CN106635358A - 一种机械润滑切削剂及其制备方法 - Google Patents

一种机械润滑切削剂及其制备方法 Download PDF

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CN106635358A
CN106635358A CN201611238429.XA CN201611238429A CN106635358A CN 106635358 A CN106635358 A CN 106635358A CN 201611238429 A CN201611238429 A CN 201611238429A CN 106635358 A CN106635358 A CN 106635358A
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刘开成
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Chuzhou Pinzhida Electrical Technology Co Ltd
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Abstract

本发明公开了一种机械润滑切削剂及其制备方法，包括以下重量份的组分：矿物质油40～60份，乙醇10～20份，丙酮5～15份，甘油15～25份，五水偏硅酸钠5～15份，脂肪醇聚氧乙烯醚硫酸钠5～15份，缓蚀剂1～5份，苯扎氯铵1～3份，抗氧化剂2～5份，表面活性剂15～25份，水15～25份，香精3～10份。本发明提出的一种机械润滑切削剂，润滑能力强，清洁效果好，在使用时能有效降温冷却，对器件具有保护和防腐作用，且使用时香味宜人，还提出一种简单的制备该清洗剂的方法，制备条件温和，生产成本低，适于工业化生产。

Description

一种机械润滑切削剂及其制备方法
技术领域
本发明涉及精细化工领域，尤其涉及一种机械润滑切削剂及其制备方法。
背景技术
机械设备在进行金属切削和磨加工时常使用切削液减小前刀面和刀屑以及后刀面与加工器件表面的摩擦力，起到润滑和保护的作用，而且在切削过程中摩擦生热对设备也存在一定的损伤，而切削液在具备润滑的同时还具有冷却降温的作用，所以在工厂中，切削液的需求量较大。现有的切削液均具备一定的润滑作用，但作用不显著，冷却效果普遍较差，而且制备的原料复杂，制备方法条件苛刻，使得成本较高。
发明内容
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种机械润滑切削剂及其制备方法。
一种机械润滑切削剂，包括以下重量份的组分：矿物质油40～60份，乙醇10～20份，丙酮5～15份，甘油15～25份，五水偏硅酸钠5～15份，脂肪醇聚氧乙烯醚硫酸钠5～15份，缓蚀剂1～5份，苯扎氯铵1～3份，抗氧化剂2～5份，表面活性剂15～25份，水15～25份，香精3～10份。
一种机械润滑切削剂，包括以下重量份的组分：矿物质油50份，乙醇15份，丙酮10份，甘油20份，五水偏硅酸钠10份，脂肪醇聚氧乙烯醚硫酸钠10份，缓蚀剂3份，苯扎氯铵2份，抗氧化剂4份，表面活性剂20份，水20份，香精6份。
优选的，所述缓蚀剂为咪唑啉缓蚀剂。
优选的，表面活性剂为阴离子表面活性剂，所述阴离子表面活性剂为十二烷基硫酸钠、仲烷基硫酸钠和椰子酰甲基牛磺酸钠中的一种或几种混合。
一种机械润滑切削剂的制备方法，包括以下步骤：
S1：在相应重量份的水中加入相应重量份的表面活性剂，室温超声5～10min，再加入相应重量份的五水偏硅酸钠和脂肪醇聚氧乙烯醚硫酸钠，置于搅拌器上搅拌5～10min，得基础混合物；
S2：向上述基础混合物中加入相应重量份的矿物质油、乙醇、甘油、缓蚀剂、抗氧化剂和香精继续搅拌10～20min，待均匀混合后加入相应重量份的苯扎氯铵和丙酮，继续搅拌1～3min，得润滑切削剂混合物，再经灌装、包装即得成品。
本发明提出的一种机械润滑切削剂，以廉价的矿物质油为主要物质，添加有机溶剂和表面活性剂增强切削剂的清洗能力，使器件表面洁净、光滑，减少切削过程中产生的摩擦力，而且在使用时选取的有机溶剂能挥发，从而达到冷却降温的作用，还添加了甘油、五水偏硅酸钠和脂肪醇聚氧乙烯醚硫酸钠配合提高切削剂的润滑功能，且缓蚀剂和苯扎氯铵还能对器件起到保护和防腐作用，为了使用时香气宜人还在切削剂中加入了香精，而且还提出了一种简单的制备该切削剂的方法，制备条件温和，在常温下即可完成，节省生产成本，适于工业化生产。
具体实施方式
下面结合具体实施例对本发明作进一步解说。
实施例一
本发明提出的一种机械润滑切削剂，包括以下重量份的组分：矿物质油50份，乙醇15份，丙酮10份，甘油20份，五水偏硅酸钠10份，脂肪醇聚氧乙烯醚硫酸钠10份，咪唑啉缓蚀剂3份，苯扎氯铵2份，抗氧化剂4份，十二烷基硫酸钠20份，水20份，香精6份。
其制备方法，包括以下步骤：
S1：在相应重量份的水中加入相应重量份的十二烷基硫酸钠，室温超声5～10min，再加入相应重量份的五水偏硅酸钠和脂肪醇聚氧乙烯醚硫酸钠，置于搅拌器上搅拌7min，得基础混合物；
S2：向上述基础混合物中加入相应重量份的矿物质油、乙醇、甘油、咪唑啉缓蚀剂、抗氧化剂和香精继续搅拌15min，待均匀混合后加入相应重量份的苯扎氯铵和丙酮，继续搅拌2min，得润滑切削剂混合物，再经灌装、包装即得成品。
实施例二
本发明提出的一种机械润滑切削剂，包括以下重量份的组分：矿物质油60份，乙醇10份，丙酮15份，甘油15份，五水偏硅酸钠15份，脂肪醇聚氧乙烯醚硫酸钠5份，咪唑啉缓蚀剂5份，苯扎氯铵1份，抗氧化剂5份，仲烷基硫酸钠25份，水25份，香精10份。
其制备方法，包括以下步骤：
S1：在相应重量份的水中加入相应重量份的仲烷基硫酸钠，室温超声10min，再加入相应重量份的五水偏硅酸钠和脂肪醇聚氧乙烯醚硫酸钠，置于搅拌器上搅拌5min，得基础混合物；
S2：向上述基础混合物中加入相应重量份的矿物质油、乙醇、甘油、咪唑啉缓蚀剂、抗氧化剂和香精继续搅拌10min，待均匀混合后加入相应重量份的苯扎氯铵和丙酮，继续搅拌3min，得润滑切削剂混合物，再经灌装、包装即得成品。
实施例三
本发明提出的一种机械润滑切削剂，包括以下重量份的组分：矿物质油40份，乙醇20份，丙酮5份，甘油25份，五水偏硅酸钠5份，脂肪醇聚氧乙烯醚硫酸钠15份，咪唑啉缓蚀剂5份，苯扎氯铵3份，抗氧化剂2份，十二烷基硫酸钠10份，椰子酰甲基牛磺酸钠10份，水15份，香精3份。
其制备方法，包括以下步骤：
S1：在相应重量份的水中加入相应重量份的十二烷基硫酸钠和椰子酰甲基牛磺酸钠，室温超声10min，再加入相应重量份的五水偏硅酸钠和脂肪醇聚氧乙烯醚硫酸钠，置于搅拌器上搅拌5min，得基础混合物；
S2：向上述基础混合物中加入相应重量份的矿物质油、乙醇、甘油、咪唑啉缓蚀剂、抗氧化剂和香精继续搅拌20min，待均匀混合后加入相应重量份的苯扎氯铵和丙酮，继续搅拌3min，得润滑切削剂混合物，再经灌装、包装即得成品。
实施例四
本发明提出的一种机械润滑切削剂，包括以下重量份的组分：矿物质油45份，乙醇18份，丙酮12份，甘油20份，五水偏硅酸钠7份，脂肪醇聚氧乙烯醚硫酸钠8份，咪唑啉缓蚀剂4份，苯扎氯铵3份，抗氧化剂5份，十二烷基硫酸钠10份，椰子酰甲基牛磺酸钠8份，水25份，香精8份。
其制备方法，包括以下步骤：
S1：在相应重量份的水中加入相应重量份的十二烷基硫酸钠和椰子酰甲基牛磺酸钠，室温超声10min，再加入相应重量份的五水偏硅酸钠和脂肪醇聚氧乙烯醚硫酸钠，置于搅拌器上搅拌8min，得基础混合物；
S2：向上述基础混合物中加入相应重量份的矿物质油、乙醇、甘油、缓蚀剂、抗氧化剂和香精继续搅拌15min，待均匀混合后加入相应重量份的苯扎氯铵和丙酮，继续搅拌1min，得润滑切削剂混合物，再经灌装、包装即得成品。
本发明提出的一种机械润滑切削剂，以廉价的矿物质油为主要物质，添加有机溶剂和表面活性剂增强切削剂的清洗能力，使器件表面洁净、光滑，减少切削过程中产生的摩擦力，而且在使用时选取的有机溶剂能挥发，从而达到冷却降温的作用，还添加了甘油、五水偏硅酸钠和脂肪醇聚氧乙烯醚硫酸钠配合提高切削剂的润滑功能，且缓蚀剂和苯扎氯铵还能对器件起到保护和防腐作用，为了使用时香气宜人还在切削剂中加入了香精，而且还提出了一种简单的制备该切削剂的方法，制备条件温和，在常温下即可完成，节省生产成本，适于工业化生产。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (5)

1.一种机械润滑切削剂，其特征在于，包括以下重量份的组分：矿物质油40～60份，乙醇10～20份，丙酮5～15份，甘油15～25份，五水偏硅酸钠5～15份，脂肪醇聚氧乙烯醚硫酸钠5～15份，缓蚀剂1～5份，苯扎氯铵1～3份，抗氧化剂2～5份，表面活性剂15～25份，水15～25份，香精3～10份。
2.一种机械润滑切削剂，其特征在于，包括以下重量份的组分：矿物质油50份，乙醇15份，丙酮10份，甘油20份，五水偏硅酸钠10份，脂肪醇聚氧乙烯醚硫酸钠10份，缓蚀剂3份，苯扎氯铵2份，抗氧化剂4份，表面活性剂20份，水20份，香精6份。
3.根据权利要求1所述的一种机械润滑切削剂，其特征在于，所述缓蚀剂为咪唑啉缓蚀剂。
4.根据权利要求1所述的一种机械润滑切削剂，其特征在于，所述表面活性剂为阴离子表面活性剂，所述阴离子表面活性剂为十二烷基硫酸钠、仲烷基硫酸钠和椰子酰甲基牛磺酸钠中的一种或几种混合。
5.一种机械润滑切削剂的制备方法，其特征在于，包括以下步骤：
S1：在相应重量份的水中加入相应重量份的表面活性剂，室温超声5～10min，再加入相应重量份的五水偏硅酸钠和脂肪醇聚氧乙烯醚硫酸钠，置于搅拌器上搅拌5～10min，得基础混合物；
S2：向上述基础混合物中加入相应重量份的矿物质油、乙醇、甘油、缓蚀剂、抗氧化剂和香精继续搅拌10～20min，待均匀混合后加入相应重量份的苯扎氯铵和丙酮，继续搅拌1～3min，得润滑切削剂混合物，再经灌装、包装即得成品。
CN201611238429.XA 2016-12-28 2016-12-28 一种机械润滑切削剂及其制备方法 Pending CN106635358A (zh)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1548505A (zh) * 2003-05-24 2004-11-24 启东尤希路化学工业有限公司 水溶性切削液
CN1730633A (zh) * 2005-08-09 2006-02-08 启东尤希路化学工业有限公司 耐硬水水溶性切削液
CN105441179A (zh) * 2015-12-28 2016-03-30 上海应用技术学院 一种高润滑生物稳定型乳化切削液及其制备方法

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1548505A (zh) * 2003-05-24 2004-11-24 启东尤希路化学工业有限公司 水溶性切削液
CN1730633A (zh) * 2005-08-09 2006-02-08 启东尤希路化学工业有限公司 耐硬水水溶性切削液
CN105441179A (zh) * 2015-12-28 2016-03-30 上海应用技术学院 一种高润滑生物稳定型乳化切削液及其制备方法

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