CN106659113A - Material inspection system and material inspection method - Google Patents

Material inspection system and material inspection method Download PDF

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Publication number
CN106659113A
CN106659113A CN201610007692.1A CN201610007692A CN106659113A CN 106659113 A CN106659113 A CN 106659113A CN 201610007692 A CN201610007692 A CN 201610007692A CN 106659113 A CN106659113 A CN 106659113A
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CN
China
Prior art keywords
parts
materials
station
load plate
conveyer
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Granted
Application number
CN201610007692.1A
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Chinese (zh)
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CN106659113B (en
Inventor
王人杰
赖明正
徐志宏
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Utechzone Co Ltd
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Utechzone Co Ltd
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Publication of CN106659113A publication Critical patent/CN106659113A/en
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Publication of CN106659113B publication Critical patent/CN106659113B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages

Abstract

The invention provides a material inspection system and a material inspection method. The material part inspection method comprises the following steps: at a first station, with the aid of a position calibration device, moving a plurality of material parts on a material tray to a carrying tray through a first mechanical device; acquiring images of the materials of the carrying disc by an automatic inspection device of the second station, and automatically inspecting whether the materials are abnormal or not according to the images to obtain a first inspection result; when the first inspection result indicates that at least one material part is abnormal, image acquisition is carried out on the at least one material part again through an image acquisition device of the third station, and the at least one material part is rechecked to obtain a second inspection result; and distributing the materials by a second mechanical device of the fourth station according to the second inspection result. The invention adopts an automatic inspection mode to replace partial manual inspection action, thereby shortening the inspection time of the material and reducing the error rate of the inspection result.

Description

Materials and parts inspection system and materials and parts inspection method
Technical field
The invention relates to a kind of inspection system, and in particular to a kind of materials and parts inspection system and material Part inspection method.
Background technology
With the popularization of knowledge, the fast propagation of information, the competition between industry becomes scientific and technological progress Maximum power.Such as utilization of industry cost, production capacity number and human resources etc., is all used by dealer Using the index as competition each other.Therefore, how to reduce industry cost, increase yield and effective Utilization human resources the problems such as, become the problem that positive research is needed in innovation product for industry.
In general, current electronic component can pass through surface adhering technical (Surface Mount Technology, referred to as:SMT) it is affixed directly on the surface of flexible printed wiring board (FPC).However, The flexible printed wiring board completed above by SMT process techniques is dependent on artificial mode entirely mostly Carry out the inspection of outward appearance.This mode completely manually to be checked not only quite expends man-hour, And be likely to the inspection result obtained by Manual Visual Inspection wrong.
The content of the invention
In view of this, the present invention provides a kind of materials and parts inspection system and materials and parts inspection method, may be used to automatically The welded condition of the multiple parts in the outward appearance and each materials and parts of each materials and parts is checked to obtain inspection knot automatically Really, and indicated abnormal materials and parts in automatic assay can be directed to be rechecked to obtain rechecking result. Finally sub-material process can be carried out according to result is rechecked, to complete the inspection action of materials and parts.Due to above-mentioned Materials and parts inspection system and materials and parts inspection method replace the desk checking of part using the check system of automation Action, therefore the Check-Out Time of materials and parts can be shortened, and the error rate of assay can be reduced.
The materials and parts inspection system of the present invention includes first stop, second station, the 3rd station and the 4th station.First Stand comprising the first mechanical device and location calibration device.First mechanical device by position correction to be filled Put and multiple materials and parts of the first charging tray are moved to load plate.Second station to receive the load plate from first stop, Wherein second station includes automatic checking device.Automatic checking device to carry out image acquisition to each materials and parts, And check whether each materials and parts are abnormal to obtain the first inspection result automatically according to this.3rd station to receive from The load plate of second station.3rd station includes image acquiring device.In the first inspection result indicates this little materials and parts At least one first materials and parts it is abnormal when, to this, at least one first materials and parts re-start image to image acquiring device Obtain, and according to this to this, at least one first materials and parts are rechecked to obtain the second inspection result.Use at 4th station To receive the load plate from the 3rd station.4th station includes the second mechanical device.Second mechanical device is to root Sub-material process are carried out to this little materials and parts of load plate according to the second inspection result.
The materials and parts inspection method of the present invention can be used for materials and parts inspection system, and this materials and parts inspection method is comprising following Step.In first stop, under the auxiliary of location calibration device, by the first mechanical device by the first charging tray Multiple materials and parts move to load plate.Figure is carried out to each materials and parts of load plate by the automatic checking device of second station As obtaining, and check whether each materials and parts are abnormal to obtain the first inspection result automatically according to this.When the first inspection When as a result indicating at least one first materials and parts exception in this little materials and parts of load plate, obtained by the image at the 3rd station At least one first materials and parts re-start image acquisition, and at least one first materials and parts to this according to this to this to take device Rechecked to obtain the second inspection result.Knot is checked according to second by second mechanical device at the 4th station Really sub-material process are carried out to this little materials and parts of load plate.
Based on above-mentioned, the materials and parts inspection system and materials and parts inspection method of the present invention first can automatically check each materials and parts Outward appearance and each materials and parts on multiple parts welded condition to obtain the first inspection result, then can pin Abnormal materials and parts (i.e. the first materials and parts) indicated in first inspection result are rechecked to obtain the second inspection As a result.Finally sub-material process can be carried out to this little materials and parts according to the second inspection result, to complete materials and parts Inspection action.Because above-mentioned materials and parts inspection system and materials and parts inspection method are using the inspection party for automating Formula can shorten the Check-Out Time of materials and parts replacing the desk checking action of part, and can reduce inspection knot The error rate of fruit.
It is that the features described above and advantage of the present invention can be become apparent, special embodiment below, and coordinate Accompanying drawing is described in detail below.
Description of the drawings
Fig. 1 is the configuration diagram of the materials and parts inspection system shown by one embodiment of the invention;
Fig. 2 is the detailed architecture schematic diagram of the first stop of the materials and parts inspection system of Fig. 1;
Fig. 3 is the detailed architecture schematic diagram of the second station of the materials and parts inspection system of Fig. 1;
Fig. 4 is the detailed architecture schematic diagram at the 3rd station of the materials and parts inspection system of Fig. 1;
Fig. 5 is the detailed architecture schematic diagram at the 4th station of the materials and parts inspection system of Fig. 1;
Fig. 6 is the schematic diagram of the materials and parts inspection system shown by another embodiment of the present invention;
Fig. 7 is the detailed architecture schematic diagram of the first stop of the materials and parts inspection system of Fig. 6;
Fig. 8 is the detailed architecture schematic diagram of the second station of the materials and parts inspection system of Fig. 6;
Fig. 9 is the detailed architecture schematic diagram at the 3rd station of the materials and parts inspection system of Fig. 6;
Figure 10 is the detailed architecture schematic diagram at the 4th station of the materials and parts inspection system of Fig. 6;
The step of Figure 11 is the materials and parts inspection method shown by one embodiment of the invention flow chart.
Description of reference numerals:
100、200:Materials and parts inspection system;
110、210:First stop;
111:First mechanical device;
112:Location calibration device;
113、123、133、143:Second conveyer;
114、124、134、144:Second conveyer;
120、220:Second station;
121:Automatic checking device;
125:Movable turn-over device;
130、230:3rd station;
131:Image acquiring device;
140、240:4th station;
141:Second mechanical device;
150:First shifting apparatus;
160:Second shifting apparatus;
170:3rd shifting apparatus;
260:Shifting apparatus;
AA1:Feeding area;
AA2:Position correction area;
AA3:First capture region;
AA4:Second capture region;
AA5:Sub-material area;
AA6:Discharge zone;
CM_1~CM_N:Materials and parts;
NGB:Abnormal materials and parts collecting region;
OP1、OP2、OP3:Operator;
PA1:Load plate, the first load plate;
PA2:Load plate, the second load plate;
PA3:Load plate, the 3rd load plate;
PL:Microscope carrier;
RA1:Turning mechanical arm;
S700、S710、S720、S730:Step;
TR1:First charging tray;
TR2:Second charging tray.
Specific embodiment
With detailed reference to the one exemplary embodiment of the present invention, the one exemplary embodiment is illustrated in the accompanying drawings Example.In addition, all possible parts, the element/component of the identical label used in drawings and the embodiments Represent same or like part.
The materials and parts inspection system that the embodiment of the present invention is proposed may be used to check multiple materials and parts, wherein Above-mentioned each materials and parts can be by surface adhering technical (Surface Mount Technology, abbreviation:SMT) Processing procedure institute output materials and parts, for example, above-mentioned each materials and parts can be by electricity by surface adhering technical Sub- part is pasted on the flexible printed wiring board (FPC) on surface, but the invention is not restricted to this.Further to Say, the materials and parts inspection system of the embodiment of the present invention may be used to check on the outward appearance of each materials and parts and each materials and parts The welded condition of each part, for example, can check whether above-mentioned materials and parts have following flaw:Short Item, wrong part, tin Part deflection on bridge, few tin or materials and parts etc., but the invention is not restricted to this.
Fig. 1 is below refer to, Fig. 1 is the materials and parts inspection system 100 shown by one embodiment of the invention Configuration diagram.Materials and parts inspection system 100 can include first stop 110, second station 120, the 3rd station 130 And the 4th station 140.In the exemplary embodiment of figure 1, first stop 110, second station 120, 3rd station 130 and the 4th station 140 can be configured and cause materials and parts inspection system 100 for linear pattern, but The invention is not restricted to this.
It is below the first stop of the materials and parts inspection system 100 of Fig. 1 referring to Fig. 1 and Fig. 2, Fig. 2 110 detailed architecture schematic diagram.First, operator OP1 can will be equipped with multiple materials and parts CM_1~CM_N The first charging tray TR1 and the load plate PA1 of sky provide to first stop 110, but the present invention not as Limit.In other embodiments of the invention, equipped with the first charging tray TR1 of multiple materials and parts CM_1~CM_N And the load plate PA1 of sky also can be by way of automation (such as in the way of mechanical arm or conveyer belt) It is supplied to first stop 110.First stop 110 can be comprising the first mechanical device 111 and location calibration device 112.First mechanical device 111 may be used to the first charging tray TR1's by location calibration device 112 Multiple materials and parts CM_1~CM_N are moved to load plate PA1.In one embodiment of this invention, first is mechanical Device 111 can include the first mechanical arm (robotic arm), and location calibration device 112 can include first Charge coupled cell (charge-coupled device, referred to as:), but the present invention is not limited thereto CCD.
Specifically, materials and parts to be tested CM_1~CM_N was generally placed in before testing In the middle of the space of one charging tray TR1 (such as can be general plastic cement charging tray).However, due to the first charging tray TR1 Space and materials and parts CM_1~CM_N between generally there is no small space, therefore carrying out materials and parts During the inspection action of CM_1~CM_N, materials and parts inspection system 100 is possibly cannot be to each materials and parts CM_1~CM_N carries out accurately positioning to be taken pictures.Furthermore, the first above-mentioned charging tray TR1 is only used Each materials and parts CM_1~CM_N is filled to take advantage of, the first charging tray TR1 does not generally have can entirely adsorb materials and parts The function of CM_1~CM_N, causes materials and parts inspection system 100 possibly cannot intactly check each materials and parts The welded condition of the part of the outward appearance of CM_1~CM_N or each materials and parts CM_1~CM_N.Therefore, exist Each materials and parts CM_1~CM_N is carried out before inspection action, to first pass through location calibration device 112 to take Positional informations of each materials and parts CM_1~CM_N on the first charging tray TR1, and the first mechanical device 111 Then each materials and parts CM_1~CM_N can be moved by acquired positional information multiple to load plate PA1 In the middle of space.Specifically, have between each space of load plate PA1 and each materials and parts CM_1~CM_N Less space, and first stop 110 can be by the hole in each space of load plate PA1 by each material Part CM_1~CM_N is smooth to be adsorbed in each space of load plate PA1, with the follow-up inspection action of profit.
It is below the second station of the materials and parts inspection system 100 of Fig. 1 referring to Fig. 1 and Fig. 3, Fig. 3 120 detailed architecture schematic diagram.Second station 120 may be used to receive the load plate PA1 from first stop 110. Second station 120 can include automatic checking device 121.Automatic checking device 121 may be used to each materials and parts First face (such as front) and the second face (such as back side) of CM_1~CM_N carries out image acquisition, and according to this Automatically check whether each materials and parts CM_1~CM_N is abnormal to obtain the first inspection result.The one of the present invention In embodiment, automatic checking device 121 can include the second mechanical arm, and the second mechanical arm can have Second charge coupled cell.Automatic checking device 121 can control the movement of above-mentioned second mechanical arm, with Make the second charge coupled cell can respectively to multiple angles and in first face of each materials and parts CM_1~CM_N Multiple angles in two faces carry out image acquisition.
It is below the 3rd station of the materials and parts inspection system 100 of Fig. 1 referring to Fig. 1 and Fig. 4, Fig. 4 130 detailed architecture schematic diagram.3rd station 130 may be used to receive the load plate PA2 from second station 120, And reinspection is performed to materials and parts CM_1~CM_N.3rd station 130 can include image acquiring device 131.When When above-mentioned first inspection result indicates that at least one first materials and parts in materials and parts CM_1~CM_N are abnormal, image Acquisition device 131 can re-start image acquisition in first face or the second face of at least one first materials and parts to this, And according to this to this, at least one first materials and parts are rechecked to obtain the second inspection result.In the present invention one is real In applying example, image acquiring device 131 can be comprising microscope or tricharged coupling element, wherein operator OP2 can pass through tricharged coupling element to first face or the second face of above-mentioned at least one first materials and parts again Image acquisition is carried out, so that at least one first materials and parts are rechecked to this.Or, operator OP2 can lead to First face or the second face of at least one first materials and parts are rechecked to this to cross microscope.
For example, if learn that materials and parts CM_1 is abnormal according to above-mentioned first inspection result, then scheme Obtain as acquisition device 131 can re-start image to first face of materials and parts CM_1 or the second face, cause Operator OP2 can be rechecked according to this to judge whether materials and parts CM_1 is really abnormal to materials and parts CM_1, So as to obtain the second inspection result.If operator OP2 judges materials and parts after materials and parts CM_1 is reexamined CM_1 is normal, then it is normal that operator OP2 can correct the first inspection result to obtain materials and parts CM_1 The second inspection result;It is the second abnormal inspection result that materials and parts CM_1 is otherwise obtained.Or, If operator OP2 judges materials and parts CM_1 still for abnormal after materials and parts CM_1 is reexamined, but behaviour Work person OP2 judges that materials and parts CM_1 can become normal by repair action, then operator OP2 also may be used Materials and parts CM_1 is repaired and corrected the first inspection result and is checked as normal second with obtaining materials and parts CM_1 As a result.
It is below the 4th station of the materials and parts inspection system 100 of Fig. 1 referring to Fig. 1 and Fig. 5, Fig. 5 140 detailed architecture schematic diagram.4th station 140 may be used to receive the load plate PA3 from the 3rd station 130. 4th station 140 can include the second mechanical device 141.Second mechanical device 141 may be used to according to above-mentioned Two inspection results and sub-material process are carried out to the materials and parts CM_1~CM_N of load plate PA3.The present invention's In one embodiment, the second mechanical device 141 can include mechanical arm, but not limited to this.
For further, load plate PA1, PA2, the PA3 shown in Fig. 1 can comprising the first load plate PA1, Second load plate PA2 and the 3rd load plate PA3.Particularly, the first mechanical device 111 of first stop 110 Materials and parts CM_1~CM_N can be moved to the first load plate PA1 from the first charging tray TR1.Second station 120 Can receive the first load plate PA1 from first stop 110, and the materials and parts CM_1 of the first load plate PA1~ CM_N can be in second station 120 is by turn-over and is transferred to the second load plate PA2.3rd station 130 can receive to be come Can be in from the materials and parts CM_1~CM_N of the second load plate PA2 of second station 120, and the second load plate PA2 3rd station 130 is by turn-over and is transferred to the 3rd load plate PA3.4th station 140 can be received from the 3rd station 130 The 3rd load plate PA3.Second mechanical device 141 can be according to above-mentioned second inspection result by the 3rd load plate Materials and parts CM_1~the CM_N of PA3 carries out sub-material process.Will be described in detail after a while.
In the embodiment shown in fig. 1, materials and parts inspection system 100 can also comprising the first shifting apparatus 150, Second shifting apparatus 160 and the 3rd shifting apparatus 170.In one embodiment of this invention, first move Carry and put the 150, second shifting apparatus 160 and the 3rd shifting apparatus 170 and can be respectively shifting mechanical arm Arm, but the invention is not restricted to this.In other embodiments of the invention, the first shifting apparatus 150, Two shifting apparatus 160 and the 3rd shifting apparatus 170 also can respectively be, for example, conveyer belt conveying device To realize.
As shown in figure 1, the first shifting apparatus 150 are configured on first stop 110 and second station 120, And may be used to for the first load plate PA1 to be sent to second station 120 from first stop 110.Second shifting apparatus 160 It is configured on the station 130 of second station 120 and the 3rd, and may be used to second load plate PA2 from second station 120 are sent to the 3rd station 130.3rd shifting apparatus 170 are configured in the 3rd station 130 and the 4th station 140 On, and may be used to for the 3rd load plate PA3 to be sent to the 4th station 140 from the 3rd station 130.Below will be respectively Framework and running for first stop 110, second station 120, the 3rd station 130 and the 4th station 140 is carried out Describe in detail.
Please again referring concurrently to Fig. 1 and Fig. 2.As shown in Fig. 2 first stop 110 can also be comprising the first transmission Device 113 and second conveyer 114.In one embodiment of this invention, second conveyer 113 With second conveyer 114 conveyer belt can be respectively adopted to realize, but the invention is not restricted to this.First, Operator OP1 can will be equipped with the first charging tray TR1 of multiple materials and parts CM_1~CM_N and be positioned over feeding area AA1.Second conveyer 113 may be used to for the first charging tray TR1 to be sent to position school from feeding area AA1 Quasi- area AA2.Then, location calibration device 112 can be to each materials and parts CM_1~CM_N of the first charging tray TR1 Carry out image to obtain to obtain the positional information of each materials and parts CM_1~CM_N.First mechanical device 111 Then can according to the positional information of acquired each materials and parts CM_1~CM_N by each materials and parts CM_1~ CM_N is moved to the first load plate PA1.Second conveyer 114 may be used to be loaded with materials and parts CM_1~ The first load plate PA1 of CM_N is sent to the first shifting apparatus 150.In one embodiment of this invention, First shifting apparatus 150 can receive the first load plate PA1 by way of gripping, and by the first load plate PA1 Lifting, translation transmission upwards is placed in still further below second station 120, but the invention is not restricted to this.
Below referring to Fig. 1 and Fig. 3.As shown in figure 3, second station 120 can also be passed comprising first Send device 123, movable turn-over device 125 and second conveyer 124.In one embodiment of the invention In, second conveyer 123 can be respectively adopted conveyer belt to realize with second conveyer 124, and move Dynamic turning device 125 can be realized using mobile and turning mechanical arm, but the invention is not restricted to this.
Second conveyer 123 may be used to for the first load plate PA1 to be sent to from the first shifting apparatus 150 One capture region AA3.Automatic checking device 121 can in the first capture region AA3 to each materials and parts CM_1~ First face of CM_N carries out image acquisition and checks the first of each materials and parts CM_1~CM_N automatically according to this Whether face is abnormal.For example, the movement of control second conveyer 123 can be passed through, and control is certainly The movement of the second mechanical arm of dynamic check device 121, makes the second Charged Couple on the second mechanical arm Element can take pictures respectively to the multiple different angles in first face of each materials and parts CM_1~CM_N.Except this Outside, automatic checking device 121 can also be compared using Computer Aided Graphic Design technology each materials and parts CM_1~ Difference between the appearance images of CM_N and a standard picture, so as to check each materials and parts CM_1~ Whether the welded condition whether appearance of CM_N has the part of foreign matter or each materials and parts CM_1~CM_N has It is abnormal etc., but not limited to this.After first face of each materials and parts CM_1~CM_N checks and finishes, first First load plate PA1 can be sent to movable turn-over device 125 by conveyer 123.
Movable turn-over device 125 may be used to the materials and parts CM_1~CM_N turn-overs of the first load plate PA1 simultaneously It is transferred to the second load plate PA2.In one embodiment of this invention, the first load plate PA1, the second load plate PA2, The front and the back side of disk PA3 as the 3rd load all can have to put the multiple of each materials and parts CM_1~CM_N Space.Therefore, if each materials and parts CM_1~CM_N is to be placed in the first load with the first pattern for facing upwards In the positive space of disk PA1, then movable turn-over device 125 can cover at the back side of the second load plate PA2 In the front of the first load plate PA1 so that the first load plate PA1 to be combined with the second load plate PA2, then can be by The first load plate PA1 and the second load plate PA2 with reference to after lifting, upset, translation transmission upwards, then by the Two load plate PA2 are placed in downwards second conveyer 124, so just can reach the first load plate PA1's Materials and parts CM_1~CM_N turn-overs are simultaneously transferred to the purpose of the second load plate PA2.Now each materials and parts CM_1~ CM_N is placed in the space at the back side of the second load plate PA2 with the second pattern for facing upwards, and is overturn The first load plate PA1 afterwards then may be used as the second load plate of next round, and to cover shifting is sent to next time First load plate of dynamic turning device 125.
Second conveyer 124 may be used to for the second load plate PA2 to be sent to from movable turn-over device 125 Two capture region AA4.Automatic checking device 121 can in the second capture region AA4 to each materials and parts CM_1~ Second face of CM_N carries out image acquisition, and checks the second of each materials and parts CM_1~CM_N automatically according to this Whether face is abnormal.The image in second face of each materials and parts CM_1~CM_N is obtained and test mode is similar to upper The image for stating first face of each materials and parts CM_1~CM_N is obtained and test mode, therefore can consider above-mentioned phase in light of actual conditions Speak on somebody's behalf bright, will not be described here.After second face of each materials and parts CM_1~CM_N checks and finishes, the Second load plate PA2 can be sent to the second shifting apparatus 160 by two conveyers 124.The one of the present invention In embodiment, the second shifting apparatus 160 can receive the second load plate PA2 by way of gripping, and will Upwards lifting, translation transmission are placed in still further below the 3rd station 130 to second load plate PA2, but the present invention is not limited In this.
Below referring to Fig. 1 and Fig. 4.As shown in figure 4, the 3rd station 130 can also include tipper Tool arm RA1, second conveyer 133 and second conveyer 134.In an enforcement of the present invention In example, second conveyer 133 can be respectively adopted conveyer belt to realize with second conveyer 134, but The invention is not restricted to this.
Second load plate PA2 can be sent to image and be obtained by second conveyer 133 from the second shifting apparatus 160 Take the microscope carrier PL of device 131.Image acquiring device 131 can control to carry according to above-mentioned first inspection result Platform PL carries out movement all around and re-starts image with the second face to above-mentioned at least one first materials and parts Obtain, so that operator OP2 can be rechecked according to this to the second face of above-mentioned at least one first materials and parts.
For example, if learning materials and parts CM_1 (as the first materials and parts) according to above-mentioned first inspection result The second face it is abnormal when, then image acquiring device 131 can re-start figure to second face of materials and parts CM_1 As obtaining, operator OP2 is caused to be rechecked to judge materials and parts to second face of materials and parts CM_1 according to this Whether second face of CM_1 is really abnormal, so as to obtain the second inspection result.If operator OP2 exists The second face that materials and parts CM_1 is judged after reinspection materials and parts CM_1 is normal, then operator OP2 can be corrected First inspection result is to obtain second face of materials and parts CM_1 as normal second inspection result;Otherwise can obtain It is the second abnormal inspection result to materials and parts CM_1.Or, if operator OP2 is rechecking materials and parts Second face of materials and parts CM_1 is judged after second face of CM_1 for abnormal, but operator OP2 judges Second face of materials and parts CM_1 can become normal by reparation, then operator OP2 can be to materials and parts CM_1 The second face repaired, and the second face for correcting the first inspection result to obtain materials and parts CM_1 is normal The second inspection result.
After the second face of above-mentioned at least one first materials and parts is rechecked and finished, turning mechanical arm RA1 can be by Materials and parts CM_1~CM_N the turn-overs of the second load plate PA2 are simultaneously transferred to the 3rd load plate PA3, and by the 3rd Load plate PA3 is placed on microscope carrier PL.With regard to turning mechanical arm RA1 by the materials and parts of the second load plate PA2 CM_1~CM_N turn-overs are simultaneously transferred to the mode of the 3rd load plate PA3, refer to above-mentioned movable turn-over device 125 by the materials and parts CM_1~CM_N turn-overs of the first load plate PA1 and are transferred to the phase of the second load plate PA2 Speak on somebody's behalf bright, will not be described here.
Then, image acquiring device 131 can according to above-mentioned first inspection result to control microscope carrier PL before and after Move left and right and image acquisition is re-started with the first face to above-mentioned at least one first materials and parts, so that operator OP2 can be rechecked according to this to the first face of above-mentioned at least one first materials and parts.With regard to operator OP2 to upper The mode that the first face of at least one first materials and parts is rechecked is stated, aforesaid operations person OP2 is referred to above-mentioned The related description that second face of at least one first materials and parts is rechecked, will not be described here.When it is above-mentioned at least First face of one first materials and parts is rechecked after finishing, and second conveyer 134 can be by the 3rd load plate PA3 certainly Microscope carrier PL is sent to the 3rd shifting apparatus 170.
Special one is mentioned that, in the 3rd station 130, although can be come in artificial mode by operator OP2 First materials and parts are rechecked, but the invention is not restricted to this.In other embodiments of the invention, also may be used The first materials and parts are rechecked by the way of automation.The electric charge coupling of more high-res can for example be adopted Close element (compared to the second charge coupled cell of automatic checking device 121) to clap the first materials and parts According to obtain the minutia of the outward appearance of the first materials and parts, then first being detected with Computer Aided Graphic Design technology Whether materials and parts are really abnormal.
In addition, in the 3rd station 130, although second conveyer 133 can be passed through by the second load plate PA2 is sent to microscope carrier PL from the second shifting apparatus 160, and can pass through second conveyer 134 by the 3rd Load plate PA3 is sent to the 3rd shifting apparatus 170 from microscope carrier PL, but the invention is not restricted to this.In the present invention Other embodiment in, also can by operator OP2 with artificial mode by the second load plate PA2 from second move Carry and put 160 and move to microscope carrier PL, or can by operator OP2 in artificial mode by the 3rd load plate PA3 is moved to the 3rd shifting apparatus 170 from microscope carrier PL.
Below referring to Fig. 1 and Fig. 5.As shown in figure 5, the 4th station 140 can also pass comprising first Send device 143 and second conveyer 144.In one embodiment of this invention, second conveyer 143 can be respectively adopted conveyer belt to realize with second conveyer 144, but the invention is not restricted to this.
In the 4th station 140, the second empty charging tray TR2 can be supplied to the 4th station 140 by operator OP3, But the invention is not restricted to this.In other embodiments of the invention, the second empty charging tray TR2 also can pass through The mode of automation is provided to the 4th station 140.Second conveyer 143 may be used to the 3rd load plate PA3 Sub-material area AA5 is sent to from the 3rd shifting apparatus 170.When above-mentioned second inspection result indicates at least 1 the When at least one second materials and parts in one materials and parts are abnormal, the second mechanical device 141 can be checked according to above-mentioned second As a result and by least one second materials and parts move to abnormal materials and parts collecting region NGB, and by materials and parts CM_1~ The rest in CM_N is moved to the second charging tray TR2.Then, second conveyer 144 may be used to by Second charging tray TR2 is sent to discharge zone AA6, to complete the inspection action of materials and parts CM_1~CM_N.
For example, if learning materials and parts CM_1 (as the second materials and parts) according to above-mentioned second inspection result Really when abnormal, then the second mechanical device 141 can move materials and parts CM_1 to abnormal materials and parts collecting region NGB, and remaining materials and parts can be moved to the second charging tray TR2.Now materials and parts on the second charging tray TR2 It is to check to be normal materials and parts, therefore the second charging tray TR2 can be sent to discharging by second conveyer 144 Area AA6.Then, operator OP3 can collect the second charging tray TR2 equipped with normal materials and parts and The 3rd empty load plate PA3, and complete the inspection action of materials and parts CM_1~CM_N, but the present invention not with This is limited.In other embodiments of the invention, the second charging tray TR2 equipped with normal materials and parts and sky The 3rd load plate PA3 also can automation by way of be collected.
Here it is noted that in the embodiment shown in fig. 1, in materials and parts inspection system 100 Although a station 110, second station 120, the 3rd station 130 and the 4th station 140 are with direction from right to left In turn configure, but and be not used to limit the present invention.Fig. 6 is below refer to, Fig. 6 is that the present invention is another The schematic diagram of the materials and parts inspection system 200 shown by embodiment.Materials and parts inspection system 200 can include first Stand 210, second station 220, the 3rd station 230 and the 4th station 240.In the exemplary implementation shown in Fig. 6 In example, first stop 210, second station 220, the 3rd station 230 and the 4th station 240 can be configured and cause Materials and parts inspection system 200 be matrix pattern, wherein first stop 210, second station 220, the 3rd station 230 and 4th station 240 can in turn configure in a clockwise direction, but the invention is not restricted to this.The present invention its In his embodiment, first stop 210, second station 220, the 3rd station 230 and the 4th station 240 can also be inverse Clockwise is in turn configured.
Materials and parts inspection system 100 shown in Fig. 1 is different from using three shifting apparatus (the i.e. shown in Fig. 1 One shifting apparatus 150, the second shifting apparatus 160 and the 3rd shifting apparatus 170), based on matrix pattern Configuration, the materials and parts inspection system 200 shown in Fig. 6 can be only with a shifting apparatus (shifting i.e. shown in Fig. 6 Carry and put 260), can so reduce the hardware cost of materials and parts inspection system 200.
It is below the materials and parts inspection system 200 of Fig. 6 referring to Fig. 1~Fig. 3 and Fig. 6~Fig. 8, Fig. 7 First stop 210 detailed architecture schematic diagram, and Fig. 8 is the second of the materials and parts inspection system 200 of Fig. 6 Stand 220 detailed architecture schematic diagram.Compared to first stop 110 and second station 120 shown in Fig. 1~Fig. 3, First stop 210 shown in Fig. 7 equally can comprising the first mechanical device 111, location calibration device 112, the One conveyer 113 and second conveyer 114;And the second station 220 shown in Fig. 8 equally can be wrapped Containing automatic checking device 121, second conveyer 123, the transmission dress of movable turn-over device 125 and second Put 124.The running of first stop 210 and second station 220 shown in Fig. 6~Fig. 8 can respectively refer to Fig. 1~figure 3 first stop 110 and the explanation of second station 120.It is to be noted that, shown in Fig. 1~Fig. 3 The first shifting apparatus 150 are configured between one station 110 and second station 120, and the first load plate PA1 can lead to Cross the first shifting apparatus 150 and transfer load to second station 120 from first stop 110.Relatively, Fig. 6~Fig. 8 institutes The the first load plate PA1 for showing is to be conveyed directly to second by the second conveyer 114 of first stop 210 Stand 220 second conveyer 123.
Furthermore, the second shifting apparatus 160 as shown in Figure 1 may be used to the second load plate PA2 from second Stand and 120 transfer load to the 3rd station 130, the shifting apparatus 260 shown in Fig. 6 also may be used to the second load plate PA2 The 3rd station 230 is transferred load to from second station 220.Therefore the running of the shifting apparatus 260 shown in Fig. 6 can be joined The related description of second shifting apparatus 160 of Fig. 1 is drunk, be will not be described here.
It is below the material of Fig. 6 referring to Fig. 1, Fig. 4~Fig. 5 and Fig. 6, Fig. 9~Figure 10, Fig. 9 The detailed architecture schematic diagram at the 3rd station 230 of part inspection system 200, and Figure 10 is the materials and parts inspection of Fig. 6 The detailed architecture schematic diagram at the 4th station 240 of system 200.Compared to the 3rd station 130 shown in Fig. 4 and 4th station 140, the 3rd station 230 shown in Fig. 9 equally can transmit comprising image acquiring device 131, first Device 133 and second conveyer 134;And the 4th station 240 shown in Figure 10 can equally include second Mechanical device 141, second conveyer 143 and second conveyer 144.Fig. 6, Fig. 9~Figure 10 The 3rd station 230 and the running at the 4th station 240 can respectively refer to the 3rd station 130 of Fig. 1, Fig. 4~Fig. 5 And the 4th station 120 explanation.
It is noted that the 3rd station 130 shown in Fig. 4 can recheck in the second face of the first materials and parts finishing Afterwards, by turning mechanical arm RA1 by the materials and parts CM_1~CM_N turn-overs of the second load plate PA2 simultaneously The 3rd load plate PA3 is transferred to, and the 3rd load plate PA3 is placed in into microscope carrier PL.Relatively, Fig. 9 institutes The 3rd station 230 for showing can not adopt turning mechanical arm RA1 as shown in Figure 4.For further, The 3rd station 230 shown in Fig. 9, can be by operator OP2 after the second face of the first materials and parts is rechecked and finished So that artificial mode is by the materials and parts CM_1~CM_N turn-overs of the second load plate PA2 and is transferred to the 3rd load plate PA3, and the 3rd load plate PA3 is placed in into microscope carrier PL, but the present invention is not limited thereto.
In addition, in the 3rd station 230 shown in Fig. 9, although second conveyer 133 can be passed through Second load plate PA2 is sent into microscope carrier PL from shifting apparatus 260, and second conveyer 134 can be passed through 3rd load plate PA3 is sent into the 4th station 240 from microscope carrier PL, but the invention is not restricted to this.In the present invention Other embodiment in, also by operator OP2 the second load plate PA2 can manually be moved in artificial mode To microscope carrier PL, or can by operator OP2 in artificial mode by the 3rd load plate PA3 from microscope carrier PL Move manually to second conveyer 134, then transmitted the 3rd load plate PA3 by second conveyer 134 To the 4th station 240.
It should be noted that being configured between the 3rd station 130 and the 4th station 140 shown in Fig. 4~Fig. 5 Three shifting apparatus 170, and the 3rd load plate PA3 can be moved by the 3rd shifting apparatus 170 from the 3rd station 130 It is loaded onto the 4th station 140.Relatively, the 3rd load plate PA3 shown in Fig. 9~Figure 10 can pass through the 3rd station 230 Second conveyer 134 be conveyed directly to the second conveyer 143 at the 4th station 240.In addition, Configured based on the matrix pattern shown in Fig. 6, the action performed by the operator OP3 of Fig. 1 then can be by Fig. 6's Operator OP1 performing, to simplify manpower.
The step of Figure 11 is the materials and parts inspection method of one embodiment of the invention flow chart.Referring to figure 1~Figure 11, the materials and parts inspection method of this exemplary embodiment can be used for the materials and parts inspection system shown in Fig. 1 or Fig. 6 System 100,200.The materials and parts inspection method of this exemplary embodiment is comprised the steps of.First, in step S700 In, in first stop 110,210, under the auxiliary of location calibration device 112, by the first mechanical device 111 move multiple materials and parts CM_1~CM_N of the first charging tray TR1 to load plate PA1.Then, in step In rapid S710, by the automatic checking device 121 of second station 120,220 to load plate PA1, PA2 Each materials and parts CM_1~CM_N carries out image acquisition, and checks each materials and parts CM_1~CM_N automatically according to this It is whether abnormal obtaining the first inspection result.Afterwards, in step S720, when above-mentioned first inspection result When indicating at least one first materials and parts exception in materials and parts CM_1~CM_N, by the 3rd station 130,230 Image acquiring device 131 above-mentioned at least one first materials and parts are re-started with image acquisition, and according to this to this At least one first materials and parts are rechecked to obtain the second inspection result.Finally, in step S730, pass through Second mechanical device 141 at the 4th station 140,240 is according to the second inspection result to the material of load plate PA3 Part CM_1~CM_N carries out sub-material process.
In addition, the materials and parts inspection method of embodiments of the invention can be by the narration of Fig. 1 to Figure 10 embodiments In obtain enough teachings, suggestion and implement explanation, therefore repeat no more.
In sum, the materials and parts inspection system and materials and parts inspection method of the embodiment of the present invention can be checked first automatically The welded condition of the multiple parts in the outward appearance of each materials and parts and each materials and parts is obtaining automatic assay (i.e. First inspection result), can then be directed to abnormal materials and parts indicated in automatic assay and be rechecked to obtain To reinspection result (i.e. the second inspection result).Finally sub-material process can be carried out according to result is rechecked, with complete Into the inspection action of materials and parts.Because above-mentioned materials and parts inspection system and materials and parts inspection method are using automatically inspection Proved recipe formula can shorten the Check-Out Time of materials and parts replacing the desk checking action of part, and can reduce inspection Test the error rate of result.
Finally it should be noted that:Various embodiments above is only illustrating technical scheme rather than right Its restriction;Although being described in detail to the present invention with reference to foregoing embodiments, this area it is common Technical staff should be understood:It still can modify to the technical scheme described in foregoing embodiments, Either equivalent is carried out to which part or all technical characteristic;And these modifications or replacement, and The scope of the essence disengaging various embodiments of the present invention technical scheme of appropriate technical solution is not made.

Claims (10)

1. a kind of materials and parts inspection system, it is characterised in that include:
First stop, comprising the first mechanical device and location calibration device, first mechanical device passes through The location calibration device, and multiple materials and parts of the first charging tray are moved to load plate;
Second station, to receive the load plate from the first stop, wherein the second station is comprising certainly Dynamic check device, the automatic checking device is to carry out image acquisition to those materials and parts and automatic according to this Check whether each those materials and parts are abnormal, to obtain the first inspection result;
3rd station, to receive the load plate from the second station, the 3rd station is obtained comprising image Device is taken, wherein when at least one first materials and parts that first inspection result is indicated in those materials and parts are abnormal, Described image acquisition device re-starts image acquisition at least one first materials and parts, and according to this to described At least one first materials and parts are rechecked to obtain the second inspection result;And
4th station, to receive the load plate from the 3rd station, the 4th station includes the second machine Tool device, second mechanical device is according to second inspection result to those materials and parts of the load plate Carry out sub-material process.
2. materials and parts inspection system according to claim 1, it is characterised in that the first stop, institute State second station, the 3rd station and the 4th station to be configured and make the materials and parts inspection system be straight line Shape or matrix pattern,
Wherein described load plate includes the first load plate, the second load plate and the 3rd load plate, wherein:
First mechanical device of the first stop moves those materials and parts to described from first charging tray First load plate;
The second station receives first load plate from the first stop, and first load plate should A little materials and parts are in the second station is by turn-over and is transferred to second load plate;
3rd station receives second load plate from the second station, and second load plate should A little materials and parts are in the 3rd station is by turn-over and is transferred to the 3rd load plate;And
4th station receives the 3rd load plate from the 3rd station, the second mechanical device root Those materials and parts of the 3rd load plate are carried out into sub-material process according to second inspection result,
Wherein described materials and parts inspection system also includes:
Second shifting apparatus, are configured on the second station and the 3rd station, described second to be carried Disk is sent to the 3rd station from the second station.
3. materials and parts inspection system according to claim 2, it is characterised in that the first stop is also wrapped Contain:
Second conveyer, first charging tray is sent into position correction area from feeding area, wherein The location calibration device carries out image to those materials and parts of first charging tray and obtains to obtain each those material The positional information of part, causes first mechanical device according to the position of acquired each those materials and parts Information and each those materials and parts are moved to first load plate;And
Second conveyer, to transmit first load plate to the second station,
Or, wherein described materials and parts inspection system also includes the first shifting apparatus, first transfer Device is configured on the first stop and the second station,
The second conveyer of wherein described first stop is directly or by first shifting apparatus by institute State the first load plate and be sent to the second station.
4. materials and parts inspection system according to claim 2, it is characterised in that the second station is also wrapped Contain:
Second conveyer, to receive first load plate from the first stop, and described first is carried Disk is sent to the first capture region, causes the automatic checking device, in the first capture region to each First face of those materials and parts, carries out image acquisition, and described the first of each those materials and parts of automatic inspection according to this Whether face is abnormal;
Movable turn-over device, to receive first load plate from the second conveyer, and will Those materials and parts turn-overs of first load plate, and it is transferred to second load plate;And
Second conveyer, by second load plate, from the movable turn-over device second is sent to Capture region, wherein the automatic checking device, in institute of the second capture region to each those materials and parts Stating the second face carries out image acquisition, and checks whether second face of each those materials and parts is abnormal automatically according to this, Wherein after second face of each those materials and parts checks and finishes, the second conveyer is by described the Two load plates are sent to second shifting apparatus,
Or, wherein described materials and parts inspection system also includes the first shifting apparatus, first transfer Device is configured on the first stop and the second station,
The second conveyer of wherein described second station is directly or by first shifting apparatus from institute State first stop and receive first load plate.
5. materials and parts inspection system according to claim 2, it is characterised in that also wrap at the 3rd station Contain:
Second conveyer, to transmit second load plate;And
Second conveyer, to transmit the 3rd load plate,
Or, wherein described materials and parts inspection system also includes the 3rd shifting apparatus, the 3rd transfer Device is configured on the 3rd station and the 4th station,
Or, wherein the 3rd station also includes turning mechanical arm,
Second load plate is sent to institute by wherein described second conveyer from second shifting apparatus The microscope carrier of image acquiring device is stated, causes described image acquisition device to be controlled according to first inspection result The movement of the microscope carrier, re-starts image and obtains with the second face at least one first materials and parts, with Second face of at least one first materials and parts is rechecked according to this,
, Tong Over are artificial wherein after second face of at least one first materials and parts is rechecked and finished or institute Turning mechanical arm is stated, by those materials and parts turn-overs of second load plate and the 3rd load plate is transferred to, And the 3rd load plate is placed in into the microscope carrier,
Wherein described image acquisition device controls the movement of the microscope carrier according to first inspection result, Image is re-started with the first face at least one first materials and parts to obtain, with according to this to described at least one First face of the first materials and parts is rechecked,
Wherein after first face of at least one first materials and parts is rechecked and finished, second transmission 3rd load plate is sent to described by device directly or by the 3rd shifting apparatus from the microscope carrier Four stations.
6. materials and parts inspection system according to claim 2, it is characterised in that also wrap at the 4th station Contain:
Second conveyer, to receive the 3rd load plate from the 3rd station, and the described 3rd is carried Disk is sent to sub-material area, wherein at least one first materials and parts described in indicating when second inspection result extremely When few one second materials and parts are abnormal, second mechanical device according to second inspection result and will described in extremely Few one second materials and parts are moved to abnormal materials and parts collecting region, and the rest in those materials and parts is moved to second Charging tray;And
Second conveyer, to transmit second charging tray to discharge zone, to complete the inspection of those materials and parts Look into action,
Or, wherein the materials and parts inspection system also includes the 3rd shifting apparatus, the 3rd transfer dress Put and be configured on the 3rd station and the 4th station,
The second conveyer at wherein described 4th station is directly or by the 3rd shifting apparatus from institute State the 3rd station and receive the 3rd load plate.
7. materials and parts inspection system according to claim 1, it is characterised in that:
First mechanical device includes the first mechanical arm;
The location calibration device includes the first charge coupled cell;
The automatic checking device includes the second mechanical arm, wherein second mechanical arm has second Charge coupled cell, wherein the automatic checking device controls the movement of second mechanical arm, so that Second charge coupled cell multiple angles respectively to the first face of each those materials and parts and the second face it is many Individual angle carries out image acquisition;
Described image acquisition device includes microscope or tricharged coupling element, and wherein operator passes through institute Tricharged coupling element is stated to first face or second face of at least one first materials and parts again Image acquisition is carried out, to recheck at least one first materials and parts, or the operator passes through institute State microscope to recheck first face or second face of at least one first materials and parts;
Second mechanical device includes the 3rd mechanical arm;And
Each those materials and parts are the materials and parts using surface adhering technical institute output, and the materials and parts inspection system is used With the welded condition of the multiple parts in the outward appearance and each those materials and parts of checking each those materials and parts.
8. a kind of materials and parts inspection method, for materials and parts inspection system, it is characterised in that the materials and parts inspection Method is included:
In first stop, under the auxiliary of location calibration device, by the first mechanical device by the first charging tray Multiple materials and parts are moved to load plate;
By the automatic checking device of second station, image acquisition is carried out to each those materials and parts of the load plate, And check whether each those materials and parts are abnormal automatically according to this, to obtain the first inspection result;
At least one first materials and parts exception in first inspection result indicates those materials and parts of the load plate When, image is re-started at least one first materials and parts by the image acquiring device at the 3rd station and is obtained, And according to this at least one first materials and parts are rechecked to obtain the second inspection result;And
By second mechanical device at the 4th station, those materials and parts are carried out according to second inspection result Sub-material process.
9. materials and parts inspection method according to claim 8, it is characterised in that described in the position Under the auxiliary of calibrating installation, by first mechanical device, those materials and parts of first charging tray are removed The step of moving to the load plate includes:
By the second conveyer of the first stop, first charging tray is sent into position from feeding area Calibration areas;
By the location calibration device, image acquisition is carried out to those materials and parts of first charging tray, with Obtain the positional information of each those materials and parts;
By first mechanical device, incited somebody to action according to the positional information of acquired each those materials and parts Each those materials and parts are moved to the load plate;And
By the second conveyer of the first stop, directly or by the first shifting apparatus, by the load Disk is sent to the second conveyer of the second station,
The wherein described automatic checking device by the second station, with to the load plate it is each those Materials and parts carry out image acquisition, and check whether each those materials and parts are abnormal automatically according to this, to obtain described first The step of inspection result, includes:
By the second conveyer of the second station, the load plate is sent into the first capture region, Wherein described load plate is the first load plate;
By the automatic checking device in the first capture region, the first face of each those materials and parts is entered Row image is obtained, and checks whether first face of each those materials and parts is abnormal automatically according to this;
After first face of each those materials and parts checks and finishes, by described the first of the second station Conveyer, by first load plate movable turn-over device of the second station is sent to;
By the movable turn-over device, by those materials and parts turn-overs of first load plate, and is transferred to Two load plates;
By the second conveyer of the second station, by second load plate from the movable turn-over device It is sent to the second capture region;
By the automatic checking device, the second face of each those materials and parts is entered in the second capture region Row image is obtained, and checks whether second face of each those materials and parts is abnormal automatically according to this;And
After second face of each those materials and parts checks and finishes, by described the second of the second station Conveyer, by second load plate the second shifting apparatus are sent to.
10. materials and parts inspection method according to claim 8, it is characterised in that described by described The described image acquisition device at the 3rd station re-starts image at least one first materials and parts and obtains, and according to To recheck at least one first materials and parts, include the step of to obtain second inspection result:
By the second conveyer at the 3rd station, the load plate is sent into institute from the second shifting apparatus The microscope carrier of image acquiring device is stated, wherein the load plate is the second load plate;
By described image acquisition device, the movement of the microscope carrier is controlled according to first inspection result, Image is re-started with the second face at least one first materials and parts to obtain, and according to this to described at least one Second face of the first materials and parts is rechecked, to obtain second inspection result;
After second face of at least one first materials and parts is rechecked and finished, by artificial or described the The turning mechanical arms at three stations, by those materials and parts turn-overs of second load plate and are transferred to the 3rd load plate, And the 3rd load plate is placed in into the microscope carrier;
By described image acquisition device, the shifting of the microscope carrier is controlled according to first inspection result It is dynamic, image is re-started with the first face at least one first materials and parts and is obtained, and according to this to it is described extremely First face of few one first materials and parts is rechecked, to obtain second inspection result;And
After first face of at least one first materials and parts is rechecked and finished, by the 3rd station Second conveyer, directly or by the 3rd shifting apparatus, the 3rd load plate is transmitted from the microscope carrier To the second conveyer at the 4th station,
Wherein described second mechanical device by the 4th station, according to second inspection result And include the step of carry out sub-material process to those materials and parts:
By the second conveyer at the 4th station, the 3rd load plate is sent into sub-material area;
At least one second materials and parts exception at least one first materials and parts described in indicating when second inspection result When, by second mechanical device, according to second inspection result, and at least one second by described in Materials and parts are moved to abnormal materials and parts collecting region, and the rest in those materials and parts is moved to the second charging tray;With And
By the second conveyer at the 4th station, second charging tray is sent into discharge zone, with complete Into the inspection action of those materials and parts.
CN201610007692.1A 2015-10-30 2016-01-06 Material inspection system and material inspection method Expired - Fee Related CN106659113B (en)

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