CN106625023A - Machine tool online monitoring device - Google Patents
Machine tool online monitoring device Download PDFInfo
- Publication number
- CN106625023A CN106625023A CN201710102157.9A CN201710102157A CN106625023A CN 106625023 A CN106625023 A CN 106625023A CN 201710102157 A CN201710102157 A CN 201710102157A CN 106625023 A CN106625023 A CN 106625023A
- Authority
- CN
- China
- Prior art keywords
- machine tool
- lathe
- monitoring
- probe
- cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2452—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces
- B23Q17/2457—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces of tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2452—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces
- B23Q17/2471—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces of workpieces
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The invention discloses a machine tool online monitoring device. The machine tool online monitoring device comprises a machine tool machining platform, a machine tool holder and a monitoring-acquiring computer terminal, wherein a driving motor on the machine tool holder is in driving connection with the cutting tool through a main shaft, a cutting tool scanning head for photographing the cutting tool on the machine tool holder is arranged on the machine tool holder; a work-piece scanning head for photographing a work-piece machining surface is arranged on the machine tool machining platform; a current sensor and a voltage sensor are arranged on a driving motor power supply line; the current sensor, the voltage sensor, the cutting tool scanning head and the work-piece scanning head are all connected with the corresponding monitoring-acquiring computer terminal; the monitoring-acquiring computer terminal is connected with a broadband access device through a communication line; the broadband access device is connected with a remote monitoring center platform through a NAT (Network Address Translation) server. The machine tool online monitoring device disclosed by the invention can monitor the cutting tool loss condition and the work-piece quality in real time, provide immediate reminding and alarming function, and is conducive to improving the yield and the production efficiency.
Description
Technical field
The present invention relates to plant equipment monitoring system field, specially a kind of lathe on-line monitoring equipment.
Background technology
When machine tool is processed to workpiece, the cutter of many different sizes is often referred to.Because cutter is used
Cycle, the difference of number of times and environment causes the loss of cutter different, be also exactly some machine tools be semiclosed shape
State, outside equipment, staff is difficult the loss situation and workpiece processing quality for observing cutter, when tipping, mill occurs in cutter
When damaging or rolling up knife, staff cannot know, work pieces process can be caused undesirable, cause roughness, the size of workpiece not
It is good.
The content of the invention
It is an object of the invention to provide one kind being capable of monitor in real time cutter loss situation and workpiece quality, there is provided carry in time
Awake warning function, is favorably improved the lathe on-line monitoring equipment of yield rate and production efficiency, to solve above-mentioned background technology in
The problem of proposition.
For achieving the above object, the present invention provides following technical scheme：
A kind of lathe on-line monitoring equipment, including machine tooling platform, machine tool frame and monitoring collection terminal, lathe
Drive motor on toolframe is connected by main shaft with cutter drives, is provided with for shooting machine tool on the machine tool frame
The cutter probe that tool frame is fixed a cutting tool, is provided with the workpiece for shooting workpiece machining surface and scans on the machine tooling platform
Head, is provided with current sensor and voltage sensor in drive motor supply line, the current sensor, voltage sensor,
Cutter probe and workpiece probe connect with corresponding monitoring collection terminal, and monitoring collection terminal passes through
Communication line is connected with broadband access device, and the broadband access device connects long-range monitoring central platform by NAT servers.
Preferably, the DHCP clothes for dynamically distributes monitoring collection terminal IP are connected with the broadband access device
Business device.
Preferably, near-end display module and near-end alarm device are connected with the monitoring collection terminal.
Preferably, distal displayed module and remote-end alarm device are connected with the monitoring central platform.
Preferably, the cutter probe and workpiece probe are popped one's head in using laser scanning.
Preferably, the drive motor is provided with u interface, V interfaces and the W interface being connected with alternating current power supply, the voltage
Sensor is connected simultaneously with u interface, V interfaces and W interfaces, and the current sensor is connected on u interface, V interfaces or W interfaces.
Preferably, the cutter probe is connected by the cutter gantry of extension type with machine tool frame, the work
Part probe is connected by the workpiece gantry of extension type with machine tooling platform.
Preferably, the machine tooling platform is provided with the vibrating sensor being connected with monitoring collection terminal.
Compared with prior art, the invention has the beneficial effects as follows：Current sensor is passed with the data that voltage sensor is received
Monitoring collection terminal is transported to, operating power is calculated, the monitor in real time of drive motor load variations is realized；Cutter is scanned
Head can shoot tool image, and pass to monitoring collection terminal, realize the monitoring to cutter actual size；Workpiece is swept
Retouching head can shoot workpiece machining surface image, and pass to monitoring collection terminal, and realization adds working medium to surface of the work
The monitoring of amount；So that the data of lathe on-line monitoring are more comprehensive；When any one data occur abnormal, monitoring collection is calculated
The near-end alarm device and monitoring central platform remote-end alarm device of machine terminal can report to the police, and remind live or long-range work people
Member；Monitoring central platform connects multiple monitoring collection terminals by broadband access device, it is possible to achieve multiple stage machine tool
On-line monitoring, can in time remind before cutter tipping, abrasion occurs or roll up knife, facilitate maintenance shut-downs, it is to avoid cause workpiece
Roughness, size it is bad, be favorably improved yield rate and production efficiency.The present invention can monitor in real time cutter loss situation and
Workpiece quality, there is provided timely reminding alarm function, is favorably improved yield rate and production efficiency.
Description of the drawings
Fig. 1 is that the structural representation that part is distributed on lathe is monitored in a kind of lathe on-line monitoring equipment；
Fig. 2 is a kind of structural representation of lathe on-line monitoring equipment framework connection.
In figure：1- machine tooling platforms, 2- machine tool framves, 3- drive motors, 4- cutter gantrys, the scanning of 5- cutters
Head, 6- workpiece probes, 7- workpiece gantrys, 8- vibrating sensors, 9- workpiece, 10- current sensors, 11- voltage sensors,
12- monitoring collection terminals, 13-DHCP servers, 14- broadband access devices, 15-NAT servers, 16- Surveillance center puts down
Platform.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Fig. 1～2 are referred to, the present invention provides a kind of technical scheme：A kind of lathe on-line monitoring equipment, including machine tooling
Platform 1, machine tool frame 2 and monitoring collection terminal 12, the drive motor 3 on machine tool frame 2 is by main shaft and knife
Tool drive connection, is provided with for shooting the cutter probe 5 that lathe toolframe 2 is fixed a cutting tool on the machine tool frame 2, described
The workpiece probe 6 for shooting the finished surface of workpiece 9 is provided with machine tooling platform 1, is set in the supply line of drive motor 3
It is equipped with current sensor 10 and voltage sensor 11, the current sensor 10, voltage sensor 11, cutter probe 5 and work
Part probe 6 connects with corresponding monitoring collection terminal 12, and monitoring collection terminal 12 passes through communication line
It is connected with broadband access device 14, the broadband access device 14 connects long-range monitoring central platform 16 by NAT servers 15.
Wherein, it is connected with the broadband access device 14 for the address ip of dynamically distributes monitoring collection terminal 12
Dynamic Host Configuration Protocol server 13, can transfer, check the machining state of correspondence machine tool in monitoring central platform 16 by IP, reach
The purpose of monitor in real time multiple stage machine tool；Near-end display module and near-end are connected with the monitoring collection terminal 12
Alarm device；Distal displayed module and remote-end alarm device are connected with the monitoring central platform 16, are occurred in equipment abnormal
Before, can reminding alarm in time, be favorably improved yield rate and production efficiency.
The cutter probe 5 and workpiece probe 6 are popped one's head in using laser scanning.
The drive motor 3 is provided with u interface, V interfaces and the W interface being connected with alternating current power supply, the voltage sensor
11 are connected simultaneously with u interface, V interfaces and W interfaces, and the current sensor 10 is connected on u interface, V interfaces or W interfaces.
The cutter probe 5 is connected by the cutter gantry 4 of extension type with machine tool frame 2, convenient to adjust knife
The position of tool probe 5, to be monitored to different cutters；The workpiece probe 6 is scanned by the workpiece of extension type
Frame 7 is connected with machine tooling platform 1, the convenient position for adjusting workpiece probe 6, to carry out to the surface quality of different workpieces 9
Monitoring.
The machine tooling platform 1 is provided with the vibrating sensor 8 being connected with monitoring collection terminal 12, by shaking
Dynamic sensor 8 can be with real-time collecting main shaft in process frequency of vibration.
The present invention operation principle be：The data transfer that current sensor 10 is received with voltage sensor 11 is to monitoring collection
Terminal 12, calculates operating power, realizes the monitor in real time of the load variations of drive motor 3；Cutter probe 5 can be clapped
Tool image is taken the photograph, and passes to the terminal of monitoring collection computer 12, realize the monitoring to cutter actual size；Workpiece probe 6
The finished surface image of workpiece 9 can be shot, and passes to monitoring collection terminal 12, be realized to the Surface Machining matter of workpiece 9
The monitoring of amount；So that the data of lathe on-line monitoring are more comprehensive；When any one data occur abnormal, monitoring collection is calculated
The near-end alarm device and the remote-end alarm device of monitoring central platform 16 of machine terminal 12 can report to the police, and remind live or long-range work
Make personnel；Monitoring central platform 16 connects multiple monitoring collection terminals 12 by broadband access device 14, it is possible to achieve many
The on-line monitoring of platform machine tool, can in time remind before cutter tipping, abrasion occurs or rolls up knife, facilitate maintenance shut-downs, keep away
Exempt to cause the roughness of workpiece, size bad, be favorably improved yield rate and production efficiency.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of spirit or essential attributes without departing substantially from the present invention, the present invention can be in other specific forms realized.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as and limit involved claim.
Claims (8)
1. a kind of lathe on-line monitoring equipment, including machine tooling platform, machine tool frame and monitoring collection terminal, machine
Drive motor on bed toolframe is connected by main shaft with cutter drives, it is characterised in that：It is provided with the machine tool frame
For shooting the cutter probe that lathe toolframe is fixed a cutting tool, it is provided with for shooting work pieces process on the machine tooling platform
The workpiece probe on surface, is provided with current sensor and voltage sensor, the current sense in drive motor supply line
Device, voltage sensor, cutter probe and workpiece probe connect with corresponding monitoring collection terminal, monitoring collection
Terminal is connected by communication line with broadband access device, and the broadband access device connects long-range by NAT servers
Monitoring central platform.
2. a kind of lathe on-line monitoring equipment according to claim 1, it is characterised in that：Connect on the broadband access device
Have for the Dynamic Host Configuration Protocol server of dynamically distributes monitoring collection terminal IP.
3. a kind of lathe on-line monitoring equipment according to claim 1, it is characterised in that：The monitoring collection computer end
Near-end display module and near-end alarm device are connected with end.
4. a kind of lathe on-line monitoring equipment according to claim 1, it is characterised in that：Connect in the monitoring central platform
It is connected to distal displayed module and remote-end alarm device.
5. a kind of lathe on-line monitoring equipment according to claim 1, it is characterised in that：The cutter probe and workpiece
Probe is popped one's head in using laser scanning.
6. a kind of lathe on-line monitoring equipment according to claim 1, it is characterised in that：The drive motor be provided with
U interface, V interfaces and W interfaces that alternating current power supply connects, the voltage sensor is connected simultaneously with u interface, V interfaces and W interfaces,
The current sensor is connected on u interface, V interfaces or W interfaces.
7. a kind of lathe on-line monitoring equipment according to claim 1, it is characterised in that：The cutter probe passes through can
Telescopic cutter gantry is connected with machine tool frame, workpiece gantry and machine that the workpiece probe passes through extension type
Bed processing platform connection.
8. a kind of lathe on-line monitoring equipment according to claim 1, it is characterised in that：The machine tooling platform is arranged
There is the vibrating sensor being connected with monitoring collection terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710102157.9A CN106625023A (en) | 2017-02-24 | 2017-02-24 | Machine tool online monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710102157.9A CN106625023A (en) | 2017-02-24 | 2017-02-24 | Machine tool online monitoring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106625023A true CN106625023A (en) | 2017-05-10 |
Family
ID=58846432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710102157.9A Pending CN106625023A (en) | 2017-02-24 | 2017-02-24 | Machine tool online monitoring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106625023A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107357257A (en) * | 2017-06-27 | 2017-11-17 | 安徽联亚智能装备制造有限公司 | One kind Laser Processing data collection and fault diagnosis system |
| CN107717632A (en) * | 2017-08-30 | 2018-02-23 | 东莞中创智能制造系统有限公司 | A kind of on-line detecting system |
| CN108873814A (en) * | 2018-06-25 | 2018-11-23 | 深圳精匠云创科技有限公司 | Monitoring system, monitoring method and storage equipment |
| CN109491333A (en) * | 2017-09-12 | 2019-03-19 | 惠州久和模具有限公司 | Elastic swinging cross automatically processing device and method |
| CN109877391A (en) * | 2019-04-04 | 2019-06-14 | 北京工业大学 | A kind of analysis system for workpiece surface appearance in cutting process |
| CN110064969A (en) * | 2019-03-21 | 2019-07-30 | 湖北江山华科数字设备科技有限公司 | A kind of multi-axis NC Machine Tools volumetric errors laser measurement and compensation system |
| CN110539239A (en) * | 2018-05-29 | 2019-12-06 | Tdk株式会社 | Preparatory machining device, and machining state detection device |
| CN111300150A (en) * | 2019-12-17 | 2020-06-19 | 沈阳航空制造有限公司 | Intelligent production line product quality process control detection and feedback method |
| CN111347292A (en) * | 2020-02-21 | 2020-06-30 | 青岛理工大学 | System and method for monitoring and controlling state of cutter of numerical control machine tool |
| CN112571152A (en) * | 2019-09-30 | 2021-03-30 | 江苏西格数据科技有限公司 | Monitoring system for be used for detecting cutter state |
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| CN206500933U (en) * | 2017-02-24 | 2017-09-19 | 苏州新泰克智能科技有限公司 | A kind of lathe on-line monitoring equipment |
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| JP2000198047A (en) * | 1999-01-08 | 2000-07-18 | Okuma Corp | Machine tool |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107357257A (en) * | 2017-06-27 | 2017-11-17 | 安徽联亚智能装备制造有限公司 | One kind Laser Processing data collection and fault diagnosis system |
| CN107717632A (en) * | 2017-08-30 | 2018-02-23 | 东莞中创智能制造系统有限公司 | A kind of on-line detecting system |
| CN109491333A (en) * | 2017-09-12 | 2019-03-19 | 惠州久和模具有限公司 | Elastic swinging cross automatically processing device and method |
| CN109491333B (en) * | 2017-09-12 | 2023-04-21 | 惠州久和模具有限公司 | Automatic elastic mixed wire processing equipment and method |
| CN110539239A (en) * | 2018-05-29 | 2019-12-06 | Tdk株式会社 | Preparatory machining device, and machining state detection device |
| CN108873814A (en) * | 2018-06-25 | 2018-11-23 | 深圳精匠云创科技有限公司 | Monitoring system, monitoring method and storage equipment |
| CN110064969A (en) * | 2019-03-21 | 2019-07-30 | 湖北江山华科数字设备科技有限公司 | A kind of multi-axis NC Machine Tools volumetric errors laser measurement and compensation system |
| CN109877391A (en) * | 2019-04-04 | 2019-06-14 | 北京工业大学 | A kind of analysis system for workpiece surface appearance in cutting process |
| CN112571152A (en) * | 2019-09-30 | 2021-03-30 | 江苏西格数据科技有限公司 | Monitoring system for be used for detecting cutter state |
| CN111300150A (en) * | 2019-12-17 | 2020-06-19 | 沈阳航空制造有限公司 | Intelligent production line product quality process control detection and feedback method |
| CN111347292A (en) * | 2020-02-21 | 2020-06-30 | 青岛理工大学 | System and method for monitoring and controlling state of cutter of numerical control machine tool |
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Application publication date: 20170510 |