A kind of production method of subwoofer drum paper
Technical field
The present invention relates to electro-acoustic product technical fields, and in particular to a kind of production method of subwoofer drum paper.
Background technique
Tire and structure bar in the noise of pavement friction generation, the noise of engine, sound of the wind and automobile in running car
Part often makes bass effect weakened, and when especially speed is fast, due to the influence of noise, bass is heard seldom.Therefore it installs
It is particularly important to promote bass zone for high-performance subwoofer appropriate.
Drum paper is the main sound-generating element in loudspeaker, and the sound quality quality and drum paper of loudspeaker have much relations, and drum paper is generally main
It to be mostly compound bulging paper by trunk and Bian Zucheng, common drum paper, i.e., trunk and side are different materials, and compound adhesion is at one
Complete drum paper.The common material of trunk is sheet, also there is PP material, aluminum body, copper body etc..The common materials on side have foam,
Cloth, rubber, ESMA, TPU etc..
Currently, the material of drum paper is mainly paper pulp plus other materials, the different material of multifrequency nature enters in recent years, has
Polypropylene, Carbon fibe, Titanium etc. or even diamond.But mainstream or paper pulp, it is on the one hand due to paper pulp low cost
Honest and clean, another aspect paper pulp may be readily formed as complex-curved required by Loudspeaker diaphragm.In existing bulging paper production method, there is gas leakage
Rate is high, distortion rate is high and sound horn, the disadvantages of bass acoustical quality is bad.
Summary of the invention
In view of the above-mentioned problems, the object of the present invention is to provide a kind of production method of subwoofer drum paper, what this method obtained
Drum paper fluffy degree, damping and amortization, the Lightness physical properties such as temper toughness with gentleness are promoted well, to obtain good sound
Effect, sound it is more soft with it is gentle and refined, obtain sound loosen, natural, tireless.
To achieve the goals above, the technical solution adopted by the present invention are as follows:
A kind of production method of subwoofer drum paper, comprising the following steps:
(1) it is beaten: the water for accounting for beater volume 65-75% being added into beater pond;By sulphite wood pulp or sulfuric acid
Salt wood pulp, which is put into the stock tank of beater, to dissociate;Under after 15-25 minutes free lower weight knife 2-2.5 hours after light knife 25-35 minutes;
Paper pulp beating degree is surveyed after to beating 2-2.5 hours, is griffed after reaching required beating degree, is obtained slurry, then be added into slurry
Additive;
The paper pulp raw material of the beating is true qualities kp softwood pulp, bleached sulphate softwood pulp or cotton pulp raw material;
(2) copy paper: after additive sufficiently dissociates, the impurity in slurry being removed, and is sent to paper machine copy paper, is obtained taper paper
?;
(3) neck reinforce: after rushing mesoporous to the taper paper of acquisition, mesoporous neck use engine sizing, to neck into
Row reinforcement processing;
(4) it sprays varnish: spray varnish or full leaching varnish working process is carried out to the taper paper surface that step (3) obtain;
(5) glue spraying or whirl coating: obtaining taper paper to step (4) first and carry out the processing of surface overlap, after overlap processing
Cone paper surface spray or get rid of black light glue or dumb light glue, put and dried into baking oven;
(6) it cuts out material: choosing cloth, cutting die is put on institute's fabric dividing material after cloth is drawn neatly on fabric cutter by code, put
Put cutting die well, the stroke above adjustment cutting and cutting die cuts out material;
(7) it forms: the selvedge obtained after material will be cut out and bubble side is placed into the molding machine with upper/lower die and formed, it is described
Upper mold temperature is 185 ± 10 DEG C in selvedge shaping, lower die temperature is 185 ± 10 DEG C, and molding time is 7 ± 3 seconds, pressure 0.3
±0.05MPa;Upper mold temperature is 210 ± 5 DEG C in the bubble edge forming, lower die temperature is 220 ± 5 DEG C, and molding time is 18 ± 4
Second, pressure is 0.3 ± 0.05MPa;By optimizing molding temperature, time and pressure and other parameters, make selvedge and bubble side not only at
Type is good, and selvedge after molding, bubble side and the stickiness of taper paper are good, and shaping efficiency height;
(8) in gluing: being carried out at gluing on gluing machine when to selvedge, bubble and at the binding face of taper paper using glue
Reason;
(9) it is bonded: after the glue at the binding face of selvedge, bubble side and taper paper dries, by selvedge, bubble side and taper
Paper is put to being bonded on make-up machine;
(10) suture and reinforcement: after suture selvedge, bubble side and the suture of taper paper, recycle reinforcement glue to suture
Product afterwards carries out reinforcement.Suture processing is carried out before reinforcement first, keeps the cementability for rousing paper more excellent, to improve the audio of drum paper.
Further, the production method of subwoofer drum paper further include test to fitting with the product after reinforcement and
Packaging, it is described to verify as examining whether the product after reinforcement has the phenomenon that gummosis, bubble, leakage are mended.
Further, step (1) described additive includes that dyestuff, salt, acrylic latex waterproofing agent and trimethyl phosphate are hard
Agent.
Further, the order of addition and application method of step (1) described additive are as follows: will first account for slurry weight 7-10%'s
Dyestuff uniformly pours into slurry, dissociates 5-8 minutes;The salt for accounting for slurry weight 2-3% is poured into fixation in slurry, is dissociated 5-8 points
Clock;The acrylic latex waterproofing agent for accounting for slurry weight 10-13% is added in slurry and is dissociated 10-15 minutes;Slurry weight 10- will be accounted for
13% trimethyl phosphate curing agent, which is added in slurry, to dissociate 10 minutes;Finally the aluminum sulfate for accounting for slurry weight 10-13% is added
Dissociate 10-15 minutes in slurry.
Further, step (4) neck is reinforced being impregnation or gluing, and the impregnation is that taper paper is punched mesoporous
By the positive and negative immersion glue of neck after journey outer diameter, the gluing is that taper paper is steadily put into the turning on basin of glue spreader, uses hairbrush
Or writing brush is stained with glue and is evenly coated in product neck, it is that acrylic latex toluene is mixed by 1:3 that the neck, which reinforces glue used,
Glue made of conjunction or Bao Lilong foam and toluene are by glue made of 1:10.
Further, step (5) the black light glue is that acrylic latex and water are mixed in the ratio of 8.5:1.5
Glue, dumb light glue are the glue that acrylic latex and water are mixed by 8:2.
Further, glue described in step (9) is the glue that acrylic latex and toluene are mixed by 9:1.
Further, binding temperature described in step (9) be 130 ± 10 DEG C, the time be 8 ± 1 seconds, pressure be 0.294 ±
0.098MPa。
Further, reinforcement glue described in step (10) is 4278 black glue and the stupid ratio in 1:9 of first mixes and
At glue.
In conclusion by adopting the above-described technical solution, the invention has the benefit that
(1) production method of the invention improves the bass sound quality of subwoofer drum paper, and largely reduces distortion
Rate, obtained drum paper fluffy degree, damping and amortization is Lightness, and the physical properties such as temper toughness with gentleness are promoted well, to make to utilize
The loudspeaker of the drum paper obtains good audio, sound it is more soft with it is gentle and refined, obtain it is loosening, natural, be not easy it is tired
The sound of labor.
(2) glue caking property used in the manufacturing process of present invention drum paper is high, makes prepared bulging paper leakproofness
Well, and selvedge, the appearance for steeping side, hardness, thickness are moderate, and there are also damping well, draftability is strong, can play back out very on bubble side
True bass.
Specific embodiment
The following is a clear and complete description of the technical scheme in the embodiments of the invention, it is clear that described embodiment
Only a part of the embodiment of the present invention, instead of all the embodiments.
Embodiment 1
A kind of production method of subwoofer drum paper, comprising the following steps:
(1) it is beaten: the water for accounting for beater volume 65% being added into beater pond;By the true qualities sulfate needle of required beating
Leaf wood pulp (UKP) raw material, which is put into the stock tank of beater, to dissociate, after dissociating 15 minutes under light knife after 25 minutes lower weight knife 2 hours;
Paper pulp beating degree is surveyed after to beating 2 hours, is griffed after reaching required beating degree, wherein true qualities kp softwood pulp
Beating degree is 20 degree;Be added in true qualities kp softwood pulp includes dyestuff, salt, acrylic latex (ODG) waterproofing agent and phosphorus
The additive of sour trimethyl (P615) curing agent;
The order of addition and application method of above-mentioned additive are as follows: first by account for slurry weigh 7% uniformly pour into slurry dissociate 5
Minute;It slurry will be accounted for weighs 2% salt and pour into fixation in slurry, dissociate 5 minutes, the dyestuff of the present embodiment uses direct fast black
G, in addition with a small amount of direct scarlet (wherein Direct fast light black G: direct scarlet=10:1), for increasing the blackness of cone;It will
Account for slurry weigh 13% ODG waterproofing agent be added slurry in dissociate 15 minutes;By account for slurry weigh 13% P615 curing agent be added slurry
Dissociate 10 minutes in material;Finally by account for slurry weigh 10% aluminum sulfate be added slurry in dissociate 10 minutes;
(2) copy paper: after to be added dose is sufficiently dissociated, the impurity in slurry being removed, and is sent to paper machine copy paper, is obtained taper
Paper;
(3) neck reinforce: after rushing mesoporous to the taper paper of acquisition, centring hole neck use machine impregnation, to neck into
Row reinforcement processing;The impregnation is that taper paper is punched the positive and negative immersion glue of neck, glue used after mesoporous journey outer diameter
Water is the glue that 155A and toluene are mixed by 1:3;
(4) it sprays varnish: spray varnish working process is carried out to the taper paper surface that step (3) obtain;
(5) glue spraying: taper paper is obtained to step (4) first and carries out the processing of surface overlap, in overlap treated cone
Paper surface sprays black light glue, puts and dries into baking oven, then carries out cone tower surface treatment;The black light glue is acrylic latex
The glue that TC8001 and water are mixed in the ratio of 8.5:1.5;It also needs to cover during glue spraying, at the mesoporous of taper paper dust-proof
Cap to prevent dust, while adjusting frequency response curve and parameter, and the bulging paper is made to seal and assist sounding, and also acts as certain
Decorative appearance effect;
(6) it cuts out material: choosing cloth, cutting die is put on institute's fabric dividing material after cloth is drawn neatly on fabric cutter by code, put
Put cutting die well, adjustment cutting cuts out material with after the stroke above cutting die;
(7) it forms: the selvedge obtained after material will be cut out and bubble side is placed into the molding machine with upper/lower die and formed, it is described
Upper mold temperature is 175 DEG C in selvedge shaping, lower die temperature is 175 DEG C, and molding time is 10 seconds, pressure 0.35MPa;The bubble
Upper mold temperature is 205 DEG C in edge forming, lower die temperature is 215 DEG C, and molding time is 22 seconds, pressure 0.35MPa;
(8) in gluing: being carried out at gluing on gluing machine when to selvedge, bubble and at the binding face of taper paper using glue
Reason, the glue are the glue that H259 and toluene are mixed by 9:1;
(9) it is bonded: after the glue at the binding face of selvedge, bubble side and taper paper dries, by selvedge, bubble side and taper
Paper is put to being bonded on make-up machine, and the binding temperature is 130 DEG C, and the time is 8 seconds, pressure 0.294MPa.
(10) suture and reinforcement: after suture selvedge, bubble side and the suture of taper paper, recycle reinforcement glue to suture
Product afterwards carries out reinforcement, and the reinforcement glue is 4378 black glue and the stupid glue mixed in the ratio of 1:9 of first;
(11) examine and pack: whether the product after examining reinforcement has phenomena such as gummosis, bubble, leakage are mended, if nothing after inspection
The above problem, then shipment after packing.
Embodiment 2
A kind of production method of subwoofer drum paper, comprising the following steps:
(1) it is beaten: the water for accounting for beater volume 75% being added into beater pond;By bleached sulphate softwood pulp
(BKP) raw material is put into the stock tank of beater and dissociates;Light knife is weight knife 2.5 hours lower after 35 minutes under after 25 minutes free;To kowtowing
Solution surveys paper pulp beating degree after 2.5 hours, griffe after reaching required beating degree, and wherein bleached sulphate softwood pulp is kowtowed
Xie Du is 20 degree;Being added in bleached sulphate softwood pulp includes dyestuff, salt, acrylic latex (ODG) waterproofing agent and tricresyl phosphate
The additive of methyl esters (P615) curing agent;
Wherein, the order of addition and application method of additive are as follows: will first account for slurry and weigh 10% dyestuff and uniformly pour into slurry
In, dissociate 8 minutes, the dyestuff of the present embodiment uses Direct fast light black G;It slurry will be accounted for weighs 3% salt and pour into fixation in slurry,
It is 8 minutes free;By account for slurry weigh 10% ODG waterproofing agent be added slurry in dissociate 10 minutes;The P615 for slurry will be accounted for weighing 10%
Curing agent, which is added in slurry, to dissociate 10 minutes;Finally by account for slurry weigh 13% aluminum sulfate be added slurry in dissociate 15 minutes;
(2) copy paper: after additive sufficiently dissociates, the impurity in slurry being removed, and is sent to paper machine copy paper, is obtained taper paper
?;
(3) neck is reinforced: after rushing mesoporous to the taper paper of acquisition, centring hole neck carries out gluing using machine, to neck
Portion carries out reinforcement processing;The gluing is that taper paper is steadily put into the turning on basin of glue spreader, is stained with glue with hairbrush or writing brush
Water is evenly coated in product neck, and glue used is Bao Lilong foam and toluene by glue made of 1:10;
(4) it sprays varnish: full leaching varnish working process is carried out to the taper paper surface that step (3) obtain;
(5) whirl coating: taper paper is obtained to step (4) first and carries out the processing of surface overlap, in overlap treated cone
Paper surface gets rid of dumb light glue, puts and dries into baking oven, then carries out cone tower surface treatment;The dumb light glue is acrylic latex
The glue that C6003B and water are mixed by 8:2;During whirl coating, lid dust cap is needed at the mesoporous of taper paper, to prevent ash
Dirt, while frequency response curve and parameter are adjusted, so that the bulging paper is sealed and assist sounding, and also act as certain decorative appearance and make
With;
(6) it cuts out material: choosing cloth, cutting die is put on institute's fabric dividing material after cloth is drawn neatly on fabric cutter by code, put
Put cutting die well, the stroke above adjustment cutting and cutting die cuts out material;
(7) it forms: the selvedge obtained after material will be cut out and bubble side is placed into the molding machine with upper/lower die and formed, it is described
Upper mold temperature is 195 DEG C in selvedge shaping, lower die temperature is 195 DEG C, and molding time is 4 seconds, pressure 0.25MPa;The bubble
Upper mold temperature is 215 DEG C in edge forming, lower die temperature is 225 DEG C, and molding time is 14 seconds, pressure 0.25MPa;
(8) in gluing: being carried out at gluing on gluing machine when to selvedge, bubble and at the binding face of taper paper using glue
Reason, the glue are the glue that H259 and toluene are mixed by 9:1;
(9) it is bonded: after the glue at the binding face of selvedge, bubble side and taper paper dries, by selvedge, bubble side and taper
Paper is put to being bonded on make-up machine, and the binding temperature is 140 DEG C, and the time is 9 seconds, pressure 0.392MPa.
(10) suture and reinforcement: after suture selvedge, bubble side and the suture of taper paper, recycle reinforcement glue to suture
Product afterwards carries out reinforcement, and the reinforcement glue is 4378 black glue and the stupid glue mixed in the ratio of 1:9 of first;
(11) examine and pack: whether the product after examining reinforcement has phenomena such as gummosis, bubble, leakage are mended, if nothing after inspection
The above problem, then shipment after packing.
Embodiment 3
A kind of production method of subwoofer drum paper, comprising the following steps:
(1) it is beaten: the water for accounting for beater volume 75% being added into beater pond;Cotton pulp raw material is put into the slurry of beater
Dissociate in pond;Light knife is lower weight knife 2 hours after 30 minutes under dissociating after twenty minutes;Paper pulp beating degree is surveyed after to beating 2 hours, is reached
It is griffed after required beating degree, being added includes that dyestuff, salt, acrylic based emulsion (ODG) waterproofing agent and trimethyl phosphate (P615) are hard
The additive of agent;
Wherein, the order of addition and application method of above-mentioned additive are as follows: will first account for slurry and weigh 8% dyestuff and uniformly pour into slurry
In material, dissociate 5 minutes, the dyestuff of the present embodiment uses Direct fast light black G, in addition matches a small amount of direct scarlet (direct fast black
G: direct scarlet=10:1.5), increase the blackness of cone;It slurry will be accounted for weighs 2% salt and pour into fixation in slurry, dissociate 5 points
Clock;By account for slurry weigh 11% ODG waterproofing agent be added slurry in dissociate 10 minutes;It slurry will be accounted for weighs 11% P615 curing agent and add
Enter in slurry and dissociates 10 minutes;Finally by account for slurry weigh 11% aluminum sulfate be added slurry in dissociate 10 minutes;
(2) copy paper: after additive sufficiently dissociates, the impurity in slurry being removed, and is sent to paper machine copy paper, is obtained taper paper
?;
(3) neck is reinforced: after rushing mesoporous to the taper paper of acquisition, centring hole neck carries out impregnation using machine, to neck
Portion carries out reinforcement processing;The impregnation is that taper paper is punched after mesoporous journey outer diameter by the positive and negative immersion glue of neck, used
Glue is Bao Lilong foam and toluene by glue made of 1:10;
(4) it sprays varnish: full leaching varnish working process is carried out to the taper paper surface that step (3) obtain;
(5) whirl coating: taper paper is obtained to step (4) first and carries out the processing of surface overlap, in overlap treated cone
Paper surface gets rid of black light glue, puts and dries into baking oven, then carries out cone tower surface treatment;The black light glue is acrylic based emulsion
The glue that TC8001 and water are mixed in the ratio of 8.5:1.5;It need to be covered during whirl coating, at the mesoporous of taper paper dust-proof
Cap;To prevent dust, while frequency response curve and parameter are adjusted, the bulging paper is made to seal and assist sounding, and also acted as certain
Decorative appearance effect;
(6) it cuts out material: choosing cloth, cutting die is put on institute's fabric dividing material after cloth is drawn neatly on fabric cutter by code, put
Put cutting die well, the stroke above adjustment cutting and cutting die cuts out material;
(7) it forms: the selvedge obtained after material will be cut out and bubble side is placed into the molding machine with upper/lower die and formed, it is described
Upper mold temperature is 185 DEG C in selvedge shaping, lower die temperature is 185 DEG C, and molding time is 7 seconds, pressure 0.3MPa;The bubble side
Upper mold temperature is 210 DEG C in molding, lower die temperature is 220 DEG C, and molding time is 18 seconds, pressure 0.3MPa;
(8) in gluing: being carried out at gluing on gluing machine when to selvedge, bubble and at the binding face of taper paper using glue
Reason, the glue are the glue that binder H259 and toluene are mixed by 9:1;
(9) it is bonded: after the glue at the binding face of selvedge, bubble side and taper paper dries, by selvedge, bubble side and taper
Paper is put to being bonded on make-up machine, and the binding temperature is 120 DEG C, and the time is 7 seconds, pressure 0.196MPa.
(10) suture and reinforcement: after suture selvedge, bubble side and the suture of taper paper, recycle reinforcement glue to suture
Product afterwards carries out reinforcement, and the reinforcement glue is DX4378 black glue and the stupid glue mixed in the ratio of 1:9 of first
Water;
(11) examine and pack: whether the product after examining reinforcement has phenomena such as gummosis, bubble, leakage are mended, if nothing after inspection
The above problem, then shipment after packing.
Wherein, the materials such as ODG waterproofing agent, P615 curing agent, 155A, H259, TC8001, C6003B and 4278 black glue
It is that Dongguan Quan Ding resin Co., Ltd provides.
The drum paper (control group) that applicant is also obtained the drum paper and conventional method that are obtained using present invention method
It is applied in loudspeaker, compares the performance indicator of the two, it is as follows to obtain result:
According to the above results it is found that the drum paper that present invention method obtains is compared than the drum paper that conventional method obtains,
The sensitivity of loudspeaker obtained using the drum paper that present invention method makes is relatively low, the sound of acquisition it is more thick and solid soft and
Full of music taste.The speakers low frequencies response obtained also with the drum paper that present invention method makes is preferable, the distortion factor
Also it is reduced.
Above description is the detailed description for the present invention preferably possible embodiments, but embodiment is not limited to this hair
Bright patent claim, it is all the present invention suggested by technical spirit under completed same changes or modifications change, should all belong to
In the covered the scope of the patents of the present invention.