CN106628836A - Insulated conveying system, insulated method thereof and application - Google Patents
Insulated conveying system, insulated method thereof and application Download PDFInfo
- Publication number
- CN106628836A CN106628836A CN201710098221.0A CN201710098221A CN106628836A CN 106628836 A CN106628836 A CN 106628836A CN 201710098221 A CN201710098221 A CN 201710098221A CN 106628836 A CN106628836 A CN 106628836A
- Authority
- CN
- China
- Prior art keywords
- heating tube
- electric heating
- stay
- warm case
- conveyor surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 10
- 239000000463 material Substances 0.000 claims abstract description 35
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 238000005485 electric heating Methods 0.000 claims description 78
- 230000006698 induction Effects 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 18
- 230000000694 effects Effects 0.000 abstract description 17
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000011229 interlayer Substances 0.000 description 4
- 239000010425 asbestos Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 229910052895 riebeckite Inorganic materials 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011365 complex material Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002937 thermal insulation foam Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/54—Endless load-carriers made of interwoven ropes or wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/08—Protective roofs or arch supports therefor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
Abstract
The invention discloses an insulated conveying system. The insulated conveying system comprises a conveying component, an upper heating device and a lower heating device, wherein an insulated space is formed between the upper heating device and the lower heating device; and the conveying component penetrates through the insulated space. The insulated conveying system disclosed by the invention has the beneficial effects that by adoption of the technical scheme, active heating is carried out from top to bottom simultaneously, so that materials on the conveying component can be kept at a certain temperature; and due to simultaneous heating from top to bottom, the heating effect is better; and the production quality of products is guaranteed.
Description
Technical field
The present invention relates to be incubated conveying equipment field, and in particular to one kind insulation induction system and its heat preserving method, application.
Background technology
The heating system of complex material heat preservation conveying at present, generally adopts and for electric heating tube to be secured transverse to upper stay-warm case
In, realized carrying out the blank on following guipure the mode of radiant heating insulation by electrothermal tube heating power.This heating system is deposited
In following defect:
(1) heat temperature raising efficiency is low, and the heating-up time is long;
(2) blank top and bottom are heated uneven, and lower surface and transporting reticulation belt contact portion are also easy to produce crystallization spot, affect system
Quality;
(3) the electric heating tube fixed installation of stay-warm case on, it is impossible to the upper and lower adjustable range of sotck thinkness, affect to receive thermal effect
Really.
The content of the invention
The present invention is directed to the deficiencies in the prior art, proposes a kind of can carrying out to the material on pipeline up and down while carrying out
Actively the insulation induction system of heating, controls the temperature range of material, it is ensured that the quality of product, while this induction system the
One electric heating tube height adjustable, can adapt to the material of differing heights size, the characteristics of this induction system has high insulating effect.
Concrete technical scheme is as follows:
One kind insulation induction system, including conveying assembly, upper heater and lower heater, the upper heater and
A keeping warmth space is formed between the lower heater, the conveying assembly passes through the keeping warmth space.
Carry out active heating simultaneously up and down so that the material on conveying assembly keeps certain temperature, heat simultaneously up and down,
So that the effect of heating is more preferable.
Further limit, upper heater includes upper stay-warm case and the first electric heating tube, the upper stay-warm case covers on described
On conveying assembly, the relative distance of first electric heating tube and the conveying assembly is adjustable.
When conveying to the material of differing heights size, the first electric heating tube and material on the one hand can be avoided from being done
Relate to, on the other hand, when the material of different model is suitable for, the relative distance of the first electric heating tube and different material can also be allowed equal
Equally, it is ensured that the control reliability in the heat radiation of the first electric heating tube to material.
Further limit, first electric heating tube includes heating part and adjustment portion, the heating part and the conveying group
Part is parallel, and the adjustment portion is screw thread rod-shape, and the adjustment portion is rotary with nut through after the top board of the upper stay-warm case.
The height adjustable for realizing the first electric heating tube, when adjusting, by the nut in turn adjustment portion come real
It is existing.
Further limit, the conveying assembly is net belt type conveyer.
Net belt type conveyer on the one hand can high temperature resistant, the heat of the generation of heater can be easier under another side
Material is passed to, so as to ensure Material control in certain temperature range.
Further limit, around the lower heater, the lower heater includes the to the guipure of the conveying assembly
Two electric heating tubes and lower stay-warm case, second electric heating tube is parallel with the conveying assembly, and the lower stay-warm case is located at described
The lower section of the second electric heating tube, the lower stay-warm case is arranged on the support of the conveying assembly, the lower stay-warm case and described
Upper stay-warm case forms the keeping warmth space.
Second electric heating tube and lower stay-warm case are arranged on the support of conveying assembly, have saved space, on the other hand, are also allowed
Second electric heating tube and conveyor surface lean on closer, it is ensured that the effect of heat transfer, and the effect of lower stay-warm case is to reduce second
Electric heating tube scattering and disappearing toward the heat of underface.
Further restriction, first electric heating tube and the equal more than one of second electric heating tube, first electricity adds
One temperature controlled region of heat pipe and second electric heating tube formation, the second electric heating tube more than one in a temperature controlled region,
In a temperature controlled region, the power of first electric heating tube is less than the total work of second electric heating tube
Rate.
Ensure the horizontal area of the first electric heating tube and the horizontal area correspondence of the second electric heating tube, reach preferably guarantor
Temp effect, the general power of the second electric heating tube in a temperature controlled region is larger, it is ensured that the speed of intensification, under control conveyor surface
During the temperature of side, the temperature below needs is higher than top, because the temperature part below conveyor surface will pass to conveying group
The support of part, is then lost in, meanwhile, the temperature below conveyor surface is higher than the temperature above conveyor surface, allows hot-air from the bottom up
Circulation, through the material for conveying so that the temperature of material keeps effect good.
Further restriction, the temperature controlled region more than one, each described first electric heating tube and second electric heating tube
By the control of single temperature controller.
Each individually controls to ensure that temperature controlled reliability, and the temperature controlled uniformity in each temperature controlled region.
A kind of heat preserving method of insulation induction system,
S1, sets up active heater to heat transported material in conveyor surface upper and lower, and under the conveyor surface
The temperature of side is more than the temperature above the conveyor surface;
S2, in the conveyor surface upper and lower stay-warm case is respectively arranged, for reducing scattering and disappearing for heat.
Temperature below conveyor surface is more than the temperature above conveyor surface so that the hot-air of lower section circulates upwards, through thing
Material, reaches preferable heat transfer effect, and stay-warm case reduces scattering and disappearing for heat as far as possible.
Further limit, the stay-warm case above the conveyor surface is can opening-closing structure;
, at 270 DEG C, the temperature control above the conveyor surface is at 250 DEG C for temperature control below the conveyor surface.
Can the structure design of folding facilitate manipulator to shift material from conveyor surface.
A kind of application of the heat preserving method of insulation induction system, is applied to for the blank that extruding machine is extruded to be transported to pressure
Machine, the stay-warm case above the conveyor surface is can opening-closing structure.
Blank is facilitated to be transferred on forcing press from conveyor surface.
Beneficial effects of the present invention are:Actively heat, and programming rate is fast, homogeneous heating, high insulating effect, blank it is upper
The lower temperature difference is little, is difficult to form crystallization spot, while also adapt to the blank of differing heights, and heating tube and different blanks it is relative away from
From can be with identical, i.e., the heat distance in heating tube and blank be identical, it is ensured that the reliability of the control of heating.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of temperature controlled region 6.
Fig. 3 is temperature controlled schematic flow sheet.
Fig. 4 is structural representation when upper stay-warm case 21 is opened.(it is not drawn into the first electric heating tube 22 and the second electric heating tube
31)
Fig. 5 is structural representation when upper stay-warm case 21 is closed.(it is not drawn into the first electric heating tube 22 and the second electric heating tube
31)
Fig. 6 is the structural representation of heat insulation foam 5.
Specific embodiment
Presently preferred embodiments of the present invention is described in detail below in conjunction with the accompanying drawings, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, apparent clearly defines so as to make to protection scope of the present invention.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, one kind insulation induction system, including conveying assembly 1, above plus hot charging
2 and lower heater 3 are put, a keeping warmth space 4 is formed between the upper heater 2 and the lower heater 3, it is described defeated
Sending component 1 passes through the keeping warmth space 4.Conveying assembly 1 is that two row are set up in parallel.
Carry out active heating simultaneously up and down so that the material on conveying assembly 1 keeps certain temperature, add simultaneously up and down
Heat so that the effect of heating is more preferable.
Upper heater 2 includes the electric heating tube 22 of upper stay-warm case 21 and first, and the upper stay-warm case 21 covers on the conveying
On component 1, the relative distance of first electric heating tube 22 and the conveying assembly 1 is adjustable.
Two row conveying assemblies 1 share a upper stay-warm case 21.First electric heating tube 22 is annular.
The specific embodiment of upper stay-warm case 21 is that upper stay-warm case 21 is supported by inside and outside two-layered steel plates, between two blocks of steel plates
Form interlayer, insulation cotton 5 filled in interlayer, in order to ensure the heat of the first electric heating tube 22 as far as possible it is many be radiated it is defeated
On the material for sending, a stainless steel mirror board 23 is set between the first electric heating tube 22 and upper stay-warm case 21.
When conveying to the material of differing heights size, the first electric heating tube 22 and material on the one hand can be avoided from carrying out
Interfere, on the other hand, when the material of different model is suitable for, can also allow the first electric heating tube 22 and different material with respect to away from
From, it is ensured that the control reliability in the heat radiation to material of the first electric heating tube 22.
First electric heating tube 22 includes heating part 221 and adjustment portion 222, the heating part 221 and the conveying group
Part 1 is parallel, and the adjustment portion 222 is screw thread rod-shape, and the adjustment portion 222 is rotary with through after the top board of the upper stay-warm case 21
Nut 2221.
The height adjustable for realizing the first electric heating tube 22, when adjusting, by the nut in turn adjustment portion 222
2221 realizing.
The conveying assembly 1 is net belt type conveyer.
Net belt type conveyer on the one hand can high temperature resistant, the heat of the generation of heater 3 can compare appearance under another side
Material is easily passed to, so as to ensure Material control in certain temperature range.
Around the lower heater 3, the lower heater 3 includes that the second electricity adds to the guipure 11 of the conveying assembly 1
Heat pipe 31 and lower stay-warm case 32, second electric heating tube 31 is parallel with the conveying assembly 1, and the lower stay-warm case 32 is located at institute
The lower section of the second electric heating tube 31 is stated, the lower stay-warm case 32 is arranged on the support 12 of the conveying assembly 1, the lower insulation
Cover 32 and the upper stay-warm case 21 form the keeping warmth space 4.Second electric heating tube is staight shank flange form for 31.
Second electric heating tube 31 and lower stay-warm case 32 are arranged on the support 12 of conveying assembly 1, have saved space, the opposing party
Face, also allows the second electric heating tube 31 and conveyor surface 13 to lean on closer, it is ensured that the effect of heat transfer, the effect of lower stay-warm case 32
It is to reduce the second electric heating tube 31 scattering and disappearing toward the heat of underface.
As shown in fig. 6, lower stay-warm case 32 is writing board shape, the lower ectonexine of stay-warm case 32 is supported by steel plate, two blocks of steel plates
Between form interlayer, filling insulation cotton 5, electric in order to prevent the material residue on conveying assembly 1 from dropping to second in interlayer
In heating tube 31, a protective plate 14 is set below the conveyor surface 13 of conveying assembly 1, the two ends of protective plate 14 are fixed on conveying group
On the support 12 of part 1, each row conveying assembly 1 is each separately provided lower stay-warm case 32 and protective plate 14.
As shown in Fig. 2 first electric heating tube 22 and the equal more than one of second electric heating tube 31, described first is electric
Heating tube 22 and second electric heating tube 31 form a temperature controlled region 6, the second electric heating tube 31 in a temperature controlled region 6
There are two,
In a temperature controlled region 6, the power of first electric heating tube 22 is less than second electric heating tube 31
General power.Each two second electric heating tube 31 of correspondence of the first electric heating tube 22.
Ensure the horizontal area of the first electric heating tube 22 and the horizontal area correspondence of the second electric heating tube 31, reach preferably
Heat insulation effect, the general power of the second electric heating tube 31 in a temperature controlled region 6 is larger, it is ensured that the speed of intensification, in control
During the temperature of the lower section of conveyor surface 13, the temperature below needs is higher than top, because a temperature part for the lower section of conveyor surface 13 will
The support 12 of conveying assembly 1 is passed to, is then lost in, meanwhile, the temperature of the lower section of conveyor surface 13 is than the temperature above conveyor surface 13
Height, allows hot-air to circulate from the bottom up, through the material for conveying so that the temperature of material keeps effect good.
The more than one of the temperature controlled region 6, each described first electric heating tube 22 and second electric heating tube 31 are by list
Only temperature controller control.
Each individually controls to ensure that temperature controlled reliability, and each temperature controlled uniformity in temperature controlled region 6.
As shown in figure 3, temperature controlled when being embodied as, the first electric heating tube 22 for individually controlling at each and the are needed
One temperature sensor 61 is set at two electric heating tubes 31, for gathering environment temperature, ambient temperature data temperature control is transferred to into
Device, temperature controller is contrasted according to environment temperature with pre-set target temperature, by thyristor regulating depressor controlled output voltage reality
Now the power output of the first electric heating tube 22 and the second electric heating tube 31 is adjusted, so as to reach thermoregulator purpose.
And give thyristor regulating depressor to judge as feedback signal from thyristor regulating depressor output end collection voltages or current signal
The angle of flow whether given is normal, and adjusts in good time, it is ensured that the reliability of control.
A kind of heat preserving method of insulation induction system,
S1, sets up active heater to heat transported material in the upper and lower of conveyor surface 13, and the conveyor surface
Temperature of the temperature of 13 lower sections more than the top of the conveyor surface 13;
S2, in the upper and lower of the conveyor surface 13 stay-warm case is respectively arranged, for reducing scattering and disappearing for heat.
Temperature of the temperature of the lower section of conveyor surface 13 more than the top of conveyor surface 13 so that the hot-air of lower section circulates upwards, Jing
Material is crossed, preferable heat transfer effect is reached, stay-warm case reduces scattering and disappearing for heat as far as possible.
The stay-warm case of the top of the conveyor surface 13 is can opening-closing structure;
Conveyor surface 13:Conveyer conveys the plane of material, material and the actual contact movement of conveyer.
The stay-warm case of the top of the conveyor surface 13 goes up stay-warm case 21, and when being embodied as, upper stay-warm case 21 is inverted U
Type, upper stay-warm case 21 includes L shaped plate 211 and riser 212, the L shaped plate 211 together with the moving jointing of riser 212, the L
Shape plate 211 realizes the action of folding by tumble cylinder 7, and the outermost layer of riser 212 is additionally provided with asbestos cloth 7, while in L shaped plate
211 lower ends are provided with one layer of asbestos cloth 7, and the effect of asbestos cloth 7 is to compensate the gap between steel plate, and effectively sealing is reduced
Heat scatter and disappear.
, at 270 DEG C, the temperature control of the top of the conveyor surface 13 is at 250 DEG C for the temperature control of the lower section of the conveyor surface 13.
Can the structure design of folding facilitate manipulator to shift material from conveyor surface 13.
A kind of application of the heat preserving method of insulation induction system, is applied to for the blank that extruding machine is extruded to be transported to pressure
Machine, the stay-warm case of the top of the conveyor surface 13 is can opening-closing structure.
Blank is facilitated to be transferred on forcing press from conveyor surface 13.
Claims (10)
- It is 1. a kind of to be incubated induction system, it is characterised in that:Including conveying assembly (1), upper heater (2) and lower heater (3) keeping warmth space (4), the conveying assembly, are formed between the upper heater (2) and the lower heater (3) (1) through the keeping warmth space (4).
- 2. one kind according to claim 1 is incubated induction system, it is characterised in that:The upper heater (2) is including upper Stay-warm case (21) and the first electric heating tube (22), the upper stay-warm case (21) is covered on the conveying assembly (1), and described first is electric The relative distance of heating tube (22) and the conveying assembly (1) is adjustable.
- 3. one kind according to claim 2 is incubated induction system, it is characterised in that:First electric heating tube (22) includes Heating part (221) and adjustment portion (222), the heating part (221) is parallel with the conveying assembly (1), the adjustment portion (222) For screw thread rod-shape, the adjustment portion (222) is rotary with nut (2221) through after the top board of the upper stay-warm case (21).
- 4. one kind according to claim 3 is incubated induction system, it is characterised in that:The conveying assembly (1) is net belt type Conveyer.
- 5. one kind according to claim 4 is incubated induction system, it is characterised in that:The guipure of the conveying assembly (1) (11) around the lower heater (3), the lower heater (3) is including the second electric heating tube (31) and lower stay-warm case (32), second electric heating tube (31) is parallel with the conveying assembly (1), and the lower stay-warm case (32) is electric positioned at described second The lower section of heating tube (31), the lower stay-warm case (32) on the support (12) of the conveying assembly (1), the lower insulation Cover (32) and the upper stay-warm case (21) form the keeping warmth space (4).
- 6. one kind according to claim 5 is incubated induction system, it is characterised in that:First electric heating tube (22) and institute The second electric heating tube (31) more than one is stated, first electric heating tube (22) and second electric heating tube (31) form one Individual temperature controlled region (6), the second electric heating tube (31) more than one in a temperature controlled region (6),In a temperature controlled region (6), the power of first electric heating tube (22) is less than second electric heating tube (31) General power.
- 7. one kind according to claim 6 is incubated induction system, it is characterised in that:Temperature controlled region (6) more than one, often Individual first electric heating tube (22) and second electric heating tube (31) are controlled by single temperature controller.
- 8. it is a kind of insulation induction system heat preserving method, it is characterised in that:S1, sets up active heater to heat transported material in conveyor surface (13) upper and lower, and the conveyor surface (13) temperature below is more than the temperature above the conveyor surface (13);S2, in the conveyor surface (13) upper and lower a stay-warm case is respectively arranged, for reducing scattering and disappearing for heat.
- 9. it is according to claim 8 it is a kind of insulation induction system heat preserving method, it is characterised in that:Stay-warm case above the conveyor surface (13) is can opening-closing structure;, at 270 DEG C, the temperature control above the conveyor surface (13) is at 250 DEG C for temperature control below the conveyor surface (13).
- 10. the application of the heat preserving method of a kind of insulation induction system according to claim 8 or claim 9, it is characterised in that:Using Forcing press is transported in the blank for extruding extruding machine, the stay-warm case above the conveyor surface (13) is can opening-closing structure.
Priority Applications (1)
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CN201710098221.0A CN106628836A (en) | 2017-02-23 | 2017-02-23 | Insulated conveying system, insulated method thereof and application |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710098221.0A CN106628836A (en) | 2017-02-23 | 2017-02-23 | Insulated conveying system, insulated method thereof and application |
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Family
ID=58844735
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CN201710098221.0A Pending CN106628836A (en) | 2017-02-23 | 2017-02-23 | Insulated conveying system, insulated method thereof and application |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107458805A (en) * | 2017-06-22 | 2017-12-12 | 宁波高新区新元华科技咨询有限公司 | A kind of heated at constant temperature conveying device |
CN109676899A (en) * | 2018-12-25 | 2019-04-26 | 亚普汽车部件股份有限公司 | Material base attemperator |
CN110745452A (en) * | 2019-10-21 | 2020-02-04 | 马鞍山楚锐科技信息咨询有限公司 | Plate heat-preservation conveying device |
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