The manufacture method that a kind of subwoofer rouses paper
Technical field
The present invention relates to electro-acoustic product technical field, and in particular to the manufacture method that a kind of subwoofer rouses paper.
Background technology
Tire is produced with pavement friction in running car noise, the noise of electromotor, sound of the wind and automobile inner structure bar
Part, often makes bass effect weakened, and when especially speed is fast, due to the impact of noise, it is little that bass is heard.Therefore install
Appropriate high-performance subwoofer, lifts bass zone particularly important.
Drum paper is the main sound-generating element in loudspeaker, and tonequality quality and the drum paper of loudspeaker have much relations, and drum paper is typically led
To be made up of trunk and side, it is different materials that common bulging paper is mostly compound drum paper, i.e. trunk with side, is combined adhesion into one
Complete bulging paper.The common material of trunk is sheet, also there is PP materials, aluminum body, copper body etc..The common materials on side have foam,
Cloth, rubber, ESMA, TPU etc..
At present, the material of drum paper is mainly paper pulp plus other materials, and in recent years the different material entrance of multifrequency nature, has
Polypropylene, Carbon fibe, Titanium etc., or even diamond.But main flow or paper pulp, are on the one hand due to paper pulp low cost
Honest and clean, another aspect paper pulp may be readily formed as complex-curved required by Loudspeaker diaphragm.In existing bulging paper manufacture method, with gas leakage
Rate is high, distortion rate is high and sound horn, the shortcomings of bass acoustical quality is not good.
The content of the invention
For the problems referred to above, it is an object of the invention to provide the manufacture method that a kind of subwoofer rouses paper, what the method was obtained
The physical properties such as drum paper loft, damping and amortization, Lightness coordination of potent and mild therapies are lifted well, so as to obtain good sound
Effect, sound it is more soft with it is gentle and refined, obtain sound loosen, natural, tireless.
To achieve these goals, the technical solution used in the present invention is:
The manufacture method that a kind of subwoofer rouses paper, comprises the following steps:
(1) it is beaten:The water for accounting for beater volume 65-75% is added toward beater pond;By sulphite wood pulp or sulphuric acid
Salt wood pulp is put in the stock tank of beater and dissociates;Lower weight knife 2-2.5 hours after light knife 25-35 minutes under after free 15-25 minutes;
Paper pulp beating degree is surveyed to beating 2-2.5 hour, is reached and is griffed after the required beating number of degrees, obtain slurry, then added in slurry
Additive;
The paper pulp raw material of the beating is true qualities kp softwood pulp, bleached sulphate softwood pulp or cotton pulp raw material;
(2) copy paper:After additive fully dissociates, by the Impurity removal in slurry, paper machine copy paper is delivered to, obtain taper paper
;
(3) cervical region is strengthened:Taper paper to obtaining is rushed after mesopore, and in mesopore cervical region engine sizing is adopted, and cervical region is entered
Row reinforcement is processed;
(4) varnish is sprayed:The taper paper surface that step (3) is obtained is carried out to spray varnish or full leaching varnish processed;
(5) glue spraying or whirl coating:Obtaining taper paper to step (4) first carries out surface overlap process, after overlap process
Cone paper surface spray or get rid of black light glue or dumb light glue, put into baking oven drying;
(6) material is cut out:Cloth is chosen, cutting die is put on institute's fabric dividing material after cloth is drawn neatly on fabric cutter by code, put
Put cutting die well, adjust cutting and the stroke above cutting die, cut out material;
(7) molding:The selvedge obtained after material will be cut out and place the molding into the forming machine with upper/lower die with side is steeped, it is described
It is 185 ± 10 DEG C that mould temperature is gone up in selvedge shaping for 185 ± 10 DEG C, lower mould temperature, and molding time is 7 ± 3 seconds, and pressure is 0.3
±0.05MPa;It is 220 ± 5 DEG C that mould temperature is gone up in the bubble edge forming for 210 ± 5 DEG C, lower mould temperature, and molding time is 18 ± 4
Second, pressure is 0.3 ± 0.05MPa;By optimizing the temperature of molding, time and pressure and other parameters, make selvedge and bubble side not only into
Type is good, and the stickiness of selvedge, bubble side and taper paper after molding is good, and shaping efficiency is high;
(8) side gluing:Carried out at gluing on gluing machine using glue at binding face to selvedge, bubble side and taper paper
Reason;
(9) fit:After the glue at the binding face of selvedge, bubble side and taper paper dries, by selvedge, bubble side and taper
Paper is put and is fitted to make-up machine;
(10) suture and reinforcement:After suture selvedge, bubble side and the suture of taper paper, reinforcement glue is recycled to suture
Product afterwards carries out reinforcement.Carry out suture process before reinforcement first, make the cementability for rousing paper more excellent, to improve the audio of bulging paper.
Further, the manufacture method of subwoofer drum paper also include testing the product after laminating and reinforcement and
Packaging, the phenomenon for verifying as checking the product after reinforcement whether to have gummosis, bubble, leakage to mend.
Further, step (1) additive includes that dyestuff, salt, acrylic latex waterproofing agent and trimethyl phosphate are hard
Agent.
Further, the order of addition and using method of step (1) additive is:To first account for slurry weight 7-10%'s
Dyestuff is uniformly poured in slurry, is dissociated 5-8 minutes;Pour the Sal for accounting for slurry weight 2-3% in slurry fixation, dissociate 5-8 point
Clock;The acrylic latex waterproofing agent for accounting for slurry weight 10-13% is added in slurry and is dissociated 10-15 minutes;Slurry weight 10- will be accounted for
13% trimethyl phosphate sclerosing agent is added in slurry and dissociated 10 minutes;Finally the aluminum sulfate for accounting for slurry weight 10-13% is added
Dissociate 10-15 minutes in slurry.
Further, step (4) cervical region strengthens being impregnation or gluing that the impregnation is that taper paper is punched into mesopore
By the positive and negative immersion glue of cervical region after journey external diameter, the gluing be by taper paper be steadily put into glue spreader turn on basin, use hairbrush
Or brush pen is stained with glue and is evenly coated in product cervical region, it is that acrylic latex toluene presses 1 that the cervical region strengthens glue used:3 mix
The glue for closing, or Bao Lilong foams and toluene are by 1:10 glue.
Further, step (5) the black light glue is that acrylic latex presses 8.5 with water:What 1.5 ratio was mixed
Glue, dumb light glue is that acrylic latex presses 8 with water:2 glue for mixing.
Further, the glue described in step (9) is that acrylic latex presses 9 with toluene:1 glue for mixing.
Further, the binding temperature described in step (9) be 130 ± 10 DEG C, the time be 8 ± 1 seconds, pressure be 0.294 ±
0.098MPa。
Further, the reinforcement glue described in step (10) is that 4278 black glue press 1 with first is stupid:9 ratio mixing and
Into glue.
In sum, as a result of above-mentioned technical proposal, beneficial effects of the present invention are:
(1) manufacture method of the invention improves subwoofer and rouses the bass tonequality of paper, and largely reduces distortion
Rate, the bulging paper loft for obtaining, damping and amortization is Lightness, and the physical property such as coordination of potent and mild therapies is lifted well, so that utilizing
The speaker of the drum paper obtains good audio, sound it is more soft with it is gentle and refined, obtain it is loosening, natural, be difficult it is tired
The sound of labor.
(2) glue bonding used in the manufacturing process of present invention drum paper is high, makes the bulging paper sealing that making is obtained
Well, and selvedge, the bubble outward appearance on side, soft durometer, thickness are moderate, there be damping well on bubble side, and draftability is strong, can play back out very
Real bass.
Specific embodiment
The technical scheme in the embodiment of the present invention is clearly and completely described below, it is clear that described embodiment
Only a part of embodiment of the invention, rather than the embodiment of whole.
Embodiment 1
The manufacture method that a kind of subwoofer rouses paper, comprises the following steps:
(1) it is beaten:The water for accounting for beater volume 65% is added toward beater pond;By the true qualities sulfate pin of required beating
Leaf wood pulp (UKP) raw material is put in the stock tank of beater and dissociates, after dissociating 15 minutes under light knife after 25 minutes lower weight knife 2 hours;
Paper pulp beating degree is surveyed to beating 2 hours, reach and griffed after the required beating number of degrees, wherein true qualities kp softwood pulp
Beating degree is 20 degree;Adding in true qualities kp softwood pulp includes dyestuff, salt, acrylic latex (ODG) waterproofing agent and phosphorus
The additive of sour trimethyl (P615) sclerosing agent;
The order of addition and using method of above-mentioned additive be:First by account for slurry weigh 7% uniformly pour in slurry dissociate 5
Minute;Slurry will be accounted for weigh 2% Sal and pour fixation in slurry into, dissociate 5 minutes, the dyestuff of the present embodiment adopts direct fast black
G, in addition with a small amount of direct scarlet (wherein Direct fast light black G:Direct scarlet=10:1), for increasing the blackness of cone;Will
Account for slurry weigh 13% ODG waterproofing agents add slurry in dissociate 15 minutes;The P615 sclerosing agents addition slurry that slurry weighs 13% will be accounted for
Dissociate 10 minutes in material;Finally by account for slurry weigh 10% aluminum sulfate add slurry in dissociate 10 minutes;
(2) copy paper:After to be added dose is fully dissociated, by the Impurity removal in slurry, paper machine copy paper is delivered to, obtain taper
Paper;
(3) cervical region is strengthened:Taper paper to obtaining is rushed after mesopore, and centring hole cervical region adopts machine impregnation, and cervical region is entered
Row reinforcement is processed;The impregnation is and taper paper is punched the positive and negative immersion glue of cervical region, glue used after mesopore journey external diameter
Water is that 155A presses 1 with toluene:3 glue for mixing;
(4) varnish is sprayed:The taper paper surface that step (3) is obtained is carried out to spray varnish processed;
(5) glue spraying:Obtaining taper paper to step (4) first carries out surface overlap process, the cone after overlap process
Paper surface sprays black light glue, puts into baking oven drying, then carries out boring the process of tower face;The black light glue is acrylic latex
TC8001 presses 8.5 with water:The glue that 1.5 ratio is mixed;During glue spraying, also need lid dust-proof at the mesopore of taper paper
Cap, to prevent dust, while adjusting frequency response curve and parameter, makes the bulging paper seal and assist sounding, and also acts as certain
Decorative appearance effect;
(6) material is cut out:Cloth is chosen, cutting die is put on institute's fabric dividing material after cloth is drawn neatly on fabric cutter by code, put
Put cutting die well, after adjusting cutting and the stroke above cutting die, cut out material;
(7) molding:The selvedge obtained after material will be cut out and place the molding into the forming machine with upper/lower die with side is steeped, it is described
It is 175 DEG C that mould temperature is gone up in selvedge shaping for 175 DEG C, lower mould temperature, and molding time is 10 seconds, and pressure is 0.35MPa;The bubble
It is 215 DEG C that mould temperature is gone up in edge forming for 205 DEG C, lower mould temperature, and molding time is 22 seconds, and pressure is 0.35MPa;
(8) side gluing:Carried out at gluing on gluing machine using glue at binding face to selvedge, bubble side and taper paper
Reason, described glue is that H259 presses 9 with toluene:1 glue for mixing;
(9) fit:After the glue at the binding face of selvedge, bubble side and taper paper dries, by selvedge, bubble side and taper
Paper is put and is fitted to make-up machine, and described binding temperature is 130 DEG C, and the time is 8 seconds, and pressure is 0.294MPa.
(10) suture and reinforcement:After suture selvedge, bubble side and the suture of taper paper, reinforcement glue is recycled to suture
Product afterwards carries out reinforcement, and described reinforcement glue is that 4378 black glue press 1 with first is stupid:The glue that 9 ratio is mixed;
(11) inspection and packaging:Whether the product after inspection reinforcement has the phenomenons such as gummosis, bubble, leakage benefit, if nothing after inspection
The problems referred to above, then shipment after packing.
Embodiment 2
The manufacture method that a kind of subwoofer rouses paper, comprises the following steps:
(1) it is beaten:The water for accounting for beater volume 75% is added toward beater pond;By bleached sulphate softwood pulp
(BKP) raw material is put in the stock tank of beater and dissociates;After 35 minutes lower weight knife 2.5 hours for light knife under after free 25 minutes;To kowtowing
Solution surveys paper pulp beating degree after 2.5 hours, reach and griffed after the required beating number of degrees, and wherein bleached sulphate softwood pulp is kowtowed
Xie Du is 20 degree;Adding in bleached sulphate softwood pulp includes dyestuff, salt, acrylic latex (ODG) waterproofing agent and tricresyl phosphate
The additive of methyl ester (P615) sclerosing agent;
Wherein, the order of addition and using method of additive is:Slurry will first be accounted for weigh 10% dyestuff and uniformly pour slurry into
In, dissociating 8 minutes, the dyestuff of the present embodiment adopts Direct fast light black G;Slurry will be accounted for weigh 3% Sal and pour fixation in slurry into,
It is free 8 minutes;By account for slurry weigh 10% ODG waterproofing agents add slurry in dissociate 10 minutes;The P615 that slurry weighs 10% will be accounted for
Sclerosing agent is added in slurry and dissociated 10 minutes;Finally by account for slurry weigh 13% aluminum sulfate add slurry in dissociate 15 minutes;
(2) copy paper:After additive fully dissociates, by the Impurity removal in slurry, paper machine copy paper is delivered to, obtain taper paper
;
(3) cervical region is strengthened:Taper paper to obtaining is rushed after mesopore, and centring hole cervical region carries out gluing using machine, to neck
Portion carries out reinforcement process;The gluing is that taper paper is steadily put into into the turning on basin of glue spreader, and with hairbrush or brush pen glue is stained with
Water is evenly coated in product cervical region, and glue used is that Bao Lilong foams press 1 with toluene:10 glue;
(4) varnish is sprayed:Varnish processed is soaked entirely to the taper paper surface that step (3) is obtained;
(5) whirl coating:Obtaining taper paper to step (4) first carries out surface overlap process, the cone after overlap process
Paper surface gets rid of dumb light glue, puts into baking oven drying, then carries out boring the process of tower face;The dumb light glue is acrylic latex
C6003B presses 8 with water:2 glue for mixing;During whirl coating, lid dust cap is needed at the mesopore of taper paper, to prevent ash
Dirt, while adjusting frequency response curve and parameter, makes the bulging paper seal and assist sounding, and also acts as certain decorative appearance work
With;
(6) material is cut out:Cloth is chosen, cutting die is put on institute's fabric dividing material after cloth is drawn neatly on fabric cutter by code, put
Put cutting die well, adjust cutting and the stroke above cutting die, cut out material;
(7) molding:The selvedge obtained after material will be cut out and place the molding into the forming machine with upper/lower die with side is steeped, it is described
It is 195 DEG C that mould temperature is gone up in selvedge shaping for 195 DEG C, lower mould temperature, and molding time is 4 seconds, and pressure is 0.25MPa;The bubble
It is 225 DEG C that mould temperature is gone up in edge forming for 215 DEG C, lower mould temperature, and molding time is 14 seconds, and pressure is 0.25MPa;
(8) side gluing:Carried out at gluing on gluing machine using glue at binding face to selvedge, bubble side and taper paper
Reason, described glue is that H259 presses 9 with toluene:1 glue for mixing;
(9) fit:After the glue at the binding face of selvedge, bubble side and taper paper dries, by selvedge, bubble side and taper
Paper is put and is fitted to make-up machine, and described binding temperature is 140 DEG C, and the time is 9 seconds, and pressure is 0.392MPa.
(10) suture and reinforcement:After suture selvedge, bubble side and the suture of taper paper, reinforcement glue is recycled to suture
Product afterwards carries out reinforcement, and described reinforcement glue is that 4378 black glue press 1 with first is stupid:The glue that 9 ratio is mixed;
(11) inspection and packaging:Whether the product after inspection reinforcement has the phenomenons such as gummosis, bubble, leakage benefit, if nothing after inspection
The problems referred to above, then shipment after packing.
Embodiment 3
The manufacture method that a kind of subwoofer rouses paper, comprises the following steps:
(1) it is beaten:The water for accounting for beater volume 75% is added toward beater pond;Cotton pulp raw material is put into into the slurry of beater
Dissociate in pond;After 30 minutes lower weight knife 2 hours for light knife under after free 20 minutes;Paper pulp beating degree is surveyed to beating 2 hours, is reached
Griffe after the required beating number of degrees, addition includes that dyestuff, salt, acrylic based emulsion (ODG) waterproofing agent and trimethyl phosphate (P615) are hard
The additive of agent;
Wherein, the order of addition and using method of above-mentioned additive is:Slurry will first be accounted for weigh 8% dyestuff and uniformly pour slurry into
In material, dissociate 5 minutes, the dyestuff of the present embodiment adopts Direct fast light black G, in addition with a small amount of direct scarlet (direct fast black
G:Direct scarlet=10:1.5) blackness of cone, is increased;Slurry will be accounted for weigh 2% Sal and pour fixation in slurry into, dissociate 5 points
Clock;By account for slurry weigh 11% ODG waterproofing agents add slurry in dissociate 10 minutes;Slurry will be accounted for weigh 11% P615 sclerosing agents and add
Enter in slurry and dissociate 10 minutes;Finally by account for slurry weigh 11% aluminum sulfate add slurry in dissociate 10 minutes;
(2) copy paper:After additive fully dissociates, by the Impurity removal in slurry, paper machine copy paper is delivered to, obtain taper paper
;
(3) cervical region is strengthened:Taper paper to obtaining is rushed after mesopore, and centring hole cervical region carries out impregnation using machine, to neck
Portion carries out reinforcement process;The impregnation is that taper paper is punched the positive and negative immersion glue of cervical region after mesopore journey external diameter, used
Glue is that Bao Lilong foams press 1 with toluene:10 glue;
(4) varnish is sprayed:Varnish processed is soaked entirely to the taper paper surface that step (3) is obtained;
(5) whirl coating:Obtaining taper paper to step (4) first carries out surface overlap process, the cone after overlap process
Paper surface gets rid of black light glue, puts into baking oven drying, then carries out boring the process of tower face;The black light glue is acrylic based emulsion
TC8001 presses 8.5 with water:The glue that 1.5 ratio is mixed;During whirl coating, need to cover at the mesopore of taper paper dust-proof
Cap;To prevent dust, while adjusting frequency response curve and parameter, make the bulging paper seal and assist sounding, and also act as certain
Decorative appearance effect;
(6) material is cut out:Cloth is chosen, cutting die is put on institute's fabric dividing material after cloth is drawn neatly on fabric cutter by code, put
Put cutting die well, adjust cutting and the stroke above cutting die, cut out material;
(7) molding:The selvedge obtained after material will be cut out and place the molding into the forming machine with upper/lower die with side is steeped, it is described
It is 185 DEG C that mould temperature is gone up in selvedge shaping for 185 DEG C, lower mould temperature, and molding time is 7 seconds, and pressure is 0.3MPa;The bubble side
It is 220 DEG C that mould temperature is gone up in molding for 210 DEG C, lower mould temperature, and molding time is 18 seconds, and pressure is 0.3MPa;
(8) side gluing:Carried out at gluing on gluing machine using glue at binding face to selvedge, bubble side and taper paper
Reason, described glue is that binding agent H259 presses 9 with toluene:1 glue for mixing;
(9) fit:After the glue at the binding face of selvedge, bubble side and taper paper dries, by selvedge, bubble side and taper
Paper is put and is fitted to make-up machine, and described binding temperature is 120 DEG C, and the time is 7 seconds, and pressure is 0.196MPa.
(10) suture and reinforcement:After suture selvedge, bubble side and the suture of taper paper, reinforcement glue is recycled to suture
Product afterwards carries out reinforcement, and described reinforcement glue is that DX4378 black glue presses 1 with first is stupid:The glue that 9 ratio is mixed
Water;
(11) inspection and packaging:Whether the product after inspection reinforcement has the phenomenons such as gummosis, bubble, leakage benefit, if nothing after inspection
The problems referred to above, then shipment after packing.
Wherein, the material such as ODG waterproofing agents, P615 sclerosing agents, 155A, H259, TC8001, C6003B and 4278 black glue
The offer of Dongguan Quan Ding resins company limited is provided.
The bulging paper (matched group) that applicant is also obtained the bulging paper obtained using present invention method and traditional method
Using into speaker, compare both performance indications, obtain result as follows:
It can be seen from the above results, the bulging paper that present invention method is obtained is compared than the bulging paper that traditional method is obtained,
The sensitivity of speaker that the bulging paper made using present invention method is obtained is low, the sound of acquisition it is more abundant soft and
Full of music taste.The speakers low frequencies response that the bulging paper made also with present invention method is obtained is preferable, the distortion factor
Also reduced.
Described above is the detailed description for the present invention preferably possible embodiments, but embodiment is not limited to this
Bright patent claim, the equal change completed under the technical spirit suggested by all present invention or modification change, all should belong to
Cover the scope of the claims in the present invention.