721A CN 106697970 A CN106697970 A CN 106697970A
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Abstract
The invention discloses an automatic disassembling method and device for anode carbon blocks. According to the method and device, a heavy-punch-type pawl and a stepped hydraulic cylinder are matched, a group of multiple carbon blocks with the weight of each single carbon block reaching about one ton on a carbon block receiving machine frame are pushed into an L-shaped shifting fork at one end of a carbon block receiving machine in a one-to-one mode, and the carbon blocks are orderly laid down to be in a horizontal state from a vertical state in a one-to-one mode by overturning the L-shaped shifting fork; and then the carbon blocks are pushed away from the L-shaped shifting fork through a block pushing machine, and thus the purpose of automatically disassembling the anode carbon blocks is achieved. According to the automatic disassembling method and device, the structure is simple, the failure rate is quite low during operation, and reliability is high.
Description
Technical field
The present invention relates to a kind of automatic system of solutions method and device of anode block, belong to Aluminum Electrolysis Production carbon block and organize into groups technical field automatically.
Background technology
Can be worn off in electrolytic process in electrolytic aluminium production process Anodic carbon block, therefore Large Electrolytic Aluminium factory is required for carrying out corresponding anode block production.Anode block needs to carry out roast to carbon block in process of production, and the carbon block after roast carries out operation of coming out of the stove with special overhead traveling crane in the way of one group of each handling.Every seven pieces of the carbon block come out of the stove is one group, and carbon block puts into the arrangement of vertical direction a positive and a negative, and the purpose of the system of solutions is exactly that the carbon block in groups of vertical display status was fallen one by one, and face-up horizontal positioned is on a conveyor, to carry out next process.
The weight of each anode block is one ton or so, is very laborious such as only by common crane gear and hand fit the completion system of solutions, and system of solutions efficiency is also very low, it is therefore desirable to which a kind of automatic system of solutions method and apparatus of anode block complete the system of solutions.
The content of the invention
It is an object of the present invention to provide a kind of easy to use, time saving and energy saving, system of solutions efficiency high automatic system of solutions method and device of anode block of operation, to overcome the deficiencies in the prior art.
The technical proposal of the invention is realized in this way：
A kind of automatic system of solutions method of anode block of the invention is, the cooperation that the method passes through Weight type ratchet and step type hydraulic cylinder, the L-type fork that single carbon block weight in carbon block rack is located at carbon block receiver one end up to 1 ton or so of many carbon block group block-by-blocks push-in will be placed on, carbon block was fallen into by horizontality by the upset of L-type fork in order from vertical state one by one, carbon block is pushed away into L-type fork by block-pushing machine again, so as to realize the purpose of the automatic system of solutions of anode block.
In preceding method, the carbon block rack is provided with one group of Weight type ratchet, Weight type ratchet is in erectility in original state pawl head, when carbon block is seated on pawl head, weight counterweight due to carbon block gravity more than Weight type ratchet, the pawl head of Weight type ratchet is set to be in horizontality, carbon block can be slided on Weight type ratchet.
In preceding method, one group of Weight type ratchet links with the piston rod of step type hydraulic cylinder；The piston rod of step-by-step movement hydraulic cylinder is in retracted mode during original state, and when needing to promote carbon block to shift to L-type fork, the piston rod of step type hydraulic cylinder stretches out, and drives one group of Weight type ratchet to move forward simultaneously；When the piston rod of step type hydraulic cylinder bounces back, one group of Weight type ratchet is driven to be moved rearwards by simultaneously；When one group of Weight type ratchet is in sliding process, part Weight type ratchet restPoses automatically after losing carbon block pressure, and pawl head is in erectility.
In preceding method, the stroke of the piston rod of the step type hydraulic cylinder determines according to single carbon block thickness, and stroke is slightly larger than single carbon block thickness.
In preceding method, by upset Driven by Hydraulic Cylinder, the original state of L-type fork is that the galianconism of L-type fork is in horizontality to the L-type fork, to receive the carbon block from carbon block rack.
In preceding method, the automatic system of solutions process is as follows：Step-by-step movement hydraulic cylinder is in retracted state during original state, and the pawl head of one group of Weight type ratchet in carbon block reception device frame is completely in erectility, and the L-type fork galianconism of carbon block reception device frame one end is in horizontality；When one group of anode block after Special hoist handlebar roast is placed in the frame of carbon block reception device, should avoid being close to the Weight type ratchet of step type hydraulic cylinder one end at least one, the pawl head of at least one Weight type ratchet is set to be in standing state, after special overhead traveling crane leaves, start step type hydraulic cylinder, entering formula hydraulic cylinder drives one group of Weight type ratchet to move forward simultaneously, and promotes carbon block group to move forward by upright pawl head until first piece of carbon block vertical plane is contacted with L-type fork.Afterwards turning over hydraulic cylinder startup drives L-type fork to downwardly turn over 90 degree, makes carbon block be horizontality from vertical state upset, and level then is put into carbon block by block-pushing machine pushes away L-type fork into next station；Equipment all resets afterwards, repeats said process until by one group of carbon block whole next station of feeding, completing the system of solutions of carbon block group.
The automatic de-assembly of of the invention a kind of anode block for constituting according to the method described above is set to, and the device includes carbon block reception device；Carbon block reception device is provided with one group of Weight type ratchet, and one group of Weight type ratchet is slidably connected with carbon block reception device, and one group of Weight type ratchet is hinged with the piston rod of step type hydraulic cylinder, and cylinder body and the carbon block reception device of step type hydraulic cylinder are hinged；L-type fork is connected with carbon block reception device.
When above-mentioned L-type fork is connected with carbon block reception device, the flex point of L-type fork is rotated with carbon block reception device and is connected, and the inverted hydraulic cylinder of L-type fork is connected with the frame of carbon block reception device, and L-type fork side is provided with block-pushing machine.
By adopting the above-described technical solution, the present invention by every seven pieces of carbon blocks press vertical direction a positive and a negative arrangement anode block marshalling, break automatically and one by one face-up horizontal positioned on a conveyor, to carry out next process.The present invention by automatic system of solutions device, break automatically and one by one face-up horizontal positioned on a conveyor, to carry out next process.Compared with traditional system of solutions method, the present invention substantially increases the system of solutions efficiency of anode block, and realizes the full automation of whole system of solutions process.So, the present invention compared with prior art, the present invention not only have the advantages that it is easy to use, operate time saving and energy saving, system of solutions efficiency high, but also have the advantages that simple structure, easily implementation, fault rate is low, functional reliability is high.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Schematic diagram when Fig. 2 is L-type fork upset carbon block；
Fig. 3 is to start the schematic diagram before second circulation after device resets.
Mark in figure for：1- carbon blocks, 2- carbon blocks reception device, 3- step type hydraulics cylinder, 4- Weight types ratchet, 5-L types fork, 6- upsets hydraulic cylinder, the special overhead traveling cranes of 7-.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples, but not as any limitation of the invention.
A kind of automatic system of solutions method of anode block of the invention, as Figure 1-3：The cooperation that the method passes through Weight type ratchet and step type hydraulic cylinder, the L-type fork that single carbon block weight in carbon block rack is located at carbon block receiver one end up to 1 ton or so of many carbon block group block-by-blocks push-in will be placed on, carbon block was fallen into by horizontality by the upset of L-type fork in order from vertical state one by one, carbon block is pushed away into L-type fork by block-pushing machine again, so as to realize the purpose of the automatic system of solutions of anode block.Carbon block rack is provided with one group of Weight type ratchet, Weight type ratchet is in erectility in original state pawl head, when carbon block is seated on pawl head, weight counterweight due to carbon block gravity more than Weight type ratchet, the pawl head of Weight type ratchet is set to be in horizontality, carbon block can be slided on Weight type ratchet.One group of Weight type ratchet links with the piston rod of step type hydraulic cylinder；The piston rod of step-by-step movement hydraulic cylinder is in retracted mode during original state, and when needing to promote carbon block to shift to L-type fork, the piston rod of step type hydraulic cylinder stretches out, and drives one group of Weight type ratchet to move forward simultaneously；When the piston rod of step type hydraulic cylinder bounces back, one group of Weight type ratchet is driven to be moved rearwards by simultaneously；When one group of Weight type ratchet is in sliding process, part Weight type ratchet restPoses automatically after losing carbon block pressure, and pawl head is in erectility.The stroke of the piston rod of step type hydraulic cylinder determines that stroke is slightly larger than single carbon block thickness according to single carbon block thickness.By upset Driven by Hydraulic Cylinder, the original state of L-type fork is that the galianconism of L-type fork is in horizontality to L-type fork, to receive the carbon block from carbon block rack.Automatic system of solutions process is as follows：Step-by-step movement hydraulic cylinder is in retracted state during original state, and the pawl head of one group of Weight type ratchet in carbon block reception device frame is completely in erectility, and the L-type fork galianconism of carbon block reception device frame one end is in horizontality；When one group of anode block after Special hoist handlebar roast is placed in the frame of carbon block reception device, should avoid being close to the Weight type ratchet of step type hydraulic cylinder one end at least one, the pawl head of at least one Weight type ratchet is set to be in standing state, after special overhead traveling crane leaves, start step type hydraulic cylinder, entering formula hydraulic cylinder drives one group of Weight type ratchet to move forward simultaneously, and promotes carbon block group to move forward by upright pawl head until first piece of carbon block vertical plane is contacted with L-type fork.Afterwards turning over hydraulic cylinder startup drives L-type fork to downwardly turn over 90 degree, makes carbon block be horizontality from vertical state upset, and level then is put into carbon block by block-pushing machine pushes away L-type fork into next station；Equipment all resets afterwards, repeats said process until by one group of carbon block whole next station of feeding, completing the system of solutions of carbon block group.
The automatic system of solutions device of of the invention a kind of anode block for constituting according to the method described above, as Figure 1-3：The device includes carbon block reception device 2；Carbon block reception device 2 is provided with one group of Weight type ratchet 4, and one group of Weight type ratchet 4 is slidably connected with carbon block reception device 2, and one group of Weight type ratchet 4 is hinged with the piston rod of step type hydraulic cylinder 3, and cylinder body and the carbon block reception device 2 of step type hydraulic cylinder 3 are hinged；The one end of carbon block reception device 2 is provided with L-type fork 5, and the flex point of L-type fork 5 is rotated with carbon block reception device 2 and is connected, and the inverted hydraulic cylinder 6 of L-type fork 5 is connected with the frame of carbon block reception device, and the side of L-type fork 5 is provided with block-pushing machine.
Embodiment
Operationally, as shown in figure 1, first, the anode block after roast is pressed one group of each handling by special overhead traveling crane 7, every seven pieces of carbon blocks are one group to this example, put into the mode of vertical direction a positive and a negative arrangement by the frame of carbon block group handling to carbon block reception device 2.At this moment stepping pushing block hydraulic cylinder 3 is in retracted mode.Weight type ratchet 4, in addition to first is head-up in pushing block state, other ratchets are in horizontality under the effect of carbon block weight.The galianconism of L-type fork 5 is in the state that level receives carbon block；Anode block group is in place, and after special overhead traveling crane 7 leaves, stepping pushing block hydraulic cylinder 3 stretches out, in first ratchet（Near stepping pushing block hydraulic cylinder is first）Promotion under, carbon block group is forward（Direction as shown by the arrows in Figure 2）It is mobile, until first piece of carbon block vertical plane is contacted with L-type fork.Afterwards, upset hydraulic cylinder 6 starts, as shown in Fig. 2 driving L-type fork to downwardly turn over 90 degree, carbon block is overturn as horizontal side puts state from vertical state, and the carbon block that horizontal side is put is in horizontal block-pushing machine（Do not represented in figure）In the presence of push away L-type fork, to next station.At this moment, L-type fork return in the presence of hydraulic cylinder is overturn.Meanwhile, stepping pushing block hydraulic cylinder is retracted a step-length, and second ratchet leave bottom of the carbon block, in the presence of weight pawl head upwards into pushing block state, as shown in Figure 3.Afterwards, stepping pushing block hydraulic cylinder is forward extended out again, and under second promotion of ratchet, six pieces of carbon blocks are moved forward, and are started second and are circulated.So carry out seven completions, one group of system of solutions process of anode block.
The present invention is cleverly combined step type hydraulic cylinder, Weight type ratchet, L-type fork using simple mode, is realized single carbon block weight up to carbon block group more than 1 ton, falls into the purpose of horizontality in order from vertical state one by one.Due to simple structure, fault rate is behaved low very reliable.Also it is easily achieved automation simultaneously。
Claims (8)
1. a kind of automatic system of solutions method of anode block, it is characterised in that：The cooperation that the method passes through Weight type ratchet and step type hydraulic cylinder, the L-type fork that single carbon block weight in carbon block rack is located at carbon block receiver one end up to 1 ton or so of many carbon block group block-by-blocks push-in will be placed on, carbon block was fallen into by horizontality by the upset of L-type fork in order from vertical state one by one, carbon block is pushed away into L-type fork by block-pushing machine again, so as to realize the purpose of the automatic system of solutions of anode block.
2. the automatic system of solutions method of anode block according to claim 1, it is characterised in that：The carbon block rack is provided with one group of Weight type ratchet, Weight type ratchet is in erectility in original state pawl head, when carbon block is seated on pawl head, weight counterweight due to carbon block gravity more than Weight type ratchet, the pawl head of Weight type ratchet is set to be in horizontality, carbon block can be slided on Weight type ratchet.
3. the automatic system of solutions method of anode block according to claim 1, it is characterised in that：One group of Weight type ratchet links with the piston rod of step type hydraulic cylinder；The piston rod of step-by-step movement hydraulic cylinder is in retracted mode during original state, and when needing to promote carbon block to shift to L-type fork, the piston rod of step type hydraulic cylinder stretches out, and drives one group of Weight type ratchet to move forward simultaneously；When the piston rod of step type hydraulic cylinder bounces back, one group of Weight type ratchet is driven to be moved rearwards by simultaneously；When one group of Weight type ratchet is in sliding process, part Weight type ratchet restPoses automatically after losing carbon block pressure, and pawl head is in erectility.
4. the automatic system of solutions method of anode block according to claim 1, it is characterised in that：The stroke of the piston rod of the step type hydraulic cylinder determines that stroke is slightly larger than single carbon block thickness according to single carbon block thickness.
5. the automatic system of solutions method of anode block according to claim 1, it is characterised in that：By upset Driven by Hydraulic Cylinder, the original state of L-type fork is that the galianconism of L-type fork is in horizontality to the L-type fork, to receive the carbon block from carbon block rack.
6. the automatic system of solutions method of anode block according to claim 1, it is characterised in that：The automatic system of solutions process is as follows：Step-by-step movement hydraulic cylinder is in retracted state during original state, and the pawl head of one group of Weight type ratchet in carbon block reception device frame is completely in erectility, and the L-type fork galianconism of carbon block reception device frame one end is in horizontality；When one group of anode block after Special hoist handlebar roast is placed in the frame of carbon block reception device, should avoid being close to the Weight type ratchet of step type hydraulic cylinder one end at least one, the pawl head of at least one Weight type ratchet is set to be in standing state, after special overhead traveling crane leaves, start step type hydraulic cylinder, entering formula hydraulic cylinder drives one group of Weight type ratchet to move forward simultaneously, and promotes carbon block group to move forward by upright pawl head until first piece of carbon block vertical plane is contacted with L-type fork
Afterwards turning over hydraulic cylinder startup drives L-type fork to downwardly turn over 90 degree, makes carbon block be horizontality from vertical state upset, and level then is put into carbon block by block-pushing machine pushes away L-type fork into next station；Equipment all resets afterwards, repeats said process until by one group of carbon block whole next station of feeding, completing the system of solutions of carbon block group.
7. a kind of automatic system of solutions device of anode block constituted according to claim 1-6 any claims methods described, including carbon block reception device（2）；It is characterized in that：In carbon block reception device（2）It is provided with one group of Weight type ratchet（4）, one group of Weight type ratchet（4）With carbon block reception device（2）It is slidably connected, one group of Weight type ratchet（4）With step type hydraulic cylinder（3）Piston rod be hinged, step type hydraulic cylinder（3）Cylinder body and carbon block reception device（2）It is hinged；In carbon block reception device（2）On be connected with L-type fork（5）.
8. the automatic system of solutions device of anode block according to claim 7, it is characterised in that：L-type fork（5）With carbon block reception device（2）During connection, L-type fork（5）Flex point and carbon block reception device（2）Rotate connection, and L-type fork（5）Inverted hydraulic cylinder（6）With carbon block reception device（2）Frame connection, in L-type fork（5）Side is provided with block-pushing machine.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510769721.3A CN106697970A (en) | 2015-11-12 | 2015-11-12 | Automatic disassembling method and device for anode carbon blocks |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510769721.3A CN106697970A (en) | 2015-11-12 | 2015-11-12 | Automatic disassembling method and device for anode carbon blocks |
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| CN106697970A true CN106697970A (en) | 2017-05-24 |
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| CN201510769721.3A Withdrawn CN106697970A (en) | 2015-11-12 | 2015-11-12 | Automatic disassembling method and device for anode carbon blocks |
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| CN201538821U (en) * | 2009-11-18 | 2010-08-04 | 中国铝业股份有限公司 | Cathode assembling production line carbon block work platform |
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| CN201882558U (en) * | 2010-11-29 | 2011-06-29 | 杨旸 | Roller elevating hydraulic stepping conveyor |
| CN103056711A (en) * | 2011-10-19 | 2013-04-24 | 无锡市阳通机械设备有限公司 | Pushing device |
| CN103182736A (en) * | 2011-12-27 | 2013-07-03 | 贵阳铝镁设计研究院有限公司 | Method and device for improving work conditions of hydraulic cylinder for tipping carbon blocks |
| CN103752539A (en) * | 2014-01-03 | 2014-04-30 | 沈阳博达机械有限公司 | Sintered carbon block automatic cleaner |
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- 2015-11-12 CN CN201510769721.3A patent/CN106697970A/en not_active Withdrawn
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2654620Y (en) * | 2003-09-13 | 2004-11-10 | 贵阳铝镁设计研究院 | Progressive both sides cast moulded bianode assembling cast moulding station |
| CN1563499A (en) * | 2004-04-08 | 2005-01-12 | 贵阳铝镁设计研究院 | Method for separating groups and cleaning up pre baked anode blocks out of baking furnace, and assembling unit |
| CN1563871A (en) * | 2004-04-08 | 2005-01-12 | 贵阳铝镁设计研究院 | Gand-up method and its set for baking prebaking anode carbon blocks in roasting furnace |
| CN2742355Y (en) * | 2004-04-13 | 2005-11-23 | 贵阳铝镁设计研究院 | Group separating and cleaning unit for prebaking anode carbon block baking outlet furnace |
| CN2745945Y (en) * | 2004-11-11 | 2005-12-14 | 贵阳铝镁设计研究院 | Anode carbon block stepping conveyor |
| CN201538821U (en) * | 2009-11-18 | 2010-08-04 | 中国铝业股份有限公司 | Cathode assembling production line carbon block work platform |
| CN201770285U (en) * | 2010-09-01 | 2011-03-23 | 贵州航天乌江机电设备有限责任公司 | Push head device for stepper machine of casting station |
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| CN103056711A (en) * | 2011-10-19 | 2013-04-24 | 无锡市阳通机械设备有限公司 | Pushing device |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20170524 |
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| WW01 | Invention patent application withdrawn after publication |