CN106625124A - Multi-station coping machine for white automobile body welding assembly line - Google Patents
Multi-station coping machine for white automobile body welding assembly line Download PDFInfo
- Publication number
- CN106625124A CN106625124A CN201710112743.1A CN201710112743A CN106625124A CN 106625124 A CN106625124 A CN 106625124A CN 201710112743 A CN201710112743 A CN 201710112743A CN 106625124 A CN106625124 A CN 106625124A
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- CN
- China
- Prior art keywords
- sharpening machine
- gear
- installing rack
- control cabinet
- plc control
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
Abstract
The invention provides a multi-station coping machine for a white automobile body welding assembly line. A gear bearing seat I and a gear bearing seat II are fixed to the two sides of a mounting frame correspondingly, and a sensor holder is fixed to the bottom of the mounting frame. A gear bearing I is mounted on the gear bearing seat I. A gear bearing II is mounted on the gear bearing seat II. A sensor is fixed in a hole of the sensor holder. A servo motor is arranged above a PLC control cabinet and connected with the gear bearing I through a belt. The gear bearing I is connected with the gear bearing II through a chain. A connecting base is fixedly connected with the chain. The connecting base is movably connected to the bottom end of the mounting frame. A support is arranged at the bottom of the connecting base. An operating box is connected with a coping device and fixed to the support. According to the multi-station coping machine for the white automobile body welding assembly line, electrode caps of electrode holders in a whole steel structure can be coped through one piece of coping equipment, coping personnel responsible for coping are not needed, and the working efficiency is improved.
Description
Technical field
The invention belongs to the tooling device field of automobile body-in-white manufacture, is a kind of body in white welding line in particular
Multistation sharpening machine.
Background technology
In four big techniques of automobile body-in-white production, welding is to ensure that vehicle body safety, body dimensions precision and vehicle body connect
Place most important part attractive in appearance is connect, good welding quality can ensure that motor live time is long, and bus body strength is big, and automobile is using process
In the problems such as be not in fracture, rainwater, abnormal sound, substantially increase the impact resistance power of body of a motor car and the solder joint of car surface soldered
Aesthetic property.
And welding process then needs the high current for setting to produce heat thawing sheet material by plate, it is connected to two sheet materials
Together, thus on welding gun with web contact, the quality for being allowed to be formed the electrode cap in loop is particularly important.And electrode cap was being welded
It is running stores in journey, welding a period of time rear electrode cap can deform, because the contact area with sheet material becomes big after deformation, is passing through
Sheet material resistance diminishes in the case that the electric current of sheet material is constant, produces heat and accordingly diminishes (W=I2* R*T), sheet material welding amount is little,
Not prison welding is caused to be consolidated, bus body strength is little, causes a hidden trouble to automotive safety.
It is a very important job in welding process that the electrode cap of deformation is grinding into qualified electrode cap.Existing state
Inside there are 4 kinds of methods that repair a die substantially：
1st, repaired a die formula using concentration:The electrode cap for needing reconditioning is directly unloaded, the good electrode cap of reconditioning is changed.Have solid
Fixed personnel are reclaimed electrode cap to be grinding, and by centralized large-scale equipment concentration reconditioning is carried out, then will be repaired a die
Good electrode cap is issued to each station, and circulation and stress.
Shortcoming：Electrode cap reconditioning station equipment investment cost is big, need to arrange special reconditioning personnel, with dispensing personnel.
2nd, fixed electrode sharpening machine：Each station is furnished with fixed sharpening machine, when needing reconditioning before the direct operating surface of personnel
Sharpening machine repaired a die.
Shortcoming：Each station has sharpening machine, and cost of investment is big.
3rd, artificial reconditioning：Librarian use file grinding stone and other items repairs a die to electrode cap.
Shortcoming：Repair a die of poor quality, it is impossible to ensure timely reconditioning, lose time, employee's fatigue.
4th, energy storage type movement sharpening machine：This sharpening machine has storage function, and when battery is at full charge, manually shifting onto to repair a die
Station, work by sharpening machine of connecting with the mains.
Shortcoming：Equipment power storage cell is easily damaged, and with the growth of use time, battery power reservoir capacity can be because of outside welding machine
The heavy current of generation affects and declines, and when electricity is inadequate, sharpening machine rotates powerless, and grinding quality declines.
The content of the invention
For the problems referred to above that prior art is present, the invention provides a kind of body in white welding line multistation sharpening machine,
The present invention only needs a polishing device to repair a die to the electrode cap of the soldering turret in whole piece steel structure, eliminates and is responsible for what is repaired a die
Repair a die personnel, and improves operating efficiency.
For achieving the above object, the present invention provides a kind of body in white welding line multistation sharpening machine, including：PLC control cabinet,
Servomotor, installing rack, belt, gear shaft holder I, gear-bearing I, gear shaft holder II, gear-bearing II, chain, connection
Seat, support, operating case, sensor holder, sensor, coping device；Gear shaft holder I, gear shaft holder II are separately fixed at installation
Frame both sides, sensor holder is fixed on installing rack bottom；The gear-bearing I is arranged on gear shaft holder I, and gear-bearing II is pacified
It is mounted on gear shaft holder II, sensor is fixed in the hole position of sensor holder；The PLC control cabinet top is provided with servo electricity
Machine, the servomotor is connected by belt with gear-bearing I, and gear-bearing I is connected by chain with gear-bearing II, connection
Seat is fixedly connected with chain, and the connecting seat is movably connected in installing rack bottom；The support is arranged on connecting seat bottom, operation
Box is connected and is fixed on support with coping device.
Further, above-mentioned sharpening machine also includes：Steel wire rope, line card；The line card is annular, is hung on a steel cord,
The steel wire rope is arranged on installing rack side.
Further, above-mentioned sharpening machine also includes：Collection cuts disk, is fixed on support bottom, positioned at coping device lower section.
Further, the installing rack both sides are formed by steel-pipe welding, and bottom is welded by C-type steel, C-type steel
Opening is oppositely arranged.
Further, above-mentioned sharpening machine also includes：Roller shaft, the roller shaft passes through connecting seat；The roller shaft two ends set
There is roller, the roller is placed in the C-type steel of installing rack bottom.
Further, PLC control cabinet is provided with PLC control cabinet holding wire, PLC control cabinet power line.
Further, sensor holder is multiple, is distributed in installing rack bottom, and sensing is equipped with each sensor holder
Device.
Further, sensor signal lines will be distributed over multiple sensors of installing rack bottom and link together, described
Sensor signal lines are placed in steel wire rope top, are connected with PLC control cabinet.
Used as further, in coping device holding wire one end attended operation box, the other end is connected to PLC controls through line card
On case processed.
Used as further, operating case is provided with three color alarm lamps, button switch.
Above-mentioned installing rack is fixed on buttress brace.
The present invention is due to using above technical scheme, obtaining following technique effect：Assemble without the need for each station
Sharpening machine, also solves the high problem of centralized polishing device input cost, and the application is only needed by a polishing device to whole
The electrode cap of the soldering turret in bar steel structure carries out reconditioning, also eliminates the reconditioning personnel of responsible reconditioning.
The sharpening machine can be counted to the welding times information of each station, when reach soon need the reconditioning time when, reconditioning
Machine automatic moving is at the reconditioning station specified.Sharpening machine is opened and voluntarily rotated, and workman need to only be put into welding gun on sharpening machine i.e.
Can.Reduce operating time and the labour intensity of staff.Sharpening machine can self-resetting after the completion of reconditioning.
Description of the drawings
For clearer explanation embodiments of the invention or the technical scheme of prior art, below will be to embodiment or existing
The accompanying drawing to be used needed for having technology description does one and simply introduces, it should be apparent that, drawings in the following description are only
Some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also
To obtain other accompanying drawings according to these accompanying drawings.
Fig. 1 is sharpening machine structural representation in the application；
Fig. 2 is sharpening machine front view in the application；
Fig. 3 is reconditioning side view in the application.
Number explanation in figure：1st, PLC control cabinet, 2, servomotor, 3, gear shaft holder I, 4, belt, 5, gear-bearing
II, 6, chain, 7, coping device holding wire, 8, installing rack, 9, connecting seat, 10, support, 11, operating case, 12, coping device, 13, collection
Cut disk, 14, line card, 15, sensor holder, 16, buttress brace, 17, steel wire rope, 51, PLC control cabinet holding wire, 61, PLC control cabinet
Power line.
Specific embodiment
To make purpose, technical scheme and the advantage of embodiments of the invention clearer, with reference to the embodiment of the present invention
In accompanying drawing, clearly complete description is carried out to the technical scheme in the embodiment of the present invention：
Embodiment 1
The present embodiment provides a kind of body in white welding line multistation sharpening machine, including：PLC control cabinet 1, servomotor 2, peace
Shelve 8, belt 4, gear shaft holder I 3, gear-bearing I, gear shaft holder II, gear-bearing II 5, chain 6, connecting seat 9,
Frame 10, operating case 11, sensor holder 15, sensor, coping device 12, steel wire rope 17, line card 14, collection cut disk 13；Gear shaft holder I
3rd, gear shaft holder II is separately fixed at the both sides of installing rack 8, and sensor holder 15 is fixed on the bottom of installing rack 8；The gear-bearing I
On gear shaft holder I 3, gear-bearing II 5 is arranged on gear shaft holder II, and sensor is fixed on sensor holder 15
In hole position；The top of the PLC control cabinet 1 is provided with servomotor 2, and the servomotor 2 is connected by belt 4 with gear-bearing I,
Gear-bearing I is connected by chain 6 with gear-bearing II 5, and connecting seat 9 is fixedly connected with chain 6, and the activity of the connecting seat 9 is even
It is connected on the bottom of installing rack 8；The support 10 is arranged on the bottom of connecting seat 9, and operating case 11 is connected with coping device 12 and is fixed on and props up
On frame 10；The line card 14 is annular, is hung on steel wire rope 17, and the steel wire rope 17 is arranged on the side of installing rack 8；Collection cuts disk
13 are fixed on the bottom of support 10, positioned at the lower section of coping device 12；PLC control cabinet 1 is provided with the control of PLC control cabinet holding wire 51, PLC
Case power line 61；In one end attended operation box 11 of 12 holding wire of coping device 7, the other end is connected to PLC control cabinet 1 through line card 14
On.
Preferably, the both sides of the installing rack 8 are formed by steel-pipe welding, and bottom is welded by C-type steel, C-type steel
Opening is oppositely arranged；Above-mentioned sharpening machine also includes：Roller shaft, the roller shaft passes through connecting seat 9；The roller shaft two ends are provided with rolling
Wheel, the roller is placed in the C-type steel of the bottom of installing rack 8.
Preferably, sensor holder 15 is multiple, is distributed in the bottom of installing rack 8, and in each sensor holder 15 sensing is equipped with
Device；Sensor signal lines will be distributed over multiple sensors of the bottom of installing rack 8 and link together, and the sensor signal lines are placed in
The top of steel wire rope 17, is connected with PLC control cabinet 1.
Preferably, operating case 11 is provided with three color alarm lamps, button switch.
Above-mentioned installing rack 8 is fixed on buttress brace 16.Using PLC control cabinet 1 to the weldering on all stations on production line
Machine welding times are counted, and when the number of times of setting is reached, the control servomotor 2 of PLC control cabinet 1 is rotated, servo electricity
Machine 2 drives belt 4 to rotate so as to the rotation of band moving gear I.Gear I drives chain 6 to be rotated, and coping device 12 is fixed on chain 6
On follow chain 6 to move, when reconditioning is completed, personnel need to only press " reconditioning is completed " button on sharpening machine.PLC control cabinet
1 will be rotated by PLC controlled motors and sharpening machine be moved on Aligning control or the next station for needing reconditioning.
Embodiment 2
The present embodiment provides a kind of course of work of the sharpening machine described in embodiment 1：First staff need to be by each
(generally 200 solder joint reconditionings are once), each station reconditioning position in the welding reconditioning information input PLC control cabinet 1 of station
In information input PLC control cabinet 1 (general 2M is a station), in the incoming PLC control cabinet 1 of the frequency of welder, PLC is carried out
Statistics, when 200 solder joints are reached, PLC issues a signal to servomotor 2, moves to welding post.While contact inductor
After sensing contiguous block, coping device 12 starts rotation.Alarm lamp dodges contracting, reminds workman to carry out reconditioning.After workman's reconditioning, press and repair
Mill completing button, sharpening machine stops reconditioning and returns to origin, if other station reconditionings, sharpening machine can be moved at other stations.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any those familiar with the art in the technical scope of present disclosure, technology according to the present invention scheme and its
Inventive concept equivalent or change in addition, all should be included within the scope of the present invention.
Claims (10)
1. body in white welding line multistation sharpening machine, it is characterised in that include：PLC control cabinet, servomotor, installing rack, skin
Band, gear shaft holder I, gear-bearing I, gear shaft holder II, gear-bearing II, chain, connecting seat, support, operating case, sensing
Device seat, sensor, coping device；Gear shaft holder I, gear shaft holder II are separately fixed at installing rack both sides, and sensor holder is fixed
In installing rack bottom；The gear-bearing I is arranged on gear shaft holder I, and gear-bearing II is arranged on gear shaft holder II,
Sensor is fixed in the hole position of sensor holder；The PLC control cabinet top is provided with servomotor, and the servomotor passes through skin
Band is connected with gear-bearing I, and gear-bearing I is connected by chain with gear-bearing II, and connecting seat is fixedly connected with chain, described
Connecting seat is movably connected in installing rack bottom；The support is arranged on connecting seat bottom, and operating case is connected with coping device, and fixed
On support.
2. body in white welding line multistation sharpening machine according to claim 1, it is characterised in that above-mentioned sharpening machine also includes：
Steel wire rope, line card；The line card is annular, is hung on a steel cord, and the steel wire rope is arranged on installing rack side.
3. body in white welding line multistation sharpening machine according to claim 1, it is characterised in that above-mentioned sharpening machine also includes：
Collection cuts disk, is fixed on support bottom, positioned at coping device lower section.
4. body in white welding line multistation sharpening machine according to claim 1, it is characterised in that the installing rack both sides be by
Steel-pipe welding is formed, and bottom is welded by C-type steel, and the opening of C-type steel is oppositely arranged.
5. body in white welding line multistation sharpening machine according to claim 1, it is characterised in that above-mentioned sharpening machine also includes：
Roller shaft, the roller shaft passes through connecting seat；The roller shaft two ends are provided with roller, and the roller is placed in the c-type of installing rack bottom
In steel.
6. body in white welding line multistation sharpening machine according to claim 1, it is characterised in that PLC control cabinet is provided with PLC
Control cabinet holding wire, PLC control cabinet power line.
7. body in white welding line multistation sharpening machine according to claim 1, it is characterised in that sensor holder be it is multiple, point
Cloth is equipped with sensor in installing rack bottom in each sensor holder.
8. body in white welding line multistation sharpening machine according to claim 7, it is characterised in that sensor signal lines will be distributed
Multiple sensors in installing rack bottom link together, and the sensor signal lines are placed in steel wire rope top, with PLC control cabinet
It is connected.
9. body in white welding line multistation sharpening machine according to claim 1, it is characterised in that coping device holding wire one end connects
In connecing operating case, the other end is connected in PLC control cabinet through line card.
10. body in white welding line multistation sharpening machine according to claim 1, it is characterised in that operating case is provided with three colors
Alarm lamp, button switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710112743.1A CN106625124A (en) | 2017-02-28 | 2017-02-28 | Multi-station coping machine for white automobile body welding assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710112743.1A CN106625124A (en) | 2017-02-28 | 2017-02-28 | Multi-station coping machine for white automobile body welding assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106625124A true CN106625124A (en) | 2017-05-10 |
Family
ID=58846534
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710112743.1A Pending CN106625124A (en) | 2017-02-28 | 2017-02-28 | Multi-station coping machine for white automobile body welding assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106625124A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108098127A (en) * | 2018-02-06 | 2018-06-01 | 武汉汉孚装备技术有限公司 | Soldering turret repairs a die compensation device and its method and soldering turret device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2762170A (en) * | 1954-06-21 | 1956-09-11 | Louis A Hunziker | Apparatus for reconditioning chain saw bars |
| CN103921193A (en) * | 2014-04-24 | 2014-07-16 | 山东鸿创环保有限公司 | Workpiece grinding equipment |
| CN204868401U (en) * | 2015-07-24 | 2015-12-16 | 东莞市传进机械有限公司 | Full -automatic ladle edging machine |
| CN205630257U (en) * | 2016-04-28 | 2016-10-12 | 黄裕辉 | Automatic formula stainless steel polishing machine |
| CN106271246A (en) * | 2016-08-28 | 2017-01-04 | 合肥国声电子通信有限责任公司 | A kind of welding reconditioning compensation method of the automobile body welding equipment of auto industry |
| CN106312757A (en) * | 2016-08-29 | 2017-01-11 | 铜仁市万山区林谢丹砂艺术雕刻有限公司 | Cinnabar craft processing system |
| CN206578657U (en) * | 2017-02-28 | 2017-10-24 | 中源汽车零部件（大连）股份有限公司 | White body welding line multistation sharpening machine |
-
2017
- 2017-02-28 CN CN201710112743.1A patent/CN106625124A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2762170A (en) * | 1954-06-21 | 1956-09-11 | Louis A Hunziker | Apparatus for reconditioning chain saw bars |
| CN103921193A (en) * | 2014-04-24 | 2014-07-16 | 山东鸿创环保有限公司 | Workpiece grinding equipment |
| CN204868401U (en) * | 2015-07-24 | 2015-12-16 | 东莞市传进机械有限公司 | Full -automatic ladle edging machine |
| CN205630257U (en) * | 2016-04-28 | 2016-10-12 | 黄裕辉 | Automatic formula stainless steel polishing machine |
| CN106271246A (en) * | 2016-08-28 | 2017-01-04 | 合肥国声电子通信有限责任公司 | A kind of welding reconditioning compensation method of the automobile body welding equipment of auto industry |
| CN106312757A (en) * | 2016-08-29 | 2017-01-11 | 铜仁市万山区林谢丹砂艺术雕刻有限公司 | Cinnabar craft processing system |
| CN206578657U (en) * | 2017-02-28 | 2017-10-24 | 中源汽车零部件（大连）股份有限公司 | White body welding line multistation sharpening machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108098127A (en) * | 2018-02-06 | 2018-06-01 | 武汉汉孚装备技术有限公司 | Soldering turret repairs a die compensation device and its method and soldering turret device |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170510 |