CN106672601A - Coil forming and binding production unit with four circumferential stations - Google Patents
Coil forming and binding production unit with four circumferential stations Download PDFInfo
- Publication number
- CN106672601A CN106672601A CN201710093026.9A CN201710093026A CN106672601A CN 106672601 A CN106672601 A CN 106672601A CN 201710093026 A CN201710093026 A CN 201710093026A CN 106672601 A CN106672601 A CN 106672601A
- Authority
- CN
- China
- Prior art keywords
- disk
- fixed
- support
- coil
- rotating shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000009826 distribution Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 238000004804 winding Methods 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 208000033999 Device damage Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/80—Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Abstract
The invention belongs to the technical field of electrical machines and packaging machines, and particularly relates to a coil forming and binding production unit with four circumferential stations. In the production process of civil wires, according to the requirements of a production process, electric wires need to be bound after being coiled and then enter a subsequent procedure. The problem of coil loosening is prone to occurring in the working process of an existing coil forming and binding machine. The coil forming and binding production unit is composed of a rack, a coil forming and winding machine, binding machines and a four-circumferential-station conveying turntable. The coil forming and winding machine and the binding machines are distributed along the circumference of the four-circumferential-station conveying turntable and installed on the rack, coils synchronously rotate along with the conveying turntable when conveyed on the four-circumferential-station conveying turntable, and relative motion between the coils and the conveying turntable is omitted, so that sliding friction is avoided, and the coil loosening phenomenon caused by friction between the coils and a working table is effectively avoided. The two binding machines are adopted for improving production efficiency.
Description
Technical field
The invention belongs to technical machinery and packing machinery technology, and in particular to a kind of station lopping band of circumference four is given birth to
Produce unit.
Background technology
In civil electric wire production process, according to manufacturing technique requirent, electric wire needs to carry out wearing bundle in twice after lopping
Then band enters back into subsequent handling.Existing lopping belt banding machine is by lopping admission machine, wire coil conveyer device, belt banding machine one
(such as Fig. 1, wherein 1a- lopping admission machine, 2- coils, 3- coil conveyer devices, 4- panels, 5a- belt banding machines, 6- are embraced for column arrangement
Tight device, 7- guide rails, 8- cylinders).Coil is in the transfer process from lopping admission machine to belt banding machine, it is necessary to by coil conveyer device
To complete.Coil conveyer device is made up of arm device and guide rail.Lopping admission machine is completed after the lopping of a spiral, cohesion device
Coil is held tightly in the presence of cylinder from both sides, subsequently, cohesion device is moved under power drive along guide rail to the direction of belt banding machine
Dynamic, after coil moves to the operating position of belt banding machine and completes band, cohesion device unclamps and simultaneously returns to lopping along guide rail and receive
At line machine, prepare the conveying of next coil.During using such coil conveyer device, coil is to hold tightly in course of conveying
What device was moved under holding tightly on platform panel, and panel is fixed, therefore, course of conveying coil lower surface with
There is sliding friction between panel surface, coil Jing often loosely falls in course of conveying because of friction, once there is coil loosely, must
Solution in time must be in time found, the serious consequences such as device damage otherwise just will occur.And this problem is with regard to existing device structure
For, cannot really solve always, the presence of this persistent ailment seriously constrains the automaticity of the production equipment, production surely
Qualitative and production efficiency.
The content of the invention
It is an object of the invention to provide a kind of coil lopping bundling device that can efficiently solve the problems referred to above.
The station lopping band of circumference of the present invention four production generating set main body is a disk rotated around fixing axle, on disk
Uniform four lower take-up reels, and lopping admission machine and belt banding machine are along disk peripheral distribution.For improve production efficiency, use
Two belt banding machines.
The technical solution used in the present invention is：
The station lopping band of circumference four produces unit by frame, lopping admission machine, belt banding machine and the station conveying rotating disc group of circumference four
Into；It is characterized in that：
The station conveying rotating disc of circumference four is made up of rotating disk body, fixed rotating shaft seat, arm device and lower take-up reel；
Fixed rotating shaft seat is arranged in frame, is made up of fixed seat, rotating shaft, bearing, and rotating shaft is arranged in fixed seat by bearing
And can freely rotate, rotating shaft top is connected with rotating disk body, both is synchronously freely rotated, and is provided with fixed seat close
Switch.
Rotating disk body is the circular rotatable body being made up of support disk and work disk, and bottom is propped up and held round to support disk
Connect support column on disk, work disk is connected on support column；Support disk to be connected with the rotating shaft in fixed rotating shaft seat, support disk
Gear is processed as, is engaged with the gear on rack-mounted power motor, supported and sensor block is installed on disk.Work
There are four uniform circular holes on disk, for placing lower take-up reel.
Lower take-up reel is made up of fixed bearing block, rotation dish, bearing.Rotation dish is by bearings in fixed bearing block
In, rotation dish can be rotated freely.
Lower take-up reel has 4 groups, is evenly distributed on the support disk of rotating disk body, and is arranged on by fixed bearing block
Support on disk,
Arm device is made up of guide rail and arm（See Fig. 9）, guide rail is fixed on the support disk of rotating disk body, and arm is arranged on
On guide rail, clamping cylinder and mobile cylinder are installed in arm.Clamping cylinder can make arm hold coil tightly；The work of mobile cylinder
One end of stopper rod is fixed on support disk by connecting seat, moves forward and backward can arm.Arm device has 4 groups, is under 4 groups
Coil on take-up reel is provided to be held tightly and mobile function.
Lopping admission machine and belt banding machine be circumferentially four station conveying rotating disc circle distributions and be arranged on frame on.
For improve production efficiency, two belt banding machines have been used.
The course of work is：After the first disk line lopping take-up terminates, coil, lower take-up reel is counterclockwise together with rotating disk body
90 ° are rotated, at this moment, the first disk coil is located exactly at the working position of first belt banding machine, can carry out first band operation;2nd
Individual lower take-up reel is just concentric with the upper Wire winding shaft on lopping admission machine, can carry out the second disk coil wire-drawing process.It is rotated further by 90 °
The lopping work of the second band of the first disk line and first band of the second disk line and the 3rd disk line can be carried out.Successively again
Rotate 90 ° of first disk line and send position positioned at subsequent handling, the second disk line can carry out second band, and the 3rd disk line can carry out first
Road band, the 4th disk line carries out lopping take-up.And so on, lopping, band, secondary band, the past postorder work of coil are completed
The a series of activities of the defeated grade of sequence.Rotating disk often rotates 90 °, can simultaneously complete 3 conveying actions, and one is that coil is defeated from lopping admission machine
It is sent at first belt banding machine, two is that coil is transported at second belt banding machine from first belt banding machine, three is coil from
It is transported at subsequent process equipment at two road belt banding machines；Again because coil and work top are to rotate simultaneously, just do not have between the two
There is sliding friction, efficiently avoid coil because of the loose phenomenon produced with work top friction.Therefore the station of circumference four
Lopping band production unit improves automaticity, production stability and the production efficiency of equipment.
Description of the drawings
Fig. 1 existing equipment structure charts.
The station lopping band of Fig. 2 circumference four produces unit structure chart.
The station conveying rotating disc structure chart of Fig. 3 circumference four.
The station conveying rotating disc sectional view of Fig. 4 circumference four.
The station conveying rotating disc top view of Fig. 5 circumference four.
Fig. 6 fixed rotating shaft seat sectional views.
Fig. 7 rotating disk body structure charts.
Take-up reel sectional view under Fig. 8.
Fig. 9 arm structure drawing of device.
Specific embodiment
Referring to the drawings 2-9
The station lopping band of circumference four produces unit, by frame 11, lopping admission machine 1, belt banding machine 5（Lopping admission machine 1 and band
Machine 5 is identical with lopping admission machine 1a in Fig. 1 and belt banding machine 5a structures）Constitute with the station conveying rotating disc 9 of circumference four（See figure
2）；Lopping admission machine 1 and belt banding machine 5 circumferentially the circle distribution of four station conveying rotating disc 9 and be arranged on frame 11 on.To improve life
Efficiency is produced, two belt banding machines have been used.
The station conveying rotating disc 9 of circumference four is by 10 groups of fixed rotating shaft seat 12, rotating disk body 13, arm device 16 and lower take-up reel
Into（See Fig. 3-Fig. 5）；
Fixed rotating shaft seat 12 is arranged in frame 11, is made up of fixed seat 19, rotating shaft 17, bearing 18（See Fig. 6）, rotating shaft 17 passes through
Bearing 18 is arranged in fixed seat 19 and can freely rotate, and the top of rotating shaft 17 and rotating disk body 13 use mode connects for screw, makes both can
Freely rotated with synchronous, proximity switch 15 is installed in fixed seat 19（See Fig. 4）.
Rotating disk body 13 is made up of support disk 22 and work disk 20（See Fig. 7）, bottom supports to support disk 22
Connection support column 21 is screwed on disk 22, work disk 20 is fixedly connected on support column 21；Support disk 22 and fix
The mode connects for screw of rotating shaft 17 in shaft seat 12, supports disk 22 to be processed into gear, with the power motor in frame 11
On gear engagement；Support and sensor block 14 is installed on disk 22（See Fig. 4）.There are four uniform circular holes in work disk 20,
For placing lower take-up reel 10.
Lower take-up reel 10 is made up of fixed bearing block 23, rotation dish 25, bearing 24,（See Fig. 8）.Rotation dish 25 passes through bearing
24 are supported in fixed bearing block 23, and rotation dish 25 can be rotated freely.
Lower take-up reel 10 has 4 groups, is evenly distributed on the support disk 22 of rotating disk body 13, and by fixed bearing block
23 are arranged on support disk 22 with screw.
Arm device 16 is made up of guide rail 26 and arm 27（See Fig. 9）, guide rail 26 is screwed in rotating disk body 13
Support on disk 22, arm 27 is arranged on guide rail 26, and clamping cylinder 29 and mobile cylinder 28 are provided with arm 27.Clamp gas
Cylinder 29 can make arm 27 hold coil 2 tightly；One end of the piston rod of mobile cylinder 28 is fixed on support disk by connecting seat 30
On 22, move forward and backward can arm 27.Arm device 16 has 4 groups, be coil 2 under 4 groups on take-up reel 10 provide hold tightly and
Mobile function.
During work, after the first roll coil completes lopping take-up, coil 2 is defined on first lower take-up reel 10, this
When, the action of clamping cylinder 29 of relevant position makes arm 27 hold coil 2 tightly, and then power motor starts, and is turned by gear driven
Moving plate body 13 is rotated, when 14 proximity switch 15 of sensor block being fixed on the support lower surface of disk 22, the induced signal of generation
Power motor is set to stop operating.At this moment the station conveying rotating disc 9 of circumference four rotates 90 ° just, because lower take-up reel 10 and arm are filled
Put 16 to be all integrally fixed on the support disk 22 of rotating disk body 13, so, coil 2 arm device 16 holding in the state of with turn
90 ° of one synchronous axial system of Moving plate body 13 and reach the operating position of first belt banding machine 5-1, and original position is in first belt banding machine
The coil of operating position has been sent to the position of second belt banding machine 5-2, and original position is in the coil quilt of second belt banding machine 5-2 positions
Arm assembly 16 is sent to conveyer belt 31 and is sent on subsequent process equipment.
Therefore, the once rotation of the station conveying rotating disc 9 of circumference four can complete 3 transportation works, substantially increase production
Efficiency.Again because coil 2 is with the synchronous axial system of garden disk 20 that works, between the two when four station conveying rotating disc of circumference 9 is rotated
Without relative motion, also just without sliding friction, coil 2 is efficiently avoid loose because what is produced with work top friction
Phenomenon.
Claims (2)
1. a kind of station lopping band of circumference four production unit is conveyed by frame, lopping admission machine, belt banding machine and the station of circumference four
Rotating disk is constituted；It is characterized in that：
The station conveying rotating disc of circumference four is made up of rotating disk body, fixed rotating shaft seat, arm device and lower take-up reel；
Fixed rotating shaft seat is arranged in frame, is made up of fixed seat, rotating shaft, bearing, and rotating shaft is arranged in fixed seat by bearing,
Rotating shaft top is connected with rotating disk body, and proximity switch is provided with fixed seat；
Rotating disk body is to be made up of support disk and work disk, and bottom to support and be fixedly connected support on disk to support disk
Post, connects work disk on support column；Support disk to be connected with the rotating shaft in fixed rotating shaft seat, prop up and hold round and be processed as gear, with
Gear engagement on rack-mounted power motor, to support and be provided with sensor block on disk；There are four in work disk
The circular hole of cloth；
Lower take-up reel is made up of fixed bearing block, rotation dish, bearing；Rotation dish is by bearings in fixed bearing block；
Lower take-up reel has 4 groups, is evenly distributed on the support disk of rotating disk body, and is arranged on by fixed bearing block and holds round
On disk；
Arm device has 4 groups, and arm device is made up of guide rail and arm, and guide rail is fixed on the support disk of rotating disk body, embraces
Arm is arranged on guide rail, and clamping cylinder and mobile cylinder are provided with arm；One end of the piston rod of mobile cylinder is by connection
Seat is fixed on support disk；
Lopping admission machine and belt banding machine be circumferentially four station conveying rotating disc circle distributions and be arranged on frame on.
2. a kind of station lopping band of circumference four production unit according to described in claim 1, is characterized in that
Described belt banding machine is 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710093026.9A CN106672601B (en) | 2017-02-21 | 2017-02-21 | Four station lopping band of circumference produces unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710093026.9A CN106672601B (en) | 2017-02-21 | 2017-02-21 | Four station lopping band of circumference produces unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106672601A true CN106672601A (en) | 2017-05-17 |
| CN106672601B CN106672601B (en) | 2018-09-18 |
Family
ID=58861229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710093026.9A Active CN106672601B (en) | 2017-02-21 | 2017-02-21 | Four station lopping band of circumference produces unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106672601B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107600505A (en) * | 2017-09-20 | 2018-01-19 | 无锡恒泰电缆机械制造有限公司 | The full-automatic belt banding machine tied up is worn in electric coil |
| CN109051124A (en) * | 2018-06-15 | 2018-12-21 | 宁波禹泰自动化科技有限公司 | A kind of terminal box automatic binding equipment |
| CN109665164A (en) * | 2019-01-02 | 2019-04-23 | 圣泽电缆有限公司 | A kind of electric wire is at travelling expenses around admission machine |
| CN109687661A (en) * | 2019-01-28 | 2019-04-26 | 高鑫斌 | A kind of production method and its production equipment of magne to coil |
| CN109787432A (en) * | 2019-01-28 | 2019-05-21 | 高鑫斌 | A kind of magne to coil conveying processing unit (plant) and production equipment |
| CN111003244A (en) * | 2019-11-18 | 2020-04-14 | 安徽国电电缆股份有限公司 | Bunching machine for ship cable production |
| CN115108114A (en) * | 2022-08-26 | 2022-09-27 | 合肥超旭机电设备有限公司 | Equipment for integrated processing of packing and stacking of elastic metal pipes of cables |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1026388A (en) * | 1962-01-24 | 1966-04-20 | Schloemann Ag | A method of automatically binding bundles or coils,and apparatus for performing the same |
| DE1801178A1 (en) * | 1968-10-04 | 1970-04-16 | Schmitz Soehne Gmbh | Packing press for coiled wire |
| US20050023401A1 (en) * | 2003-07-30 | 2005-02-03 | Lincoln Global, Inc., A Delaware Corporation | Apparatus for packing wire in a storage container by use of reverse winding |
| CN202848065U (en) * | 2012-08-31 | 2013-04-03 | 昆山市佰奥自动化设备科技有限公司 | Wire rod automatic tying universal equipment |
| CN203624085U (en) * | 2013-12-06 | 2014-06-04 | 无锡恒泰电缆机械制造有限公司 | Embracing arm device of wire coiling and coating all-in-one machine |
| CN203921268U (en) * | 2014-06-03 | 2014-11-05 | 无锡恒泰电缆机械制造有限公司 | Full automaticity lopping binding all-in-one |
| CN205187481U (en) * | 2015-11-09 | 2016-04-27 | 福建上杭太阳铜业有限公司 | Coil winder |
| CN106253607A (en) * | 2016-09-23 | 2016-12-21 | 佛山市顺德区纵奇自动化设备有限公司 | Automatic vertical coil winding machine |
-
2017
- 2017-02-21 CN CN201710093026.9A patent/CN106672601B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1026388A (en) * | 1962-01-24 | 1966-04-20 | Schloemann Ag | A method of automatically binding bundles or coils,and apparatus for performing the same |
| DE1801178A1 (en) * | 1968-10-04 | 1970-04-16 | Schmitz Soehne Gmbh | Packing press for coiled wire |
| US20050023401A1 (en) * | 2003-07-30 | 2005-02-03 | Lincoln Global, Inc., A Delaware Corporation | Apparatus for packing wire in a storage container by use of reverse winding |
| CN202848065U (en) * | 2012-08-31 | 2013-04-03 | 昆山市佰奥自动化设备科技有限公司 | Wire rod automatic tying universal equipment |
| CN203624085U (en) * | 2013-12-06 | 2014-06-04 | 无锡恒泰电缆机械制造有限公司 | Embracing arm device of wire coiling and coating all-in-one machine |
| CN203921268U (en) * | 2014-06-03 | 2014-11-05 | 无锡恒泰电缆机械制造有限公司 | Full automaticity lopping binding all-in-one |
| CN205187481U (en) * | 2015-11-09 | 2016-04-27 | 福建上杭太阳铜业有限公司 | Coil winder |
| CN106253607A (en) * | 2016-09-23 | 2016-12-21 | 佛山市顺德区纵奇自动化设备有限公司 | Automatic vertical coil winding machine |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107600505A (en) * | 2017-09-20 | 2018-01-19 | 无锡恒泰电缆机械制造有限公司 | The full-automatic belt banding machine tied up is worn in electric coil |
| CN109051124A (en) * | 2018-06-15 | 2018-12-21 | 宁波禹泰自动化科技有限公司 | A kind of terminal box automatic binding equipment |
| CN109665164A (en) * | 2019-01-02 | 2019-04-23 | 圣泽电缆有限公司 | A kind of electric wire is at travelling expenses around admission machine |
| CN109665164B (en) * | 2019-01-02 | 2020-08-11 | 圣泽电缆有限公司 | Electric wire becomes dish winding admission machine |
| CN109687661A (en) * | 2019-01-28 | 2019-04-26 | 高鑫斌 | A kind of production method and its production equipment of magne to coil |
| CN109787432A (en) * | 2019-01-28 | 2019-05-21 | 高鑫斌 | A kind of magne to coil conveying processing unit (plant) and production equipment |
| CN111003244A (en) * | 2019-11-18 | 2020-04-14 | 安徽国电电缆股份有限公司 | Bunching machine for ship cable production |
| CN111003244B (en) * | 2019-11-18 | 2021-06-22 | 安徽国电电缆股份有限公司 | Bunching machine for ship cable production |
| CN115108114A (en) * | 2022-08-26 | 2022-09-27 | 合肥超旭机电设备有限公司 | Equipment for integrated processing of packing and stacking of elastic metal pipes of cables |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106672601B (en) | 2018-09-18 |
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Denomination of invention: Circular four station circular tie production unit Granted publication date: 20180918 Pledgee: Wuxi Xishan sub branch of Bank of China Ltd. Pledgor: WUXI HENGTAI CABLE MACHINERY MANUFACTURE Co.,Ltd. Registration number: Y2024980011872 |