CN210060413U - Intelligent metal iron shell manufacturing system with online detection function - Google Patents
Intelligent metal iron shell manufacturing system with online detection function Download PDFInfo
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- CN210060413U CN210060413U CN201920469385.4U CN201920469385U CN210060413U CN 210060413 U CN210060413 U CN 210060413U CN 201920469385 U CN201920469385 U CN 201920469385U CN 210060413 U CN210060413 U CN 210060413U
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Abstract
The utility model relates to a metal iron-clad intelligence manufacturing system technical field, and disclose metal iron-clad intelligence manufacturing system who takes on-line measuring function, including base and central control room, the fixed industry switch that is equipped with in the central control room, the upper surface of base is along the horizontal direction fixedly connected with numerical control punching machine in proper order, first numerical control milling machine, second numerical control milling machine, the robot and the on-line monitoring device of polishing, the upper surface fixed of base is connected with two parallel distribution's guide rail, and the common roll connection of outer wall of two guide rails has intelligent Mobile car. The utility model discloses can effectively reduce staff's intensity of labour, avoid polluting the processing environment of metal iron shell simultaneously, ensure that staff's is healthy, and metal iron shell manufacturing system can in time discover the problem to correct the problem, ensure the quality that metal iron shell was made, improve the qualification rate that metal iron shell was made, avoid causing the waste of raw materials, and avoid causing the unnecessary loss.
Description
Technical Field
The utility model relates to a metal iron-clad intelligence manufacturing system technical field especially relates to take metal iron-clad intelligence manufacturing system of on-line measuring function.
Background
The manufacturing system is a physical organization system constructed for achieving the preset manufacturing purpose, and is an organic whole with specific functions and composed of manufacturing processes, hardware, software and related personnel, wherein the manufacturing processes comprise the processes of market analysis, design development, process planning, processing, manufacturing, control management and the like of products, the hardware comprises factory facilities, production equipment, tool materials, energy sources and various auxiliary devices, and the software comprises various manufacturing theories and technologies, manufacturing process methods, control technologies, measurement technologies, manufacturing information and the like; the related personnel refer to personnel engaged in operations such as material preparation, information flow monitoring, decision making and scheduling of the manufacturing process, for example, in the manufacturing process of the metal shell of the mobile phone, the manufacturing efficiency of the metal shell can be improved by applying an intelligent manufacturing system.
At present, each process of metal iron-clad manufacturing process distributes in disorder, and the part transfer adopts artifical promotion dolly to remove mostly, and the removal process is wasted time and energy, and it is more to process environment iron fillings dust simultaneously, and the environment is relatively poor, influences staff's healthy, and in addition, the processing of present metal iron-clad detects mostly to detect under the line, and the problem and the defective rate of detection can't in time transmit each production link in, also can not in time correct the processing problem, cause the waste of raw materials easily, and the defective rate risees.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving among the prior art metal iron case manufacturing process each process distribution in disorder, the processing environment is relatively poor, influence the healthy of staff easily to and metal iron case processing detects and mostly detects under the line, and the problem of detection and defective rate can't in time transmit each production link, also can not in time correct the processing problem, cause the extravagant problem of raw materials easily, and the metal iron case intelligence manufacturing system of taking the on-line measuring function that provides.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the intelligent metal iron shell manufacturing system with the online detection function comprises a base and a central control chamber, wherein an industrial switch is fixedly arranged in the central control chamber, the upper surface of the base is fixedly connected with a numerical control punching machine, a first numerical control milling machine, a second numerical control milling machine, a polishing robot and an online monitoring device in sequence along the horizontal direction, the upper surface of the base is fixedly connected with two guide rails which are distributed in parallel, the outer walls of the two guide rails are jointly and rollingly connected with an intelligent moving trolley, the upper surface of the base is fixedly connected with an intelligent gateway, a cavity is formed in the base, a plurality of through holes are formed in the upper surface of the cavity, two side walls of the base are fixedly connected with supporting plates which are symmetrically distributed, the upper surface of each supporting plate is fixedly connected with a suction fan, a suction end guide pipe of the suction fan is fixedly communicated with the side wall of the cavity, and, the output end of the suction fan penetrates through the side wall of the dust collection box and is fixedly and movably sleeved with a dust bag.
Preferably, the online monitoring device comprises a plurality of supporting legs fixedly connected with the upper surface of the base, the upper surfaces of the supporting legs are fixedly connected with a fixing plate together, the upper surface of the fixing plate is fixedly connected with a fixing mechanism, a supporting cylinder, a computer and a display, an L-shaped rod is sleeved on the wall of the supporting cylinder, a threaded hole is formed in the outer wall of the supporting cylinder, a fixing bolt is connected with the wall of the threaded hole in a threaded manner, a moving block is sleeved on the wall of the L-shaped rod in a movable manner, a size measurement profile scanner is connected with the lower surface of the moving block, an L-shaped plate is fixedly connected with the upper surface of the moving block, a threaded hole is formed in the upper surface of the L-shaped plate, a screw is connected with the wall of the threaded hole in a threaded manner, and a plurality.
Preferably, fixed establishment includes two limiting plates of being connected with fixed plate upper surface fixed, two circular through-hole has all been seted up to the lateral wall of limiting plate, and the pore wall of circular through-hole all rotates respectively through antifriction bearing and is connected with bull stick and telescopic link, the telescopic link is with the equal fixedly connected with connecting block of the relative one end of bull stick, two the equal fixedly connected with rubber block in the relative one side of connecting block, the fixed cover of rod wall of telescopic link has connect the baffle, the spring has been cup jointed in the activity of telescopic rod wall, the both ends of spring respectively with the lateral wall of baffle and the outer wall fixed connection of connecting block, the last fixed surface of fixed plate is connected with the motor, the first gear of output fixedly connected with of motor, the fixed second gear that has cup jointed of rod wall of telescopic link, the outer wall of second gear and the.
Preferably, the inner wall of the cavity is fixedly connected with a plurality of supporting blocks.
Preferably, the outer wall of the dust bag is fixedly connected with the outer wall of the suction fan through a connecting rope, and the outer wall of the dust collection box is provided with a plurality of air holes.
Preferably, a stop block is fixedly connected to the side wall of the L-shaped rod.
Preferably, the two opposite sides of the rubber blocks are provided with clamping grooves.
Preferably, the numerical control punching machine, the first numerical control milling machine, the second numerical control milling machine, the polishing robot and the computer are in signal connection with the intelligent gateway through data lines, the intelligent gateway is in signal connection with the industrial switch through the internet, and the industrial switch is in signal connection with the control terminal of the central control room through the data lines.
Preferably, the upper surface of the screw is fixedly connected with a rotating block.
Compared with the prior art, the utility model provides a take metal iron-clad intelligence manufacturing system of on-line measuring function possesses following beneficial effect:
1. this take metal iron-clad intelligence manufacturing system of on-line measuring function, through being provided with the suction fan, the dust bag, guide rail and intelligent Mobile dolly, when each process work of manufacturing system, start the suction fan, the suction fan passes through the pipe and inhales the air in the cavity, iron fillings and the dust that the simultaneous processing produced pass through the through-hole on the base and enter into the cavity, and carry the dust collection box in by the suction fan, the dust is filtered by the dust bag and is held back simultaneously, when the part needs to shift, remove along the guide rail through the intelligent Mobile dolly, can be quick on arriving each process on the manufacturing system, do not need artifical the transportation, time saving and labor saving, this structure can effectively reduce staff's intensity of labour, avoid polluting the processing environment of metal iron-clad simultaneously, staff's healthy has been ensured.
2. The intelligent metal iron shell manufacturing system with the online detection function comprises a size measurement outline scanner, a computer, an intelligent gateway and an industrial switch, when the metal iron shell needs to be detected after being processed, the metal iron shell is firstly placed on two rubber block upper clamping grooves, then the metal iron shell is clamped under the elastic action of a spring, a motor is started, the motor drives a telescopic rod to rotate through a first gear and a second gear, the telescopic rod drives the metal iron shell to rotate through a rotating rod, the size measurement outline scanner comprehensively scans the metal iron shell to perform size measurement in the rotating process, the size measurement outline scanner transmits scanning data to the computer to record and judge whether the metal iron shell is processed qualified or not, and if the unqualified metal iron shell is too many, the computer sends the unqualified problem to the computer through the intelligent gateway, The industrial switch feeds back to the central control room, and the central control room feeds back problems to each processing link, so that the processing procedure can find and correct the problems in time, and the processing quality of the metal iron shell is guaranteed.
The part that does not relate to among the device all is the same with prior art or can adopt prior art to realize, the utility model discloses can effectively reduce staff's intensity of labour, avoid polluting the processing environment of metal iron-clad simultaneously, ensure that staff's is healthy, and metal iron-clad manufacturing system can in time find the problem to correct the problem, ensure the quality that metal iron-clad was made, improved the qualification rate that metal iron-clad was made, avoid causing the waste of raw materials, and avoid causing the unnecessary loss.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent manufacturing system for a metal iron case with an online detection function according to the present invention;
FIG. 2 is a schematic structural diagram of an online monitoring device of the intelligent metal iron case manufacturing system with online detection function according to the present invention;
FIG. 3 is a schematic structural diagram of a part A of the intelligent manufacturing system for metal iron case with online detection function according to the present invention;
fig. 4 is a schematic structural diagram of the B part of the intelligent metal iron case manufacturing system with online detection function according to the present invention.
In the figure: the automatic grinding machine comprises a base 1, a central control room 2, an industrial exchanger 3, a numerical control punching machine 4, a first numerical control milling machine 5, a second numerical control milling machine 6, a grinding robot 7, an online monitoring device 8, a guide rail 9, an intelligent mobile trolley 10, an intelligent gateway 11, a support plate 12, a suction fan 13, a cavity 14, a dust collection box 15, a dust bag 16, a support leg 17, a fixed plate 18, a support cylinder 19, a computer 20, a display 21, a rod 22L, a fixing bolt 23, a moving block 24, a dimension measurement profile scanner 25, a plate 26L, a screw 27, a limiting plate 28, a rotating rod 29, a telescopic rod 30, a connecting block 31, a rubber block 32, a baffle 33, a spring 34, a motor 35, a first gear 36 and a second gear 37.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Referring to fig. 1-4, the intelligent manufacturing system of metal iron shell with on-line detection function comprises a base 1 and a central control room 2, an industrial switch 3 is fixedly arranged in the central control room 2, the upper surface of the base 1 is fixedly connected with a numerical control punching machine 4, a first numerical control milling machine 5, a second numerical control milling machine 6, a polishing robot 7 and an on-line monitoring device 8 in sequence along the horizontal direction, the upper surface of the base 1 is fixedly connected with two parallel guide rails 9, the outer walls of the two guide rails 9 are connected with an intelligent movable trolley 10 in a rolling manner, the upper surface of the base 1 is fixedly connected with an intelligent gateway 11, a cavity 14 is arranged in the base 1, the upper surface of the cavity 14 is provided with a plurality of through holes, two side walls of the base 1 are fixedly connected with symmetrically distributed support plates 12, the upper surface of the support plate 12 is fixedly connected with a suction fan 13, a suction end guide, the upper surface of the supporting plate 12 is fixedly connected with a dust box 15, and the output end of the suction fan 13 penetrates through the side wall of the dust box 15 and is fixedly movably sleeved with a dust bag 16.
On-line monitoring device 8 includes a plurality of supporting legs 17 of being connected with fixed surface on base 1, the common fixedly connected with fixed plate 18 of upper surface of supporting leg 17, the last fixed surface of fixed plate 18 is connected with fixed establishment, support a section of thick bamboo 19, computer 20 and display 21, the section of thick bamboo wall activity of supporting a section of thick bamboo 19 has cup jointed L shape pole 22, the outer wall of supporting a section of thick bamboo 19 sets up threaded hole, and the pore wall threaded connection of threaded hole has fixing bolt 23, movable block 24 has been cup jointed in the pole wall activity of L shape pole 22, the lower fixed surface of movable block 24 is connected with size measurement profile scanner 25, the last fixed surface of movable block 24 is connected with L shaped plate 26, the screw has been seted up to the upper surface of L shaped plate 26, and the pore wall threaded connection of screw has screw rod 27, the pole wall of L shaped.
Fixed establishment includes two limiting plates 28 with fixed surface connection on the fixed plate 18, circular through-hole has all been seted up to two limiting plates 28's lateral wall, and the pore wall of circular through-hole all rotates respectively through antifriction bearing and is connected with bull stick 29 and telescopic link 30, the equal fixedly connected with connecting block 31 of telescopic link 30 and the equal fixedly connected with rubber block 32 in the one side that the bull stick 29 is relative, the fixed baffle 33 that has cup jointed of pole wall of telescopic link 30, the movable spring 34 that has cup jointed of pole wall of telescopic link 30, the both ends of spring 34 respectively with the lateral wall of baffle 33 and the outer wall fixed connection of connecting block 31, the last fixed surface of fixed plate 18 is connected with motor 35, the first gear 36 of output fixedly connected with of motor 35, the fixed second gear 37 that has cup jointed of pole wall of telescopic link 30, the outer wall of second gear 37 and the outer wall meshing of.
The inner wall of the cavity 14 is fixedly connected with a plurality of supporting blocks, and the supporting blocks increase the strength of the base 1.
The outer wall of the dust bag 16 is fixedly connected with the outer wall of the suction fan 13 through a connecting rope, and the outer wall of the dust collection box 15 is provided with a plurality of air holes which can enable air to be diffused.
The side wall of L-shaped rod 22 is fixedly connected with a stop block, and the stop block can prevent moving block 24 from sliding out.
The clamping groove is formed in one side, opposite to the two rubber blocks 32, of the metal iron shell, and the clamping groove can improve the stability of clamping of the metal iron shell.
The numerical control punching machine 4, the first numerical control milling machine 5, the second numerical control milling machine 6, the polishing robot 7 and the computer 20 are in signal connection with the intelligent gateway 11 through data lines, the intelligent gateway 11 is in signal connection with the industrial switch 3 through the internet, the industrial switch 3 is in signal connection with the control terminal of the central control room 2 through data lines, the numerical control punching machine 4, the first numerical control milling machine 5, the second numerical control milling machine 6 and the polishing robot 7 are in the prior art, and meanwhile, the numerical control punching machine 4, the first numerical control milling machine 5, the second numerical control milling machine 6 and the polishing robot 7 feed back information to the central control room 2 through the intelligent gateway 11 and the industrial switch 3, so that the prior art is not available, the information is well known by technicians in the field, and the description is omitted.
The upper surface of the screw 27 is fixedly connected with a turning block, and the turning block can conveniently rotate the screw 27.
In the utility model, when each process of the manufacturing system works, the suction fan 13 is started, the suction fan 13 sucks air in the cavity 14 through the guide pipe, scrap iron and dust generated by the simultaneous processing enter the cavity 14 through the through hole on the base 1 and are conveyed into the dust collection box 15 by the suction fan 13, meanwhile, the dust is filtered and intercepted by the dust bag 16, when the parts need to be transferred, the parts can rapidly reach each process on the manufacturing system through the intelligent moving trolley 10 along the guide rail 9 without manual transportation, time and labor are saved, the structure can effectively reduce the labor intensity of workers, simultaneously avoid polluting the processing environment of the metal iron shell, ensure the health of the workers, when the metal iron shell is processed and needs to be detected, firstly, the metal iron shell is placed on the clamping grooves on the two rubber blocks 32, then the metal iron shell is under the elastic force action of the spring 34, the iron shell is clamped tightly, then the motor 35 is started, the motor 35 drives the telescopic rod 30 to rotate through the first gear 36 and the second gear 37, the telescopic rod 30 drives the metal iron shell to rotate through the rotating rod 29, the size measurement profile scanner 25 comprehensively scans the metal iron shell to carry out size measurement in the rotating process, the size measurement profile scanner 25 transmits scanning data to the computer 20 to record and judge whether the metal iron shell is processed in a qualified mode, if the unqualified metal iron shell is too much, the computer 20 feeds back unqualified problems to the central control room 2 through the intelligent gateway 11 and the industrial switch 3, the central control room 2 feeds back the problems to each processing link, the processing procedures can find and correct the problems in time, the processing quality of the metal iron shell is guaranteed, the structure enables the metal iron shell manufacturing system to find and correct the problems in time, the manufacturing quality of the metal iron shell is guaranteed, the qualified rate of the metal iron shell is improved, the waste of raw materials is avoided, and unnecessary loss is avoided.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (9)
1. The intelligent metal iron shell manufacturing system with the online detection function comprises a base (1) and a central control room (2) and is characterized in that an industrial switch (3) is fixedly arranged in the central control room (2), the upper surface of the base (1) is fixedly connected with a numerical control punching machine (4), a first numerical control milling machine (5), a second numerical control milling machine (6), a polishing robot (7) and an online monitoring device (8) in sequence along the horizontal direction, the upper surface of the base (1) is fixedly connected with two guide rails (9) which are distributed in parallel, the outer walls of the two guide rails (9) are jointly connected with an intelligent moving trolley (10) in a rolling mode, the upper surface of the base (1) is fixedly connected with an intelligent gateway (11), a cavity (14) is formed in the base (1), and a plurality of through holes are formed in the upper surface of the cavity (14), the utility model discloses a dust bag dust collector, including base (1), backup pad (12) of the equal fixedly connected with symmetric distribution of both sides wall of base (1), the last fixed surface of backup pad (12) is connected with suction fan (13), the fixed intercommunication of the lateral wall of the end pipe of breathing in and cavity (14) of suction fan (13), the last fixed surface of backup pad (12) is connected with dust collection box (15), dust bag (16) have been cup jointed in the fixed activity of the lateral wall that the output of suction fan (13) passed dust collection box (15).
2. The intelligent metal iron shell manufacturing system with the online detection function according to claim 1, wherein the online monitoring device (8) comprises a plurality of support legs (17) fixedly connected with the upper surface of the base (1), the upper surfaces of the support legs (17) are fixedly connected with a fixing plate (18) together, the upper surface of the fixing plate (18) is fixedly connected with a fixing mechanism, a support cylinder (19), a computer (20) and a display (21), the cylinder wall of the support cylinder (19) is movably sleeved with an L-shaped rod (22), the outer wall of the support cylinder (19) is provided with a threaded hole, the hole wall of the threaded hole is in threaded connection with a fixing bolt (23), the rod wall of the L-shaped rod (22) is movably sleeved with a movable block (24), the lower surface of the movable block (24) is fixedly connected with a dimension measurement profile scanner (25), the upper surface of the movable block (24) is fixedly connected with an L-shaped plate (26), the upper surface of the L-shaped plate (26) is provided with a screw hole, the hole wall of the screw hole is in threaded connection with a screw rod (27), and the rod wall of the L-shaped rod (22) is provided with a plurality of threaded blind holes matched with the screw rod (27).
3. The intelligent metal iron shell manufacturing system with the online detection function according to claim 2, wherein the fixing mechanism comprises two limiting plates (28) fixedly connected with the upper surface of the fixing plate (18), the side walls of the two limiting plates (28) are respectively provided with a circular through hole, the hole walls of the circular through holes are respectively and rotatably connected with a rotating rod (29) and a telescopic rod (30) through rolling bearings, one ends of the telescopic rods (30) opposite to the rotating rod (29) are respectively and fixedly connected with a connecting block (31), one sides of the two connecting blocks (31) opposite to each other are respectively and fixedly connected with a rubber block (32), the rod wall of the telescopic rod (30) is fixedly sleeved with a baffle (33), the rod wall of the telescopic rod (30) is movably sleeved with a spring (34), and two ends of the spring (34) are respectively and fixedly connected with the side wall of the baffle (33) and the outer wall of the connecting block (, the upper surface fixed connection of fixed plate (18) has motor (35), the output fixedly connected with first gear (36) of motor (35), the fixed second gear (37) that has cup jointed of pole wall of telescopic link (30), the outer wall meshing of the outer wall of second gear (37) and first gear (36).
4. The intelligent manufacturing system of metal iron shells with online detection function as claimed in claim 1, wherein a plurality of supporting blocks are fixedly connected to the inner wall of the cavity (14).
5. The intelligent manufacturing system of metal iron case with on-line detection function as claimed in claim 1, wherein the outer wall of the dust bag (16) is fixedly connected with the outer wall of the suction fan (13) through a connecting rope, and the outer wall of the dust collection box (15) is provided with a plurality of air holes.
6. The intelligent manufacturing system of metal iron shells with online detection function as claimed in claim 2, wherein a stop block is fixedly connected to the side wall of the L-shaped rod (22).
7. The intelligent manufacturing system of metal iron shells with online detection function as claimed in claim 3, wherein one side of the two rubber blocks (32) opposite to each other is provided with a clamping groove.
8. The intelligent manufacturing system of metal iron shell with on-line detection function according to claim 1, characterized in that the numerical control punching machine (4), the first numerical control milling machine (5), the second numerical control milling machine (6), the grinding robot (7) and the computer (20) are in signal connection with an intelligent gateway (11) through data lines, the intelligent gateway (11) is in signal connection with an industrial switch (3) through internet, and the industrial switch (3) is in signal connection with a control terminal of a central control room (2) through data lines.
9. The intelligent manufacturing system of metal iron shells with online detection function as claimed in claim 2, wherein a turning block is fixedly connected to the upper surface of the screw rod (27).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920469385.4U CN210060413U (en) | 2019-04-09 | 2019-04-09 | Intelligent metal iron shell manufacturing system with online detection function |
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| CN201920469385.4U CN210060413U (en) | 2019-04-09 | 2019-04-09 | Intelligent metal iron shell manufacturing system with online detection function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109894878A (en) * | 2019-04-09 | 2019-06-18 | 马鞍山瑞恒精密制造有限公司 | Metal iron-clad intelligent manufacturing system with on-line checking function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109894878A (en) * | 2019-04-09 | 2019-06-18 | 马鞍山瑞恒精密制造有限公司 | Metal iron-clad intelligent manufacturing system with on-line checking function |
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