CN104843970A - Method for rapidly adjusting viscosity of glass liquid through electric heating material channel - Google Patents
Method for rapidly adjusting viscosity of glass liquid through electric heating material channel Download PDFInfo
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- CN104843970A CN104843970A CN201510184699.6A CN201510184699A CN104843970A CN 104843970 A CN104843970 A CN 104843970A CN 201510184699 A CN201510184699 A CN 201510184699A CN 104843970 A CN104843970 A CN 104843970A
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Abstract
According to the invention, an electric heating material channel is composed of a case, a feed inlet, a discharge hatch, a hopper and a temperature controlling device, which is characterized in that 3-6 heating zones are arranged on the material channel, 8-12 electric heating pipes which are horizontally arranged with equidistance and mutually parallel are arranged on each heating zone, 2-6 groups of auxiliary heating electrodes which are horizontally arranged with equidistance and mutually parallel are arranged on lower end of each heating zone, and are arranged at upper end of a material leakage nozzle. The electric heating material channel has the beneficial effects that the auxiliary molybdenum electrodes are employed for heating a feeder channel, energy is clean, no exhaust gas is generated, thermal efficiency is high, temperature is stable, and viscosity of the glass liquid can be rapidly adjusted. Impurity can not be generated to pollute glass liquid, quality of the produced product can be ensured, operation is easy and convenient, and making cost is low.
Description
Technical field
The present invention relates to a kind of control method of glass metal viscosity, particularly a kind of method by electrically heated material road quick adjustment glass metal viscosity.
Background technology
Material road is a production unit between frit smelting furnace and feeding machine.Its Main Function is that glass metal is delivered to feeding machine by material road stream.Glass metal flow through material road time, must constantly to glass metal carry out heating guarantee glass metal finally arrive feeding machine time, keep temperature required.Glass metal in material road is due to the difference of upper and lower temperature and affect due to the viscous force of glass metal with material road inner bottom part material contacting surface, easily causes glass metal expecting to occur obvious laminar flow phenomenon in road.The most obvious feature of this laminar flow phenomenon is: in material road, the temperature of middle part glass metal is high, flow velocity fast, and edge temperature is low, flow velocity is slow; Material road internal upper part temperature of glass liquid is high, flow velocity fast, and bottom glass liquid temp is low, flow velocity is slow.Under normal circumstances, the temperature level of glass metal often determines the viscosity size of glass metal, therefore, when expecting that the temperature of glass liquid in exit, road differs greatly, its viscosity differences is also comparatively large, and the form that the glass produced with this often has the existing supply channel of obvious laminated striation phenomenon many employings fuel oil or heated by gas is come to glass liquid heating, and thermo-efficiency is lower, and calorific loss is comparatively large, poor working environment.
Authorization Notice No. is that the Chinese patent of CN2050038 U devises a kind of globars that some amount is housed above the hopper of supply channel.Heat is then produced to globars energising radiation heating is carried out to the glass metal in material road.Material has four temperature controlled region in road, respectively temperature thermocouple is housed, temperature signal is passed to the temperature controller of each section, carry out the time of globars electrified regulation in this district of regulable control, ensures the temperature needed for glass.This type of heating thermosteresis is little, easy to operate, but still thermo-efficiency is not high, and the upper and lower non-uniform temperature in material road, can not regulate glass metal viscosity fast and effectively, cannot ensure the quality of glass wool.
Publication number is that the Chinese patent of CN 1566001A provides a kind of microwave heating supply channel and uses the glasswork manufacture method of this kind of supply channel, by the microwave that microwave generating apparatus produces, from top to down penetrate glass metal, make the uniformity of temperature profile of expecting glass metal horizontal direction and vertical direction in road, the temperature difference that each position goes out diminishes, solve gob weight weight to differ, the phenomenon that in feed, crystallization glass is piled up.But the power of microwave generating apparatus is less, be difficult to the high-power working condition adapting to factory, adding frit road internal operating temperature is all more than 1200 DEG C, and can volatilize a large amount of alkaline matters, cause Working environment to be alkaline atmosphere, so just make microwave generating apparatus in use be among the hot environment of alkalescence, very easily suffer damage, need often to change, cause production cost greatly to improve.
The mode that existing frit road only use only globars heating regulates material road inner glass fluid viscosity, the mode of such adjustment, due to the constructional feature of globars in material road and the problem of power parameter, make when adjustment, material road internal upper part glass metal can response regulation in advance, and the glass metal of bottom really needs the long period just can reach working temperature and the kinetic viscosity of our needs, need the longer time, efficiency is very low.In addition, such regulating measure can make to expect that road inner glass liquid upper temp is high, flow velocity fast, and bottom glass liquid temp is low, flow velocity slow, causes glass metal at material road congregate crystallization, formed at drain hole and be detained, affect normally carrying out of glassy product quality and production.
Summary of the invention
Object of the present invention is intended to overcome the deficiencies in the prior art, provides a kind of method by electrically heated material road quick adjustment glass metal viscosity.The present invention is by inner except design globars in material road, the molybdenum electrode of reasonable quantity of having arranged also is as auxiliary adjustment means, by upper layer of silicon carbon-point and lower floor's molybdenum electrode number, power, the optimization design of geometric position, make globars when adjustment top glass fluid viscosity, lower floor's glass metal can under the effect of molybdenum electrode rapid response regulation, reasonably coupling is realized with the viscosity on top, so not only realizing material road inner glass liquid regulates swiftness, and by controlling the homogeneity of material road inner glass liquid temp, and then realize the homogeneity of glass metal viscosity, control and regulate the viscosity of material road inner glass liquid in time and accurately.In addition, by expecting the optimization design of the geometry mechanism in road own, and the material of corresponding construction controls, and current material road is compared with current material road, and work-ing life improves greatly, and Energy efficiency have also been obtained great raising.
The technical scheme adopted for realizing object of the present invention is: a kind of electrically heated material road, be made up of housing, opening for feed, discharge port, hopper and temperature-control device etc., it is characterized in that described material road is provided with the heating zone of 3 ~ 6 long 1.8 ~ 5m, high 0.4 ~ 1.2m, upper end 2/3 ~ 3/4, each heating zone At The Height has 6 ~ 12 equidistant horizontally disposed and electric heating tubes be parallel to each other, lower end 1/5 ~ 1/3, each heating zone At The Height has 2 ~ 6 to the equidistant horizontally disposed and boosting electrode be parallel to each other, and is positioned at the upper end of blowdown mouth; Electric heating tube is powered by furnace transformer, and this transformer is connected with temperature-control device, and boosting electrode is controlled by transformer, and this transformer is connected to the control end of controllable silicon controller; Temperature-control device comprises at least two thermopairs, and each thermopair is distributed in different heating regions, and thermopair is connected with temp controlled meter controllable silicon controller.
Described housing includes thermal insulation layer and the flame retardant coating that thickness proportion is 1: 1.4 ~ 4.2, and described thermal insulation layer is positioned at the periphery of flame retardant coating, and flame retardant coating is positioned at the periphery of hopper.
Described thermal insulation layer is divided into the first thermal insulation layer and the second thermal insulation layer, and wherein the first thermal insulation layer is arranged between flame retardant coating and the second thermal insulation layer, and the first thermal insulation layer is 1: 1.5 ~ 2 with the ratio of the heat insulating coefficient of the second thermal insulation layer.
Described material road, it is characterized in that described electric heating tube is globars, boosting electrode is molybdenum electrode.
The invention also discloses a kind of method of quick adjustment glass metal viscosity, it is characterized in that comprising the following steps:
(1) before frit enters kiln, extract the boosting electrode in electrically heated material road in advance, and open the previously baked material road of electric heating tube at least 24 hours, electric heating tube is opened rate and is opened to 70% ~ 90%;
(2) above-mentioned frit enters after furnace becomes glass metal, slowly flow into from the opening for feed in electrically heated material road, when glass metal arrives corresponding boosting electrode hole position, slowly insert corresponding boosting electrode, and keep boosting electrode to be in closing condition;
(3) after above-mentioned boosting electrode all immerses glass metal, open boosting electrode switch, reduce electric heating tube simultaneously and open rate to 50 ~ 80%;
(4) according to the temperature of glass liquid of temperature-control device display, adjustment boosting electrode opens rate.
The invention has the beneficial effects as follows: the present invention adopts auxiliary molybdenum electrode to heat charging tank, clean energy does not have waste gas to produce, and thermo-efficiency is high, temperature-stable, express delivery can regulate the viscosity of glass metal.Can not produce contaminating impurity glass metal, the quality product produced is guaranteed, and of the present invention simple to operate, and cost of manufacture is lower.
Accompanying drawing explanation
Fig. 1 is horizontal sectional structure schematic diagram of the present invention.
Fig. 2 is that diagrammatic cross-section is looked on a left side of Fig. 1.
Wherein Reference numeral 10-Flow-rate adjustment rod 11-second layer thermal insulation layer 12-globars
13-molybdenum electrode 14-bushing 15-the first layer thermal insulation layer
16-zircon corundum hopper 17-opening for feed 18-flame retardant coating
19-thermopair
21-second layer thermal insulation layer 22-the first layer thermal insulation layer 23-globars
The fire-resistant 26-hopper of 24-molybdenum electrode 25-
Embodiment
Below in conjunction with Figure of description, the invention will be further described.
Embodiment 1
A kind of electrically heated material road, be made up of housing, opening for feed, discharge port, hopper and temperature-control device etc., it is characterized in that described material road is provided with the heating zone of 3 long 1.8m, high 0.4m, upper end 2/3, each heating zone At The Height has 6 equidistant horizontally disposed and electric heating tubes be parallel to each other, lower end 1/5, each heating zone At The Height has 2 to the equidistant horizontally disposed and boosting electrode be parallel to each other, and is positioned at the upper end of blowdown mouth; Electric heating tube is powered by furnace transformer, and this transformer is connected with temperature-control device, and boosting electrode is controlled by transformer, and this transformer is connected to the control end of controllable silicon controller; Temperature-control device comprises at least two thermopairs, and each thermopair is distributed in different heating regions, and thermopair is connected with temp controlled meter controllable silicon controller.
Described housing includes thermal insulation layer and the flame retardant coating that thickness proportion is 1: 1.4, and described thermal insulation layer is positioned at the periphery of flame retardant coating, and flame retardant coating is positioned at the periphery of hopper.
Described thermal insulation layer is divided into the first thermal insulation layer and the second thermal insulation layer, and wherein the first thermal insulation layer is arranged between flame retardant coating and the second thermal insulation layer, and the first thermal insulation layer is 1: 1.5 with the ratio of the heat insulating coefficient of the second thermal insulation layer.
Described material road, it is characterized in that described electric heating tube is globars, boosting electrode is molybdenum electrode.
The invention also discloses a kind of method of quick adjustment glass metal viscosity, it is characterized in that comprising the following steps:
(1) before frit enters kiln, extract the boosting electrode in electrically heated material road in advance, and open the previously baked material road of electric heating tube 24 hours, electric heating tube is opened rate and is opened to 70%;
(2) above-mentioned frit enters after furnace becomes glass metal, slowly flow into from the opening for feed in electrically heated material road, when glass metal arrives corresponding boosting electrode hole position, slowly insert corresponding boosting electrode, and keep boosting electrode to be in closing condition;
(3) after above-mentioned boosting electrode all immerses glass metal, open boosting electrode switch, reduce electric heating tube simultaneously and open rate to 50%;
(4) according to the temperature of glass liquid of temperature-control device display, adjustment boosting electrode opens rate.
Embodiment 2
A kind of electrically heated material road, be made up of housing, opening for feed, discharge port, hopper and temperature-control device etc., it is characterized in that described material road is provided with the heating zone of 6 long 5m, high 1.2m, upper end 3/4, each heating zone At The Height has 12 equidistant horizontally disposed and electric heating tubes be parallel to each other, lower end 1/3, each heating zone At The Height has 6 to the equidistant horizontally disposed and boosting electrode be parallel to each other, and is positioned at the upper end of blowdown mouth; Electric heating tube is powered by furnace transformer, and this transformer is connected with temperature-control device, and boosting electrode is controlled by transformer, and this transformer is connected to the control end of controllable silicon controller; Temperature-control device comprises at least two thermopairs, and each thermopair is distributed in different heating regions, and thermopair is connected with temp controlled meter controllable silicon controller.
Described housing includes thermal insulation layer and the flame retardant coating that thickness proportion is 1: 4.2, and described thermal insulation layer is positioned at the periphery of flame retardant coating, and flame retardant coating is positioned at the periphery of hopper.
Described thermal insulation layer is divided into the first thermal insulation layer and the second thermal insulation layer, and wherein the first thermal insulation layer is arranged between flame retardant coating and the second thermal insulation layer, and the first thermal insulation layer is 1: 2 with the ratio of the heat insulating coefficient of the second thermal insulation layer.
Described material road, it is characterized in that described electric heating tube is globars, boosting electrode is molybdenum electrode.
The invention also discloses a kind of method of quick adjustment glass metal viscosity, it is characterized in that comprising the following steps:
(1) before frit enters kiln, extract the boosting electrode in electrically heated material road in advance, and open the previously baked material road of electric heating tube 36 hours, electric heating tube is opened rate and is opened to 90%;
(2) above-mentioned frit enters after furnace becomes glass metal, slowly flow into from the opening for feed in electrically heated material road, when glass metal arrives corresponding boosting electrode hole position, slowly insert corresponding boosting electrode, and keep boosting electrode to be in closing condition;
(3) after above-mentioned boosting electrode all immerses glass metal, open boosting electrode switch, reduce electric heating tube simultaneously and open rate to 80%;
(4) according to the temperature of glass liquid of temperature-control device display, adjustment boosting electrode opens rate.
Below be only in conjunction with specific embodiments, illustrate the present invention further, these embodiments should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims and limited.
Claims (5)
1. an electrically heated material road, be made up of housing, opening for feed, discharge port, hopper and temperature-control device etc., it is characterized in that described material road is provided with the heating zone of 3 ~ 6 long 1.8 ~ 5m, high 0.4 ~ 1.2m, upper end 2/3 ~ 3/4, each heating zone At The Height has 6 ~ 12 equidistant horizontally disposed and electric heating tubes be parallel to each other, lower end 1/5 ~ 1/3, each heating zone At The Height has 2 ~ 6 to the equidistant horizontally disposed and boosting electrode be parallel to each other, and is positioned at the upper end of blowdown mouth; Electric heating tube is powered by furnace transformer, and this transformer is connected with temperature-control device, and boosting electrode is controlled by transformer, and this transformer is connected to the control end of controllable silicon controller; Temperature-control device comprises at least two thermopairs, and each thermopair is distributed in different heating regions, and thermopair is connected with temp controlled meter controllable silicon controller.
2. material road according to claim 1, it is characterized in that described housing includes thermal insulation layer and the flame retardant coating that thickness proportion is 1: 1.4 ~ 4.2, described thermal insulation layer is positioned at the periphery of flame retardant coating, and flame retardant coating is positioned at the periphery of hopper.
3. material road according to claim 1, it is characterized in that described thermal insulation layer is divided into the first thermal insulation layer and the second thermal insulation layer, wherein the first thermal insulation layer is arranged between flame retardant coating and the second thermal insulation layer, and the first thermal insulation layer is 1: 1.5 ~ 2 with the ratio of the heat insulating coefficient of the second thermal insulation layer.
4. material road according to claim 1, it is characterized in that described electric heating tube is globars, boosting electrode is molybdenum electrode.
5. the invention also discloses a kind of method of quick adjustment glass metal viscosity, it is characterized in that comprising the following steps:
(1) before frit enters kiln, extract the boosting electrode in electrically heated material road in advance, and open the previously baked material road of electric heating tube at least 24 hours, electric heating tube is opened rate and is opened to 70% ~ 90%;
(2) above-mentioned frit enters after furnace becomes glass metal, slowly flow into from the opening for feed in electrically heated material road, when glass metal arrives corresponding boosting electrode hole position, slowly insert corresponding boosting electrode, and keep boosting electrode to be in closing condition;
(3) after above-mentioned boosting electrode all immerses glass metal, open boosting electrode switch, reduce electric heating tube simultaneously and open rate to 50 ~ 80%;
(4) according to the temperature of glass liquid of temperature-control device display, adjustment boosting electrode opens rate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510184699.6A CN104843970A (en) | 2015-04-14 | 2015-04-14 | Method for rapidly adjusting viscosity of glass liquid through electric heating material channel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510184699.6A CN104843970A (en) | 2015-04-14 | 2015-04-14 | Method for rapidly adjusting viscosity of glass liquid through electric heating material channel |
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| CN104843970A true CN104843970A (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510184699.6A Pending CN104843970A (en) | 2015-04-14 | 2015-04-14 | Method for rapidly adjusting viscosity of glass liquid through electric heating material channel |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106396363A (en) * | 2016-09-28 | 2017-02-15 | 四川点石玄武纤维科技有限公司 | All-electric-melting furnace for producing basalt continuous fibers |
| CN107915394A (en) * | 2017-11-30 | 2018-04-17 | 河北省沙河玻璃技术研究院 | A kind of calcium and magnesium aluminium silicon building float glass process devitrified glass material path and its application method |
| CN116040919A (en) * | 2023-02-20 | 2023-05-02 | 秦皇岛众展玻璃技术有限公司 | Electric heating discharging process for bottom of glass fiber melting furnace heat exchanger tank |
| CN116143381A (en) * | 2023-02-22 | 2023-05-23 | 湖南洪康新材料科技有限公司 | Electric kiln control method for producing broken glass by water quenching method |
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| CN203807328U (en) * | 2014-04-17 | 2014-09-03 | 成都光明光电股份有限公司 | Discharge runner for conveying molten glass |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN203807328U (en) * | 2014-04-17 | 2014-09-03 | 成都光明光电股份有限公司 | Discharge runner for conveying molten glass |
| CN204251491U (en) * | 2014-11-07 | 2015-04-08 | 河北省沙河玻璃技术研究院 | A kind of temperature-controllable moulding mixture road |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106396363A (en) * | 2016-09-28 | 2017-02-15 | 四川点石玄武纤维科技有限公司 | All-electric-melting furnace for producing basalt continuous fibers |
| CN107915394A (en) * | 2017-11-30 | 2018-04-17 | 河北省沙河玻璃技术研究院 | A kind of calcium and magnesium aluminium silicon building float glass process devitrified glass material path and its application method |
| CN107915394B (en) * | 2017-11-30 | 2020-10-27 | 河北省沙河玻璃技术研究院 | Calcium-magnesium-aluminum-silicon building float glass-ceramic channel and use method thereof |
| CN116040919A (en) * | 2023-02-20 | 2023-05-02 | 秦皇岛众展玻璃技术有限公司 | Electric heating discharging process for bottom of glass fiber melting furnace heat exchanger tank |
| CN116143381A (en) * | 2023-02-22 | 2023-05-23 | 湖南洪康新材料科技有限公司 | Electric kiln control method for producing broken glass by water quenching method |
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Application publication date: 20150819 |
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