CN106710876A - Capacitor impregnant prepared from modified linseed oil - Google Patents

Capacitor impregnant prepared from modified linseed oil Download PDF

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Publication number
CN106710876A
CN106710876A CN201611147542.7A CN201611147542A CN106710876A CN 106710876 A CN106710876 A CN 106710876A CN 201611147542 A CN201611147542 A CN 201611147542A CN 106710876 A CN106710876 A CN 106710876A
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CN
China
Prior art keywords
minutes
capacitor
linseed oil
stirred
oil
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CN201611147542.7A
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Chinese (zh)
Inventor
周继平
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NINGGUO DARONG ELECTRICS Co Ltd
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NINGGUO DARONG ELECTRICS Co Ltd
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Priority to CN201611147542.7A priority Critical patent/CN106710876A/en
Publication of CN106710876A publication Critical patent/CN106710876A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/20Dielectrics using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06
    • H01G4/22Dielectrics using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06 impregnated
    • H01G4/221Dielectrics using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06 impregnated characterised by the composition of the impregnant

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses a capacitor impregnant prepared from modified linseed oil. The capacitor impregnant is made of linseed oil, ricinoleic acid, polyvinyl alcohol, propylene oxide, bamboo powder, hexadecyl methacrylate, mica powder and glass powder. According to the invention, after the capacitor impregnant prepared from modified linseed oil is applied to a capacitor; air gaps on the edge of a capacitor plate and inside a medium are eliminated; the partial discharge performance of the capacitor and the self-healing condition of the medium are improved; the waterproofing performance is strong; the corrosion of the plate and the decline of capacitance can be reduced; the requirements of high energy density of the capacitor and low equivalent series resistance are met; the electrical properties of modified linseed oil are better than the electrical properties of mineral insulating oil; the dielectric loss factor is smaller than the dielectric loss factor of ordinary mineral insulating oil; the breakdown performance and the self-healing performance are effectively improved; and compared with a capacitor prepared from and filled by ordinary mineral insulating oil, the capacitor filled by the impregnant provided by the invention has the advantage that the service life is improved by 18%.

Description

Electric capacity impregnating agent prepared by a kind of modipied natural apatite
Technical field
The present invention relates to capacitor area, electric capacity impregnating agent prepared by more particularly to a kind of modipied natural apatite.
Background technology
The Main Function of AC electric capacity is, by AC signal, to separate direct current between level, and capacitance is bigger, and its pressure drop is smaller, electricity Capacitance is bigger, and resonant frequency is smaller, and electric capacity will be presented perception in lower frequency, can so cause signal high fdrequency component to decay and increase Greatly, PFC electric capacity is widely used in power electronic equipment, and its Main Function is PFC High-frequency Interferences always, and filtering PFC work is produced Raw high-frequency ripple, it is periodicity spike in short-term to solve input current, and harmonic wave and reactive power pollution are produced to power network, because This should consider PFC output electrochemical capacitors the selection of its capacity;The impregnating agent of capacitor is played as liquid insulating medium to be filled out The space filled between solid dielectric, improves the effect of dielectric strength, and performance of the structure under high electric field decides its life-span Gas washing performance under the heat-resisting of length, partial discharge performance and liquid medium, voltage ageing performance and electric field is closely related, at present electricity Tank immersion agent produces more carbon when self-healing punctures, easily, so that under increasing the corrosion and electric capacity of capacitor plate Drop, further influences life-span of the capacitor under high electric field, and uses mineral insulating oil the electric capacity impregnating agent commonly used at present more, And the flash-point of mineral insulating oil is generally below 170 DEG C, biological degradation rate only has 30% or so, can not meet high to insulating materials anti- The requirement of fiery performance, is also unable to reach the requirement of environment-friendlyinsulation insulation material.
The content of the invention
It is real by the following technical programs it is an object of the invention to provide electric capacity impregnating agent prepared by a kind of modipied natural apatite It is existing:
Electric capacity impregnating agent prepared by a kind of modipied natural apatite, is made up of following component by weight:Linseed oil 107, castor Numb acid 10, polyvinyl alcohol 8, expoxy propane 4, bamboo powder 6, hexadecyl metrhacrylate 4, mica powder 4, glass dust 4, adjuvant 2;
The modipied natural apatite is made up of following component by weight:Linseed oil 75, diatomite 2, boric acid 3, rosin tree Fat 4, ethylene glycol 0.5;The preparation method of the modipied natural apatite is:After linseed oil is well mixed with rosin resin, plus Heat after being stirred 30 minutes with 120r/min speed, adds boric acid to 56 DEG C, continues to be kept for 56 DEG C, and stirred with 150r/min speed Mix 15 minutes, then add diatomite and ethylene glycol, by temperature adjustment to 65 DEG C, after being stirred 20 minutes with 150r/min speed, 28 DEG C are cooled to, then using 420W microwave treatment 30s, room temperature is naturally cooled to;The diatomite uses quality in advance Concentration be 6.98% sodium hydroxide solution soak 45 minutes after, washing, filtering, drying and processing obtains final product;
The mica powder is by pretreatment:By mica powder and the titanate esters and propylene glycol methyl ether acetate mixture of its quality 50% It is uniform admixed together, after being ground 1 hour, filtering, washing, drying, you can, the titanate esters and propylene glycol monomethyl ether vinegar Titanate esters and propylene glycol methyl ether acetate press 3 in acid ester mixtures:1 mass ratio is mixed;
The polyvinyl alcohol is by pretreatment:Polyvinyl alcohol is heated to 94 DEG C, softening is reached, then add the sweet of its quality 2.3% Oil and Corn Starch Blends, after stirring, 113 DEG C are increased to by temperature, after being stirred 30 minutes with 250r/min speed, with The speed of 19 DEG C/2s is quickly cooled to 18 DEG C, after being incubated 10 minutes, then is warming up to 118 DEG C, insulation 10 with the speed of 20 DEG C/2s After minute, room temperature is naturally cooled to, obtained final product;
The bamboo powder is by pretreatment:It is added in water, after hotting plate 40 minutes, filtering is added to the temperature that mass concentration is 8.26% Spend after being soaked 20 minutes in the sodium hydroxide solution for 5 DEG C, filtering, washing, drying is obtained final product;
The adjuvant is that Purple Perilla Seed Oil presses 1 with camellia seed oil:4 mass ratios are at 78 DEG C with 550r/min rotating speed mixed at high speed Form within 35 minutes.
A kind of preparation method of electric capacity impregnating agent prepared by modipied natural apatite, including:
(1)The linseed oil of corresponding weight portion is added in 80-90 DEG C of a mixing bowl, the water content of linseed oil is detected, if It is unqualified, dewater treatment is carried out to it, it is standby when μ g/ml in water content≤20 in linseed oil;
(2)Ricinoleic acid, polyvinyl alcohol, the expoxy propane of corresponding weight portion are weighed, are sequentially added in a mixing bowl, be heated to 170 DEG C, After being stirred 25 minutes with 100r/min speed, sealing is closed to stand 10 minutes;
(3)Bamboo powder, the hexadecyl metrhacrylate of corresponding weight portion are weighed in proportion, individually after mixing, are stirred 10 minutes, deblocking A mixing bowl, bamboo powder, hexadecyl metrhacrylate mixture is added in a mixing bowl, by temperature adjustment to 82 DEG C, with 120r/ Min speed is stirred 25 minutes;
(4)Mica powder, glass dust, the adjuvant of corresponding weight portion are weighed, is added in a mixing bowl successively, by temperature adjustment to 60 DEG C, stirred 30 minutes with 100r/min speed, naturally cool to room temperature and obtain final product.
The present invention by substantial amounts of experimental study, by linseed oil having carried out substantial amounts of research and treatment is modified, always Bear the method for modifying of linseed oil optimal when preparing electric capacity impregnating agent so that by the modified linseed oil of the present invention Flash-point is higher than 314 DEG C, meets the fire retardant requirement of capacitor impregnant;Also, the biodegradation of the modified linseed oil of the present invention Rate is up to 98.6%, even if leakage occurs will not also be polluted to water source, living environment etc..Traditional vegetable oil is due to antioxygen Change poor performance, the problems such as condensation point is high, have been limited to as capacitor impregnant.The present invention is by changing for being carried out to linseed oil Property treatment, can not only greatly improve its antioxygenic property can also reduce its condensation point, meet capacitor impregnant preparation property Can demand.
The strong interaction produced during by being processed between polyvinyl alcohol and glycerine and starch mixture, can reduce The fusing point of polyvinyl alcohol, while improve the heat decomposition temperature of polyvinyl alcohol, by pretreatment, the mixed fusing point of polyethylene is by 230 DEG C 167 DEG C are reduced to, heat decomposition temperature brings up to 328 DEG C by 247 DEG C;
By the treatment to mica powder, enable to mica powder surface to be changed into lipophile from hydrophily such that it is able to greatly its With the associativity of linseed oil, the combination property of the electric capacity impregnating agent of preparation is improve.
Beneficial effect of the present invention:Electric capacity impregnating agent prepared by modipied natural apatite of the present invention after being applied in capacitor, The air gap in capacitor plate edge and medium is eliminated, the partial discharge performance of capacitor and the self-healing condition of medium is improved, Water proofing property is strong, and can reduce the corrosion of pole plate and the decline of electric capacity, disclosure satisfy that to capacitor high-energy-density and low Imitate the requirement of series resistance.By modified linseed oil items electric property than mineral insulating oil good, dielectric loss Factor is less than common mineral insulating oil, and when after impregnating agent of the present invention is processed in normal temperature, pulse amplitude is 50-100pc to capacitor Under conditions of test, partial discharge inception voltage is up to 353V, and partial discharge extinction voltage reaches 282V, improves nearly 11%, breakdown performance and self-healing performance have also obtained effective raising, and the general physical and chemical electrical performance base of impregnating agent of the present invention This is unaffected, the life-span of the capacitor of impregnating agent filling of the present invention compared with the capacitor that common mineral insulating oil prepares filling Improve 18%.
Specific embodiment
Electric capacity impregnating agent prepared by a kind of modipied natural apatite, is made up of following component by weight:Linseed oil 107th, ricinoleic acid 10, polyvinyl alcohol 8, expoxy propane 4, bamboo powder 6, hexadecyl metrhacrylate 4, mica powder 4, glass dust 4, auxiliary Agent 2;
The modipied natural apatite is made up of following component by weight:Linseed oil 75, diatomite 2, boric acid 3, rosin tree Fat 4, ethylene glycol 0.5;The preparation method of the modipied natural apatite is:After linseed oil is well mixed with rosin resin, plus Heat after being stirred 30 minutes with 120r/min speed, adds boric acid to 56 DEG C, continues to be kept for 56 DEG C, and stirred with 150r/min speed Mix 15 minutes, then add diatomite and ethylene glycol, by temperature adjustment to 65 DEG C, after being stirred 20 minutes with 150r/min speed, 28 DEG C are cooled to, then using 420W microwave treatment 30s, room temperature is naturally cooled to;The diatomite uses quality in advance Concentration be 6.98% sodium hydroxide solution soak 45 minutes after, washing, filtering, drying and processing obtains final product;
The mica powder is by pretreatment:By mica powder and the titanate esters and propylene glycol methyl ether acetate mixture of its quality 50% It is uniform admixed together, after being ground 1 hour, filtering, washing, drying, you can, the titanate esters and propylene glycol monomethyl ether vinegar Titanate esters and propylene glycol methyl ether acetate press 3 in acid ester mixtures:1 mass ratio is mixed;
The polyvinyl alcohol is by pretreatment:Polyvinyl alcohol is heated to 94 DEG C, softening is reached, then add the sweet of its quality 2.3% Oil and Corn Starch Blends, after stirring, 113 DEG C are increased to by temperature, after being stirred 30 minutes with 250r/min speed, with The speed of 19 DEG C/2s is quickly cooled to 18 DEG C, after being incubated 10 minutes, then is warming up to 118 DEG C, insulation 10 with the speed of 20 DEG C/2s After minute, room temperature is naturally cooled to, obtained final product;
The bamboo powder is by pretreatment:It is added in water, after hotting plate 40 minutes, filtering is added to the temperature that mass concentration is 8.26% Spend after being soaked 20 minutes in the sodium hydroxide solution for 5 DEG C, filtering, washing, drying is obtained final product;
The adjuvant is that Purple Perilla Seed Oil presses 1 with camellia seed oil:4 mass ratios are at 78 DEG C with 550r/min rotating speed mixed at high speed Form within 35 minutes.
A kind of preparation method of electric capacity impregnating agent prepared by modipied natural apatite, including:
(1)The linseed oil of corresponding weight portion is added in 80-90 DEG C of a mixing bowl, the water content of linseed oil is detected, if It is unqualified, dewater treatment is carried out to it, it is standby when μ g/ml in water content≤20 in linseed oil;
(2)Ricinoleic acid, polyvinyl alcohol, the expoxy propane of corresponding weight portion are weighed, are sequentially added in a mixing bowl, be heated to 170 DEG C, After being stirred 25 minutes with 100r/min speed, sealing is closed to stand 10 minutes;
(3)Bamboo powder, the hexadecyl metrhacrylate of corresponding weight portion are weighed in proportion, individually after mixing, are stirred 10 minutes, deblocking A mixing bowl, bamboo powder, hexadecyl metrhacrylate mixture is added in a mixing bowl, by temperature adjustment to 82 DEG C, with 120r/ Min speed is stirred 25 minutes;
(4)Mica powder, glass dust, the adjuvant of corresponding weight portion are weighed, is added in a mixing bowl successively, by temperature adjustment to 60 DEG C, stirred 30 minutes with 100r/min speed, naturally cool to room temperature and obtain final product.
Identical three capacitors of three kinds of impregnating agent applications are punctured respectively in durability experiment, using common mineral Insulating oil is 1680h for impregnating agent, common flax seed oil is used for impregnating agent is 1010h, using impregnating agent of the present invention It is 1965h, it is seen then that impregnating agent performance of the present invention is more preferable.

Claims (2)

1. the electric capacity impregnating agent that prepared by a kind of modipied natural apatite, it is characterised in that be made up of following component by weight:It is sub- Flaxseed oil 107, ricinoleic acid 10, polyvinyl alcohol 8, expoxy propane 4, bamboo powder 6, hexadecyl metrhacrylate 4, mica powder 4, glass dust 4th, adjuvant 2;
The modipied natural apatite is made up of following component by weight:Linseed oil 75, diatomite 2, boric acid 3, rosin tree Fat 4, ethylene glycol 0.5;The preparation method of the modipied natural apatite is:After linseed oil is well mixed with rosin resin, plus Heat after being stirred 30 minutes with 120r/min speed, adds boric acid to 56 DEG C, continues to be kept for 56 DEG C, and stirred with 150r/min speed Mix 15 minutes, then add diatomite and ethylene glycol, by temperature adjustment to 65 DEG C, after being stirred 20 minutes with 150r/min speed, 28 DEG C are cooled to, then using 420W microwave treatment 30s, room temperature is naturally cooled to;The diatomite uses quality in advance Concentration be 6.98% sodium hydroxide solution soak 45 minutes after, washing, filtering, drying and processing obtains final product;
The mica powder is by pretreatment:By mica powder and the titanate esters and propylene glycol methyl ether acetate mixture of its quality 50% It is uniform admixed together, after being ground 1 hour, filtering, washing, drying, you can, the titanate esters and propylene glycol monomethyl ether vinegar Titanate esters and propylene glycol methyl ether acetate press 3 in acid ester mixtures:1 mass ratio is mixed;
The polyvinyl alcohol is by pretreatment:Polyvinyl alcohol is heated to 94 DEG C, softening is reached, then add the sweet of its quality 2.3% Oil and Corn Starch Blends, after stirring, 113 DEG C are increased to by temperature, after being stirred 30 minutes with 250r/min speed, with The speed of 19 DEG C/2s is quickly cooled to 18 DEG C, after being incubated 10 minutes, then is warming up to 118 DEG C, insulation 10 with the speed of 20 DEG C/2s After minute, room temperature is naturally cooled to, obtained final product;
The bamboo powder is by pretreatment:It is added in water, after hotting plate 40 minutes, filtering is added to the temperature that mass concentration is 8.26% Spend after being soaked 20 minutes in the sodium hydroxide solution for 5 DEG C, filtering, washing, drying is obtained final product;
The adjuvant is that Purple Perilla Seed Oil presses 1 with camellia seed oil:4 mass ratios are at 78 DEG C with 550r/min rotating speed mixed at high speed Form within 35 minutes.
2. the preparation method of electric capacity impregnating agent prepared by a kind of modipied natural apatite according to claim 1, its feature exists In, including:
(1)The linseed oil of corresponding weight portion is added in 80-90 DEG C of a mixing bowl, the water content of linseed oil is detected, if It is unqualified, dewater treatment is carried out to it, it is standby when μ g/ml in water content≤20 in linseed oil;
(2)Ricinoleic acid, polyvinyl alcohol, the expoxy propane of corresponding weight portion are weighed, are sequentially added in a mixing bowl, be heated to 170 DEG C, After being stirred 25 minutes with 100r/min speed, sealing is closed to stand 10 minutes;
(3)Bamboo powder, the hexadecyl metrhacrylate of corresponding weight portion are weighed in proportion, individually after mixing, are stirred 10 minutes, deblocking A mixing bowl, bamboo powder, hexadecyl metrhacrylate mixture is added in a mixing bowl, by temperature adjustment to 82 DEG C, with 120r/ Min speed is stirred 25 minutes;
(4)Mica powder, glass dust, the adjuvant of corresponding weight portion are weighed, is added in a mixing bowl successively, by temperature adjustment to 60 DEG C, stirred 30 minutes with 100r/min speed, naturally cool to room temperature and obtain final product.
CN201611147542.7A 2016-12-13 2016-12-13 Capacitor impregnant prepared from modified linseed oil Pending CN106710876A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107731521A (en) * 2017-11-18 2018-02-23 陈馨雅 A kind of capacitor impregnation liquid containing modipied natural apatite

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB826779A (en) * 1955-03-04 1960-01-20 Siemens Ag Improvements in or relating to regenerative condensers
CN1408827A (en) * 2001-09-21 2003-04-09 支良庆 Pollution-free super low temperature insulation switch oil
CN102969150A (en) * 2012-10-31 2013-03-13 安徽拓普森电池有限责任公司 Capacitor impregnant containing modified argil and preparation method thereof
CN102969157A (en) * 2012-10-31 2013-03-13 安徽拓普森电池有限责任公司 Capacitor impregnant containing modified diatomite and preparation method thereof
CN105296051A (en) * 2015-10-20 2016-02-03 中国石油化工股份有限公司 Biodegradable insulation oil and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB826779A (en) * 1955-03-04 1960-01-20 Siemens Ag Improvements in or relating to regenerative condensers
CN1408827A (en) * 2001-09-21 2003-04-09 支良庆 Pollution-free super low temperature insulation switch oil
CN102969150A (en) * 2012-10-31 2013-03-13 安徽拓普森电池有限责任公司 Capacitor impregnant containing modified argil and preparation method thereof
CN102969157A (en) * 2012-10-31 2013-03-13 安徽拓普森电池有限责任公司 Capacitor impregnant containing modified diatomite and preparation method thereof
CN105296051A (en) * 2015-10-20 2016-02-03 中国石油化工股份有限公司 Biodegradable insulation oil and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
严瑞瑄: "《水溶性高分子 第2版》", 30 June 2010 *
钱知勉: "《塑料性能应用手册》", 29 February 1980 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107731521A (en) * 2017-11-18 2018-02-23 陈馨雅 A kind of capacitor impregnation liquid containing modipied natural apatite

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Application publication date: 20170524