CN106683884A - Multi-component rapeseed oil impregnant for capacitor - Google Patents

Multi-component rapeseed oil impregnant for capacitor Download PDF

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Publication number
CN106683884A
CN106683884A CN201611147543.1A CN201611147543A CN106683884A CN 106683884 A CN106683884 A CN 106683884A CN 201611147543 A CN201611147543 A CN 201611147543A CN 106683884 A CN106683884 A CN 106683884A
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CN
China
Prior art keywords
kaolin
parts
capacitor
rapeseed oil
standby
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Pending
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CN201611147543.1A
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Chinese (zh)
Inventor
周继平
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NINGGUO DARONG ELECTRICS Co Ltd
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NINGGUO DARONG ELECTRICS Co Ltd
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Priority to CN201611147543.1A priority Critical patent/CN106683884A/en
Publication of CN106683884A publication Critical patent/CN106683884A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/20Dielectrics using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06
    • H01G4/22Dielectrics using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06 impregnated
    • H01G4/221Dielectrics using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06 impregnated characterised by the composition of the impregnant

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses a multi-component rapeseed oil impregnant for a capacitor. The multi-component rapeseed oil impregnant for the capacitor is composed of the following substances: rapeseed oil, modified kaolin, furfural acetone resin, fatty glyceride, sodium polyacrylate, polyoxypropylene glycerol ether, polyether-ether-ketone, glyceryl monooleate, propylene glycol, penaerythritol tetrakis[beta-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] and sodium citrate. The rapeseed oil impregnant provided by the invention has good fluidity and dispersity, the filling and adsorption between solid mediums is better, and the rapeseed oil impregnant has the characteristics of being nontoxic, tasteless, free of bubbles and non-corrosive; and besides, the heat resistant strength and insulation strength are relatively high, the dielectric loss factor can be reduced by about 30%, the freezing point can be lower than 50 DEG C, and the range of use is wider. The impregnant provided by the invention can effectively improve the electrical performance of the capacitor, can increase the service life of the capacitor by more than 20%, and has a very good use value.

Description

A kind of capacitor multicomponent rapeseed oil impregnating agent
Technical field
The present invention relates to a kind of impregnating agent, and in particular to a kind of capacitor multicomponent rapeseed oil impregnating agent.
Background technology
Liquid medium impregnating agent as capacitor one of primary insulation medium, to the space in filled solid medium, The electrical strength of medium is improved, improves Characteristics of Partial Discharge and radiating condition etc..Oil type liquid is generally used as medium.For The insulation of oil immersed apparatus, widely used earliest is mineral oil, because it has good thermal conductivity, insulating properties, and price Cheaply.Nineteen thirties once adopted used flame retardancy insulating oil PCB, because it has toxicity, polluted environment, Stopped using in the whole world.Thereafter the capacitor impregnant for using both at home and abroad has:Alkylbenzene (AB oil), phenyl xylyl Ethane (PXE, also known as diarylethane, S oil) and mono-/bis-benzyl toluene (M/DBT is also known as C101).Wherein alkylbenzene be PCB once adopted a kind of used synthetic insulating oil after prohibitting the use of, its electric physical property is better than mineral oil and price is low It is honest and clean, but its pumping property is poor, so as to limit the raising of capacitor work field intensity.Phenyl xylyl ethane and mono-/bis-benzyl The electric durability of base toluene can be excellent, inspiratory good, but they have a kind of niff, often make one to be difficult to bear aborning Receive.Several impregnating agent above-mentioned are all hypotoxicities and are unable to complete biodegradable.China's Power capacitor industry is led at present PXE and C101 to be used as impregnating agent.With the requirement of raising and the sustainable development of common people's environmental consciousness, electric property is good The vegetable oil of good, nontoxic and fully biodegradable turns into the impregnating agent of international academic community concern again.
At present, the vegetable oil impregnating agent that capacitor is used generally castor oil, salad oil etc., always include in usual oils Some moisture, and these moisture can progressively invade capacitor body during capacitor use, cause capacitor film metal Pole plate comes off, so that capacity is comparatively fast decayed and failed, reduces the life performance of capacitor, if to these oils in advance through de- Water process cannot prevent that these oils are secondary to make moist, it is necessary to more complicated equipment, spends larger, additionally, vegetable oil is solidifying Solid point is higher, is typically not less than -30 DEG C, which limits with vegetable oil as the capacitor of impregnating agent use scope, The dielectric loss of vegetable oil is of a relatively high simultaneously, further limit the type of the capacitor for making impregnating agent with vegetable oil.
The content of the invention
In order to solve the above problems, the invention provides a kind of capacitor multicomponent rapeseed oil impregnating agent, can improve often Use defect of the vegetable oil as impregnating agent is advised, and capacitor electrical property can be effectively improved, increase capacitor service life.
The present invention is achieved through the following technical solutions:
A kind of capacitor multicomponent rapeseed oil impregnating agent, is made up of the material of following weight portion:
120 portions of rapeseed oils, 5 parts of modified kaolins, 8 parts of furfural acetone resins, 2 parts of fatty glycerides, 2 parts of Sodium Polyacrylates, 3 parts gather Oxypropylene glycerin ether, 1.5 parts of polyether-ether-ketones, 1 part of glycerin mono-fatty acid ester, 1 part of propane diols, 1 part four [β-(3,5- di-t-butyl -4- Hydroxy phenyl)Propionic acid] pentaerythritol ester, 0.5 part of sodium citrate;The modified kaolin is made up of the material of following weight portion: 60 parts of kaolin, 1 part of nm-class boron nitride, 1.5 parts of toughened zirconium oxides, 1 part of methenamine, 2 parts of double lauryls of thio-2 acid, 1.2 parts of TDEs.
Further, the preparation method of the modified kaolin comprises the following steps:
(1)Kaolin is first put into immersion treatment 1.8h in the citric acid solution that mass fraction is 5%, quality is placed into after taking-up Fraction be 4% hydrochloric acid solution in immersion treatment 1.8h, immersion treatment in the salpeter solution that mass fraction is 3% is placed into after taking-up 1.8h, is rinsed well with deionized water standby after taking-up;Kaolin is processed with three kinds of different acid solutions, can significantly be changed It is apt to kaolinic surface texture, has effectively dispelled impurity component, its specific surface area is improve more than 8 times;
(2)By step(1)The kaolin of gained calcines 1h in being put into the calcining furnace that temperature is 850 DEG C, then with the liter of 3 DEG C/min Warm speed carries out warming temperature, and after continuous warming treatment 1h, being drawn off natural cooling, to obtain calcined kaolin standby;To kaolin High-temperature calcination treatment is carried out, its internal structure is further improved, its physicochemical stability is enhanced, tolerable temperature improves 1.2 Times;
(3)By step(2)The calcined kaolin of gained carries out ball mill grinding, and prepared granular size is that the kaolin powder of 700 mesh is standby With;
(4)Take step(3)The deionized water of 2.5 times of gained kaolin silty amount, by toughened zirconium oxide, methenamine, thio two The double lauryls of propionic acid and TDE are added, and are again mixed into kaolin powder, nm-class boron nitride jointly after stirring, with It is standby that 2500 revs/min of rotating speed stirs into homogeneous paste material;
(5)By step(4)The pastel of gained be put into temperature under conditions of 54 ~ 56 DEG C heat drying to its water content be less than 5% When get product modified kaolin.
A kind of capacitor preparation method of multicomponent rapeseed oil impregnating agent, comprises the following steps:
(1)Rapeseed oil, modified kaolin, furfural acetone resin, fatty glyceride, Sodium Polyacrylate and polypropylene glycerol aether are total to With mixing, heating keeping temperature is 50 DEG C, is stirred with 600 revs/min of rotating speed, then stands insulation 15min, is finally cooled down It is standby mixture A to be obtained to normal temperature;
(2)By polyether-ether-ketone, glycerin mono-fatty acid ester, propane diols, four [β-(3,5- di-tert-butyl-hydroxy phenyls)Propionic acid] season penta Four alcohol esters and sodium citrate mix jointly, after being stirred with 500 revs/min of rotating speed, obtain mixture B standby;
(3)Mixture A and mixture B are mixed jointly, and is stirred with 1200 revs/min of rotating speed, got product.
The present invention has the advantages that:Modified kaolin has stronger heat-resisting, wear-resisting and absorption property, matches somebody with somebody The collective effect of remaining composition is closed, absorption, control performance of the impregnating agent to moisture is enhanced, moisture attack capacitor core is reduced The risk of son, obtained rapeseed oil impregnating agent has filling, the adsorptivity between good mobility and dispersiveness, with solid dielectric Preferably, and with nontoxic, tasteless, bubble-free, free from corrosion feature, its heat-resisting, dielectric strength is higher, and dielectric loss factor can be reduced 30% or so, freezing point can be wider using scope less than -50 DEG C.Impregnating agent of the present invention can effectively improve capacitor electrical property, can The service life of capacitor is improved more than 20%, there is good use value.
Specific embodiment
Embodiment 1
A kind of capacitor multicomponent rapeseed oil impregnating agent, is made up of the material of following weight portion:
120 portions of rapeseed oils, 5 parts of modified kaolins, 8 parts of furfural acetone resins, 2 parts of fatty glycerides, 2 parts of Sodium Polyacrylates, 3 parts gather Oxypropylene glycerin ether, 1.5 parts of polyether-ether-ketones, 1 part of glycerin mono-fatty acid ester, 1 part of propane diols, 1 part four [β-(3,5- di-t-butyl -4- Hydroxy phenyl)Propionic acid] pentaerythritol ester, 0.5 part of sodium citrate;The modified kaolin is made up of the material of following weight portion: 60 parts of kaolin, 1 part of nm-class boron nitride, 1.5 parts of toughened zirconium oxides, 1 part of methenamine, 2 parts of double lauryls of thio-2 acid, 1.2 parts of TDEs.
Further, the preparation method of the modified kaolin comprises the following steps:
(1)Kaolin is first put into immersion treatment 1.8h in the citric acid solution that mass fraction is 5%, quality is placed into after taking-up Fraction be 4% hydrochloric acid solution in immersion treatment 1.8h, immersion treatment in the salpeter solution that mass fraction is 3% is placed into after taking-up 1.8h, is rinsed well with deionized water standby after taking-up;
(2)By step(1)The kaolin of gained calcines 1h in being put into the calcining furnace that temperature is 850 DEG C, then with the liter of 3 DEG C/min Warm speed carries out warming temperature, and after continuous warming treatment 1h, being drawn off natural cooling, to obtain calcined kaolin standby;
(3)By step(2)The calcined kaolin of gained carries out ball mill grinding, and prepared granular size is that the kaolin powder of 700 mesh is standby With;
(4)Take step(3)The deionized water of 2.5 times of gained kaolin silty amount, by toughened zirconium oxide, methenamine, thio two The double lauryls of propionic acid and TDE are added, and are again mixed into kaolin powder, nm-class boron nitride jointly after stirring, with It is standby that 2500 revs/min of rotating speed stirs into homogeneous paste material;
(5)By step(4)The pastel of gained be put into temperature under conditions of 54 ~ 56 DEG C heat drying to its water content be less than 5% When get product modified kaolin.
A kind of capacitor preparation method of multicomponent rapeseed oil impregnating agent, comprises the following steps:
(1)Rapeseed oil, modified kaolin, furfural acetone resin, fatty glyceride, Sodium Polyacrylate and polypropylene glycerol aether are total to With mixing, heating keeping temperature is 50 DEG C, is stirred with 600 revs/min of rotating speed, then stands insulation 15min, is finally cooled down It is standby mixture A to be obtained to normal temperature;
(2)By polyether-ether-ketone, glycerin mono-fatty acid ester, propane diols, four [β-(3,5- di-tert-butyl-hydroxy phenyls)Propionic acid] season penta Four alcohol esters and sodium citrate mix jointly, after being stirred with 500 revs/min of rotating speed, obtain mixture B standby;
(3)Mixture A and mixture B are mixed jointly, and is stirred with 1200 revs/min of rotating speed, got product.
Comparative example 1
This comparative example 1 compared with Example 1, is not modified treatment to kaolin, i.e., with the common kaolin generation of equivalent For modified kaolin, composition in addition, method all same.
Control group
Existing vegetable oil impregnating agent.
Performance measurement is carried out to above-mentioned three kinds of impregnating agent, following table is corresponding correction data:
Embodiment 1 Comparative example 1 Control group
Specific insulation(100 DEG C, Ω m) 6.3×1012 6.0×1012 5.4×1012
Freezing point(℃) -53 -44 -28
Dielectric strength(KV/2.5mm) 66 61 53

Claims (3)

1. a kind of capacitor multicomponent rapeseed oil impregnating agent, it is characterised in that be made up of the material of following weight portion:
120 portions of rapeseed oils, 5 parts of modified kaolins, 8 parts of furfural acetone resins, 2 parts of fatty glycerides, 2 parts of Sodium Polyacrylates, 3 parts gather Oxypropylene glycerin ether, 1.5 parts of polyether-ether-ketones, 1 part of glycerin mono-fatty acid ester, 1 part of propane diols, 1 part four [β-(3,5- di-t-butyl -4- Hydroxy phenyl)Propionic acid] pentaerythritol ester, 0.5 part of sodium citrate;The modified kaolin is made up of the material of following weight portion: 60 parts of kaolin, 1 part of nm-class boron nitride, 1.5 parts of toughened zirconium oxides, 1 part of methenamine, 2 parts of double lauryls of thio-2 acid, 1.2 parts of TDEs.
2. a kind of capacitor according to claim 1 multicomponent rapeseed oil impregnating agent, it is characterised in that the modified height The preparation method of ridge soil comprises the following steps:
(1)Kaolin is first put into immersion treatment 1.8h in the citric acid solution that mass fraction is 5%, quality is placed into after taking-up Fraction be 4% hydrochloric acid solution in immersion treatment 1.8h, immersion treatment in the salpeter solution that mass fraction is 3% is placed into after taking-up 1.8h, is rinsed well with deionized water standby after taking-up;
(2)By step(1)The kaolin of gained calcines 1h in being put into the calcining furnace that temperature is 850 DEG C, then with the liter of 3 DEG C/min Warm speed carries out warming temperature, and after continuous warming treatment 1h, being drawn off natural cooling, to obtain calcined kaolin standby;
(3)By step(2)The calcined kaolin of gained carries out ball mill grinding, and prepared granular size is that the kaolin powder of 700 mesh is standby With;
(4)Take step(3)The deionized water of 2.5 times of gained kaolin silty amount, by toughened zirconium oxide, methenamine, thio two The double lauryls of propionic acid and TDE are added, and are again mixed into kaolin powder, nm-class boron nitride jointly after stirring, with It is standby that 2500 revs/min of rotating speed stirs into homogeneous paste material;
(5)By step(4)The pastel of gained be put into temperature under conditions of 54 ~ 56 DEG C heat drying to its water content be less than 5% When get product modified kaolin.
3. a kind of capacitor as claimed in claim 1 preparation method of multicomponent rapeseed oil impregnating agent, it is characterised in that bag Include following steps:
(1)Rapeseed oil, modified kaolin, furfural acetone resin, fatty glyceride, Sodium Polyacrylate and polypropylene glycerol aether are total to With mixing, heating keeping temperature is 50 DEG C, is stirred with 600 revs/min of rotating speed, then stands insulation 15min, is finally cooled down It is standby mixture A to be obtained to normal temperature;
(2)By polyether-ether-ketone, glycerin mono-fatty acid ester, propane diols, four [β-(3,5- di-tert-butyl-hydroxy phenyls)Propionic acid] season penta Four alcohol esters and sodium citrate mix jointly, after being stirred with 500 revs/min of rotating speed, obtain mixture B standby;
(3)Mixture A and mixture B are mixed jointly, and is stirred with 1200 revs/min of rotating speed, got product.
CN201611147543.1A 2016-12-13 2016-12-13 Multi-component rapeseed oil impregnant for capacitor Pending CN106683884A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108806981A (en) * 2018-06-11 2018-11-13 铜陵市胜美达电子制造有限公司 A kind of preparation method of capacitor impregnant
CN110544584A (en) * 2019-09-06 2019-12-06 安徽赛福电子有限公司 Composite impregnant for improving durability of metalized film capacitor

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Publication number Priority date Publication date Assignee Title
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CN101847473A (en) * 2010-04-13 2010-09-29 深圳尤尼吉尔通信有限公司 Half-dry environment-friendly insulation filling compound for electrician equipment and preparation technology thereof
CN102969150A (en) * 2012-10-31 2013-03-13 安徽拓普森电池有限责任公司 Capacitor impregnant containing modified argil and preparation method thereof

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CN101784646A (en) * 2007-07-31 2010-07-21 雪佛龙美国公司 Electric insulation oil composition and preparation thereof
CN101847473A (en) * 2010-04-13 2010-09-29 深圳尤尼吉尔通信有限公司 Half-dry environment-friendly insulation filling compound for electrician equipment and preparation technology thereof
CN102969150A (en) * 2012-10-31 2013-03-13 安徽拓普森电池有限责任公司 Capacitor impregnant containing modified argil and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108806981A (en) * 2018-06-11 2018-11-13 铜陵市胜美达电子制造有限公司 A kind of preparation method of capacitor impregnant
CN108806981B (en) * 2018-06-11 2020-03-20 铜陵市胜美达电子制造有限公司 Preparation method of capacitor impregnant
CN110544584A (en) * 2019-09-06 2019-12-06 安徽赛福电子有限公司 Composite impregnant for improving durability of metalized film capacitor

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Application publication date: 20170517