CN106624040B - A kind of one piece drilling equipment for solar energy mirror holder - Google Patents

A kind of one piece drilling equipment for solar energy mirror holder Download PDF

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Publication number
CN106624040B
CN106624040B CN201710157626.7A CN201710157626A CN106624040B CN 106624040 B CN106624040 B CN 106624040B CN 201710157626 A CN201710157626 A CN 201710157626A CN 106624040 B CN106624040 B CN 106624040B
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support
drilling
plate
block
shaped
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CN106624040A (en
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袁月红
吕娜
王辰宇
董晨
李兵
张敏
洪剑波
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Jiangsu Chuandu Technology Co.,Ltd.
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Jiangsu Rui Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B41/00Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B39/00General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • B23B39/16Drilling machines with a plurality of working-spindles; Drilling automatons
    • B23B39/161Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/01Frames, beds, pillars or like members; Arrangement of ways
    • B23Q1/015Frames, beds, pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/34Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
    • B23Q5/38Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
    • B23Q5/40Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/52Limiting feed movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2215/00Details of workpieces
    • B23B2215/40Spectacles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Earth Drilling (AREA)

Abstract

本发明提供了一种用于太阳能镜架的整体一次钻孔装置,包括设备底座、钻孔支架组合单元、镜架承重机构、钻孔动力头以及一个用于检测钻孔位置的定位检测机构。该整体一次钻孔装置通过各个组件单元的配合使用,有效增强了太阳能镜架的整体一次钻孔精度,且提高了钻孔效率。

The invention provides an integral primary drilling device for a solar mirror frame, which includes a device base, a drilling bracket combination unit, a mirror frame load-bearing mechanism, a drilling power head and a positioning detection mechanism for detecting the drilling position. The overall primary drilling device effectively enhances the overall primary drilling accuracy of the solar mirror frame through the cooperative use of various component units, and improves the drilling efficiency.

Description

一种用于太阳能镜架的整体一次钻孔装置An integral one-time drilling device for solar mirror frames

技术领域technical field

本发明涉及一种钻孔装置,尤其是一种用于太阳能镜架的整体一次钻孔装置。The invention relates to a drilling device, in particular to an integral primary drilling device for a solar mirror frame.

背景技术Background technique

目前,在对太阳能镜架整体钻孔过程中,由于其钻孔精度要求较高,所以采用人工钻孔已经难以满足要求了,而且在太阳能镜架上设有多个待钻孔的安装板,如何平衡同时钻孔的受力情况也是人工所无法完成的,因此有必要设计出一种能够用于太阳能镜架的整体一次钻孔装置。At present, in the overall drilling process of the solar mirror frame, due to the high drilling accuracy requirements, it is difficult to meet the requirements by manual drilling, and there are multiple mounting plates to be drilled on the solar mirror frame. How to balance the stressed situation of drilling at the same time is also impossible to accomplish manually, so it is necessary to design a kind of integral drilling device that can be used for the solar mirror frame.

发明内容Contents of the invention

本发明的目的在于:提供一种用于太阳能镜架的整体一次钻孔装置,以提高钻孔效率和精度。The object of the present invention is to provide an integral one-time drilling device for solar mirror frames, so as to improve drilling efficiency and precision.

为了实现上述目的,本发明提供了一种用于太阳能镜架的整体一次钻孔装置,包括设备底座、钻孔支架组合单元、镜架承重机构、钻孔动力头以及一个用于检测钻孔位置的定位检测机构;In order to achieve the above object, the present invention provides an integral primary drilling device for solar mirror frames, including a device base, a drilling bracket combination unit, a mirror frame load-bearing mechanism, a drilling power head and a tool for detecting the drilling position. The positioning detection mechanism;

设备底座包括矩形设备底座、底座固定螺栓、工字形垫块以及高度调节机构;在矩形设备底座的侧面至少设有三个安装孔;高度调节机构包括L形底座、高度调节螺栓以及直角梯形滑块;在L形底座的竖向面上设有一个槽口,在水平面上设有两个斜坡支撑板;直角梯形滑块的坡面放置在两个斜坡支撑板上;高度调节螺栓的螺杆端穿过槽口后旋合在直角梯形滑块上;在直角梯形滑块的顶部设有腰形孔;底座固定螺栓的螺杆端竖向贯穿安装孔的下槽边以及腰形孔固定在直角梯形滑块上;工字形垫块垫放在L形底座的下方;The equipment base includes a rectangular equipment base, base fixing bolts, I-shaped pads and a height adjustment mechanism; there are at least three mounting holes on the side of the rectangular equipment base; the height adjustment mechanism includes an L-shaped base, height adjustment bolts and right-angled trapezoidal sliders; There is a notch on the vertical surface of the L-shaped base, and two slope support plates are provided on the horizontal plane; the slope surface of the right-angle trapezoidal slider is placed on the two slope support plates; the screw end of the height adjustment bolt passes through The notch is screwed onto the right-angle trapezoidal slider; there is a waist-shaped hole on the top of the right-angle trapezoidal slider; the screw end of the base fixing bolt vertically penetrates the lower groove edge of the installation hole and the waist-shaped hole is fixed on the right-angle trapezoidal slider on; the I-shaped pad is placed under the L-shaped base;

镜架承重机构包括工字支撑座、支撑台、两个锁紧气缸、两块气缸支撑板以及至少两根导向杆;工字支撑座安装在矩形设备底座的中心处;支撑台安装在工字支撑座上,并在支撑台上设有半圆形槽口,且半圆形槽口的槽心线与矩形设备底座的长度方向相平行;两块气缸支撑板分别竖向安装在半圆形槽口的前后两侧槽边上;两个锁紧气缸安装在支撑台顶部,且活塞杆分别贯穿气缸支撑板水平指向半圆形槽口的上方;在支撑台的左右侧端面上均设有导杆支座;导向杆的上端铰接在各个导杆支座上,并在导向杆与支撑台的左右侧端面之间设有压簧;The load-bearing mechanism of the mirror frame includes an I-shaped support seat, a support platform, two locking cylinders, two cylinder support plates and at least two guide rods; the I-shaped support seat is installed at the center of the rectangular equipment base; the support platform is installed on the I-shaped On the support base, there is a semicircular notch on the support platform, and the groove center line of the semicircular notch is parallel to the length direction of the rectangular equipment base; two cylinder support plates are installed vertically on the semicircular On the front and rear sides of the notch; two locking cylinders are installed on the top of the support platform, and the piston rods respectively pass through the cylinder support plate and point to the top of the semicircular notch horizontally; Guide rod support; the upper end of the guide rod is hinged on each guide rod support, and a compression spring is provided between the guide rod and the left and right side end faces of the support platform;

钻孔支架组合单元安装在矩形设备底座上,且各个钻孔支架组合单元对称设置在镜架承重机构的左右两侧;钻孔支架组合单元包括一个双孔钻孔单元以及一个单孔钻孔单元;The drilling bracket combination unit is installed on the rectangular equipment base, and each drilling bracket combination unit is symmetrically arranged on the left and right sides of the mirror frame load-bearing mechanism; the drilling bracket combination unit includes a double-hole drilling unit and a single-hole drilling unit ;

双孔钻孔单元包括双孔钻孔支架和两个钻孔动力头;双孔钻孔支架包括支架底座、双钻支撑底板、底板固定螺栓、两个L形支架、双钻安装侧板、两根径向调节螺栓、两个锁紧块以及锁紧螺栓;双钻安装侧板竖向固定在双钻支撑底板上,并在双钻安装侧板的左右侧边缘上均设有一个调节侧耳;在支架底座上设有两条相互平行的T形滑槽;在底板固定螺栓的下端部上转动式设有滑块;底板固定螺栓旋合在双钻支撑底板上,且滑块嵌于T形滑槽内;两个L形支架分别安装在支架底座的左右侧边缘处;两根径向调节螺栓分别穿过两个L形支架的端部后旋合在两个调节侧耳上,并在两根径向调节螺栓上均旋合有一个径向固定螺母;两个锁紧块通过锁紧螺栓固定安装在双钻安装侧板的侧板面上,并在锁紧块和双钻安装侧板的相对侧面上设有相对应的半圆形安装槽;The double-hole drilling unit includes a double-hole drilling bracket and two drilling power heads; the double-hole drilling bracket includes a bracket base, a double-drill support bottom plate, bottom plate fixing bolts, two L-shaped brackets, a double-drill installation side plate, two One radial adjustment bolt, two locking blocks and locking bolts; the double-drill installation side plate is vertically fixed on the double-drill support bottom plate, and an adjustment side lug is provided on the left and right side edges of the double-drill installation side plate; There are two parallel T-shaped slide slots on the base of the bracket; a sliding block is rotated on the lower end of the bottom plate fixing bolt; the bottom plate fixing bolt is screwed on the double drill support bottom plate, and the slider is embedded in the T-shaped Inside the chute; two L-shaped brackets are respectively installed at the left and right edge of the bracket base; A radial fixing nut is screwed on each radial adjusting bolt; the two locking blocks are fixed and installed on the side plate surface of the double-drill installation side plate through locking bolts, and the locking block and the double-drill installation side plate A corresponding semicircular mounting groove is provided on the opposite side of the

单孔钻孔单元包括单孔钻孔支架和一个钻孔动力头;单孔钻孔支架包括支架底座、单钻支撑底板、底板固定螺栓、两个L形支架、单钻安装侧板、两根径向调节螺栓、锁紧块以及锁紧螺栓;单钻安装侧板竖向固定在单钻支撑底板上,并在单钻安装侧板的左右侧边缘上均设有一个调节侧耳;在支架底座上设有两条相互平行的T形滑槽;在底板固定螺栓的下端部上转动式设有滑块;底板固定螺栓旋合在单钻支撑底板上,且滑块嵌于T形滑槽内;两个L形支架分别安装在支架底座的左右侧边缘处;两根径向调节螺栓分别穿过两个L形支架的端部后旋合在两个调节侧耳上,并在两根径向调节螺栓上均旋合有一个径向固定螺母;锁紧块通过锁紧螺栓固定安装在单钻安装侧板的侧板面上,并在锁紧块和单钻安装侧板的相对侧面上设有相对应的半圆形安装槽;The single-hole drilling unit includes a single-hole drilling bracket and a drilling power head; the single-hole drilling bracket includes a bracket base, a single-drill support bottom plate, bottom plate fixing bolts, two L-shaped brackets, a single-drill installation side plate, two Radial adjustment bolts, locking blocks and locking bolts; the single-drill installation side plate is vertically fixed on the single-drill support bottom plate, and an adjustment side lug is provided on the left and right side edges of the single-drill installation side plate; There are two T-shaped chute parallel to each other; there is a sliding block on the lower end of the bottom plate fixing bolt; the bottom plate fixing bolt is screwed on the single drill support bottom plate, and the slider is embedded in the T-shaped chute ; Two L-shaped brackets are installed on the left and right side edges of the bracket base; two radial adjustment bolts respectively pass through the ends of the two L-shaped brackets and then screwed on the two adjustment side ears, and on the two radial adjustment bolts A radial fixing nut is screwed on the adjusting bolts; the locking block is fixed and installed on the side plate of the single drill installation side plate through the locking bolt, and is set on the opposite side of the locking block and the single drill installation side plate. There are corresponding semicircular mounting grooves;

钻孔动力头包括驱动电机、减速机、钻头伸缩套管、中空气缸、阻尼器、两个限位开关、限位杆以及传动架;驱动电机通过减速机安装在钻头伸缩套管的尾部;中空气缸固定安装在钻头伸缩套管内;在中空气缸的中空活塞杆内通过轴承转动式安装有传动杆;传动杆的一端伸出中空活塞杆外,并在该端上设有夹头;传动杆的另一端设有方形插孔;减速机的方形输出轴滑动式插装在方形插孔内;在钻头伸缩套管上设有窗口;传动架通过窗口安装在中空活塞杆上;阻尼器和限位杆均安装在传动架上,且均与中空活塞杆的轴向平行;在钻头伸缩套管的外壁上设有挡块;阻尼器的伸缩端部指向挡块;两个限位开关均安装在钻头伸缩套管的外壁上,且分别与限位杆的两端相对;The drilling power head includes a drive motor, a reducer, a drill bit telescopic sleeve, a hollow cylinder, a damper, two limit switches, a limit rod and a transmission frame; the drive motor is installed at the tail of the drill bit telescopic sleeve through a reducer; the hollow The cylinder is fixedly installed in the telescopic sleeve of the drill bit; the transmission rod is installed in the hollow piston rod of the hollow cylinder through bearing rotation; one end of the transmission rod protrudes out of the hollow piston rod, and a chuck is arranged on this end; the transmission rod The other end is provided with a square socket; the square output shaft of the reducer is slidably inserted into the square socket; a window is provided on the telescopic sleeve of the drill bit; the transmission frame is installed on the hollow piston rod through the window; the damper and the limiter The rods are all installed on the drive frame, and are parallel to the axial direction of the hollow piston rod; there is a stopper on the outer wall of the drill bit telescopic sleeve; the telescopic end of the damper points to the stopper; the two limit switches are installed on the On the outer wall of the drill bit telescopic sleeve, and respectively opposite to the two ends of the limit rod;

各个钻孔动力头的钻头伸缩套管分别安装在单孔钻孔单元和双孔钻孔单元上由两个半圆形安装槽构成的圆形安装孔内,并通过锁紧螺栓锁紧固定;位于镜架承重机构左右两侧的钻孔动力头的夹头分别水平相对,且位于同一钻孔支架组合单元上的三个钻孔动力头的夹头端部对齐。The drill bit telescopic sleeves of each drilling power head are respectively installed in the circular mounting holes formed by two semicircular mounting grooves on the single-hole drilling unit and the double-hole drilling unit, and are locked and fixed by locking bolts; The chucks of the drilling power heads located on the left and right sides of the frame load-bearing mechanism are horizontally opposite to each other, and the ends of the chucks of the three drilling power heads on the same drilling bracket combination unit are aligned.

采用设备底座的高度调节机构能够实现矩形底座的边缘高度微调节,从而实现矩形底座整体的水平度调节,确保在矩形底座上的安装设备的安装基础处于水平状态,确保钻孔加工的精度;采用高度调节螺栓能够实时对各个安装孔支撑点处的高度进行调节,满足水平调节要求;采用对称设置的钻孔支架组合单元且两个钻孔动力头上的钻头分别相对,从而分别从两侧对称式钻孔,使得两侧受力平衡,不仅钻孔效率高,而且具有较高的钻孔稳定性;采用T形滑槽和滑块的设计能够满足安装侧板的前后侧位置调节和固定,从而增强单孔支架单元的现场适应能力,满足各种型号的太阳能镜架钻孔需要;采用L形支架和调节螺栓的设计能够实现安装侧板的微调节,满足钻孔加工精度要求;采用L形支架能够使得下方的支撑底板前后滑动自如,不会出现阻挡;采用在传动架上安装阻尼器和限位杆能够实现钻头的缓冲和限位,防止钻头冲击过大损坏;采用中空活塞杆、方形输出轴以及传动杆的结构设计能够实现转动伸缩工作。The height adjustment mechanism of the equipment base can realize the fine adjustment of the edge height of the rectangular base, so as to realize the overall level adjustment of the rectangular base, ensure that the installation foundation of the equipment installed on the rectangular base is in a horizontal state, and ensure the accuracy of drilling processing; The height adjustment bolt can adjust the height of the support points of each installation hole in real time to meet the level adjustment requirements; a symmetrically arranged drilling bracket combination unit is adopted, and the drill bits on the two drilling power heads are opposite to each other, so that they are symmetrical from both sides Type drilling, which balances the force on both sides, not only has high drilling efficiency, but also has high drilling stability; the design of T-shaped chute and slider can meet the position adjustment and fixation of the front and rear sides of the installation side plate, In this way, the on-site adaptability of the single-hole bracket unit can be enhanced to meet the drilling needs of various types of solar mirror frames; the design of the L-shaped bracket and the adjusting bolt can realize the micro-adjustment of the installation side plate and meet the drilling precision requirements; The shaped bracket can make the supporting floor below slide freely back and forth without obstruction; the damper and limit rod installed on the transmission frame can realize the buffer and limit of the drill bit, and prevent the drill bit from being damaged due to excessive impact; the hollow piston rod, The structural design of the square output shaft and the transmission rod can realize the rotating and telescopic work.

作为本发明的进一步限定方案,定位检测机构包括条形支撑底板、滑盖板、竖向支架、升降驱动电机、控制箱、横向滑块、横向支架、横向固定杆、横向延伸杆、平移驱动电机、红外测距仪以及位置开关;在条形支撑底板顶部沿其长度边缘设有支撑轨道,并在支撑轨道上设有轨道槽;在滑盖板的底部设有条形槽,并在条形槽的槽底部设有顶部滚轮,在条形槽的两侧槽边上通过支撑侧板安装有侧边滚轮;在条形支撑底板的侧面边缘设有侧边滑槽;滑盖板卡扣在条形支撑底板上,顶部滚轮嵌于轨道槽上并可沿轨道槽来回滑动,侧边滚轮嵌于侧边滑槽上并可沿侧边滑槽来回滑动;竖向支架竖向安装在滑盖板的顶部,并在竖向支架上转动式竖向安装有一个传动丝杆;升降驱动电机安装在竖向支架的顶端,并驱动传动丝杆转动;传动丝杆旋合在横向支架背面的支架凸块上;控制箱安装在横向支架的前侧,并在控制箱内设有控制器、横向驱动电机以及电机驱动电路;在横向支架的前侧面转动式设有横向丝杆,横向驱动电机驱动横向丝杆转动;横向丝杆旋合在横向滑块的中心孔上,驱动横向滑块沿横向丝杆横向移动;在横向滑块上设有插块;横向固定杆的一端插装在插块上,另一端通过连接件与横向延伸杆相连接;红外测距仪安装在横向延伸杆的端部;位置开关安装在滑盖板的顶部边缘处;平移驱动电机安装在滑盖板的顶部,且平移驱动电机的输出轴贯穿滑盖板,并在输出轴上设有驱动齿轮;在支撑轨道槽的侧面设有齿条;驱动齿轮和齿条相啮合;控制器通过电机驱动电路分别控制升降驱动电机、平移驱动电机以及横向驱动电机;红外测距仪和位置开关均与控制器的信号输入端相连;条形支撑底板水平安装在矩形设备底座的长度边缘上。采用控制器分别控制升降驱动电机、平移驱动电机以及横向驱动电机,从而实现立体式三坐标测量定位,满足钻孔时的精确定位;采用顶部滚轮和支撑轨道槽的配合以及侧边滚轮和侧边滑槽的配合,实现了滑盖板在条形支撑底板上的稳定滑移,防止竖向支架晃动,确保了测量的精度;采用横向固定杆和横向延伸杆的伸缩连接,能够满足不同型号大小的太阳能支架钻孔测量需求。As a further limiting solution of the present invention, the positioning detection mechanism includes a strip-shaped support base plate, a sliding cover plate, a vertical bracket, a lifting drive motor, a control box, a horizontal slider, a horizontal bracket, a horizontal fixed rod, a lateral extension rod, and a translational drive motor. , an infrared range finder and a position switch; a support rail is provided on the top of the strip support base plate along its length edge, and a track groove is provided on the support rail; a strip groove is provided at the bottom of the sliding cover plate, and a The bottom of the groove is equipped with top rollers, and side rollers are installed on the sides of the strip groove through the supporting side plates; side chute is arranged on the side edge of the strip supporting bottom plate; the sliding cover plate is buckled on the On the strip-shaped support base, the top rollers are embedded in the track groove and can slide back and forth along the track groove; the side rollers are embedded in the side chute and can slide back and forth along the side chute; the vertical bracket is vertically installed on the sliding cover The top of the board, and a transmission screw is installed vertically in a rotating manner on the vertical support; the lifting drive motor is installed on the top of the vertical support, and drives the transmission screw to rotate; the transmission screw is screwed into the bracket on the back of the horizontal support On the bump; the control box is installed on the front side of the transverse support, and a controller, a transverse drive motor and a motor drive circuit are arranged in the control box; a transverse screw rod is arranged on the front side of the transverse support, and the transverse drive motor drives The horizontal screw rotates; the horizontal screw is screwed on the center hole of the horizontal slider to drive the horizontal slider to move laterally along the horizontal screw; there is a plug on the horizontal slider; one end of the horizontal fixed rod is inserted into the plug The other end is connected to the horizontal extension rod through a connecting piece; the infrared range finder is installed at the end of the horizontal extension rod; the position switch is installed at the top edge of the sliding cover; the translation drive motor is installed on the top of the sliding cover, And the output shaft of the translation drive motor runs through the sliding cover plate, and a drive gear is set on the output shaft; a rack is set on the side of the support track groove; the drive gear and the rack are meshed; the controller controls the lifting through the motor drive circuit The driving motor, the translational driving motor and the horizontal driving motor; the infrared range finder and the position switch are all connected to the signal input end of the controller; the strip-shaped support base plate is horizontally installed on the length edge of the rectangular equipment base. The controller is used to separately control the lifting drive motor, the translation drive motor and the lateral drive motor, so as to realize the three-dimensional three-coordinate measurement and positioning, and meet the precise positioning during drilling; the cooperation of the top roller and the support track groove, and the side roller and the side The cooperation of the chute realizes the stable sliding of the sliding cover on the strip-shaped support base, prevents the vertical support from shaking, and ensures the accuracy of measurement; the telescopic connection of the horizontal fixed rod and the horizontal extension rod can meet the needs of different models. Solar bracket drilling measurement needs.

作为本发明的进一步限定方案,还包括一个用于限位支撑太阳能镜架的夹持定位机构;夹持定位机构包括两个端部定位机构、至少一个侧面定位机构、至少一个轴向定位机构以及两个支撑限位机构;As a further limiting solution of the present invention, it also includes a clamping and positioning mechanism for limiting and supporting the solar mirror frame; the clamping and positioning mechanism includes two end positioning mechanisms, at least one side positioning mechanism, at least one axial positioning mechanism and Two support limit mechanisms;

两个端部定位机构分别安装在矩形设备底座的左右两端上;端部定位机构包括两根竖向固定在矩形设备底座上的径向定位杆,且两根径向定位杆的下端连线与矩形设备底座的端部边缘相平行;在两根径向定位杆的顶端均延伸设置有一个向外弯折的引导段;The two end positioning mechanisms are respectively installed on the left and right ends of the rectangular equipment base; the end positioning mechanism includes two radial positioning rods vertically fixed on the rectangular equipment base, and the lower ends of the two radial positioning rods are connected by a line parallel to the edge of the end of the rectangular equipment base; an outwardly bent guide section is extended from the top ends of the two radial positioning rods;

侧面定位机构安装在矩形设备底座上,且位于两个端部定位机构之间;侧面定位机构包括两个安装在矩形设备底座上的侧向安装座;在两个侧向安装座上均竖向设有一个螺栓安装板;在两个螺栓安装板上均水平旋合有一根径向调节螺栓,且两根径向调节螺栓的螺杆端部相对;The side positioning mechanism is mounted on the rectangular equipment base and is located between the two end positioning mechanisms; the side positioning mechanism consists of two side mounts mounted on the rectangular equipment base; There is a bolt mounting plate; a radial adjusting bolt is screwed horizontally on the two bolt mounting plates, and the screw ends of the two radial adjusting bolts are opposite to each other;

轴向定位机构安装在矩形设备底座上,且位于两个端部定位机构之间;轴向定位机构包括两个安装在矩形设备底座上的气动夹持器;气动夹持器包括轴向工字座以及安装在轴向工字座上的气缸;在两个气动夹持器的气缸活塞杆端部均设有一个轴向夹持板,且两个轴向夹持板的板面相对;在轴向夹持板的上边缘延伸设有向后倾斜板,且两个相对设置的轴向夹持板上的向后倾斜板形成一个V形插口;两个气动夹持器的气缸通过三通管连接至同一气源;The axial positioning mechanism is installed on the rectangular equipment base and is located between the two end positioning mechanisms; the axial positioning mechanism includes two pneumatic clamps installed on the rectangular equipment base; the pneumatic clamp includes an axial I-shaped The seat and the cylinder installed on the axial I-shaped seat; there is an axial clamping plate at the end of the cylinder piston rod of the two pneumatic clamps, and the plates of the two axial clamping plates are opposite; The upper edge of the axial clamping plate is extended with a backward inclined plate, and the backward inclined plates on the two opposite axial clamping plates form a V-shaped socket; the cylinders of the two pneumatic clamps pass through the tee pipes connected to the same gas source;

两个支撑限位机构对称设置在矩形设备底座中心处的左右两侧;支撑限位机构包括两个安装在矩形设备底座上的支撑底座;在两个支撑底座上均竖向设有一个支撑板;在一侧的支撑板上设有两个钻头通过孔以及一个凸出的支撑块,支撑块位于支撑板的中部,两个钻头通过孔对称设置于支撑块的上下两侧;在另一侧的支撑板上设有一个钻头通过孔以及一个凸出的支撑块,钻头通过孔位于支撑板的中部,支撑块位于钻头通过孔的下方;两个支撑限位机构的支撑块均设置于左右两侧支撑板的相对侧面上。采用端部定位机构、轴向定位机构以及支撑限位机构实现了对太阳能镜架的轴向夹持定位,且两侧的引导段构成八字形插入口,方便圆筒形镜架的吊装放置;采用轴向定位机构能够对对镜面安装板进行左右侧夹持,且通过同一气源的设置能够确保左右侧的推压力相同;采用支撑限位机构既能够通过支撑块进行支撑,又能够通过支撑板进行轴向的限位,且成对设置的支撑限位机构能够对太阳能镜架上的镜面安装板起到夹持作用;采用侧面定位机构能够对圆筒形镜架的侧面进行进一步限位,且可通过径向调节螺栓进行微调节。Two supporting and limiting mechanisms are symmetrically arranged on the left and right sides of the center of the rectangular equipment base; the supporting and limiting mechanism includes two supporting bases installed on the rectangular equipment base; a supporting plate is vertically arranged on the two supporting bases ;On one side of the support plate are provided with two drill through holes and a protruding support block, the support block is located in the middle of the support plate, and the two drill through holes are symmetrically arranged on the upper and lower sides of the support block; on the other side The support plate is provided with a drill hole and a protruding support block, the drill hole is located in the middle of the support plate, and the support block is located below the drill hole; the support blocks of the two support limit mechanisms are arranged on the left and right sides. on the opposite side of the side support plate. The end positioning mechanism, axial positioning mechanism and support limit mechanism are used to realize the axial clamping and positioning of the solar mirror frame, and the guide sections on both sides form a figure-eight insertion port, which is convenient for hoisting and placing of the cylindrical mirror frame; Using the axial positioning mechanism can clamp the left and right sides of the mirror mounting plate, and the setting of the same air source can ensure that the pushing force on the left and right sides is the same; The plate is axially limited, and the supporting limit mechanism set in pairs can clamp the mirror mounting plate on the solar mirror frame; the side positioning mechanism can further limit the side of the cylindrical mirror frame , and can be fine-tuned by radial adjustment bolts.

作为本发明的进一步限定方案,在径向定位杆上且靠近矩形设备底座端部边缘的一侧设有轴向限位板;在轴向限位板的上侧边设有向矩形设备底座端部边缘倾斜的斜坡面;在径向调节螺栓的螺杆端部设有支撑垫块;在径向调节螺栓上旋合有径向定位螺母。采用轴向限位板和斜坡面的设计,能够实现圆筒形镜架的轴向定位,确保钻孔的精度;采用支撑垫块能够防止螺杆端部对圆筒形镜架外壁的破坏;采用径向定位螺母能够对径向调节螺栓的相对位置进行定位。As a further limiting solution of the present invention, an axial limiting plate is provided on the side of the radial positioning rod and close to the end edge of the rectangular equipment base; The inclined slope surface at the edge of the head; a support pad is provided at the end of the screw rod of the radial adjustment bolt; a radial positioning nut is screwed on the radial adjustment bolt. The design of the axial limit plate and the slope surface can realize the axial positioning of the cylindrical mirror frame and ensure the accuracy of the drilling; the use of the support pad can prevent the screw end from damaging the outer wall of the cylindrical mirror frame; The radial positioning nut can locate the relative position of the radial adjustment bolt.

作为本发明的进一步限定方案,传动架包括T形支架、固定块、压紧螺栓、夹紧螺栓以及橡胶套;在T形支架的横向两端上分别设有安装螺纹孔和凹槽;在T形支架的竖向端部上设有夹持槽,并在夹持槽的两侧槽边上设有夹持在中空活塞杆上的V形夹持面;在T形支架的横向中点处设有中心圆孔;限位杆通过外螺纹安装在安装螺纹孔上;滑杆贯穿中心圆孔;固定块通过压紧螺栓安装在凹槽上,并在固定块和凹槽的相对面上均设有一个半圆形夹持槽;阻尼器夹持在两个半圆形夹持槽构成的夹持圆孔上;夹紧螺栓贯穿夹持槽的两侧槽边安装,橡胶套套设在夹紧螺栓上,且橡胶套位于夹持槽的两侧槽边之间。采用夹持槽能够方便固定在中空活塞杆上,从而实现传动架的随动;采用V形夹持面能够增强夹持稳定性,防止出现脱落;采用橡胶套既能够隔离夹紧螺栓和中空活塞杆防止摩擦损坏,又能够防止夹紧螺栓夹持力度过大造成夹持槽和/或中空活塞杆变形损坏。As a further limiting solution of the present invention, the transmission frame includes a T-shaped bracket, a fixed block, a hold-down bolt, a clamping bolt and a rubber sleeve; mounting threaded holes and grooves are respectively provided on both lateral ends of the T-shaped bracket; The vertical end of the T-shaped bracket is provided with a clamping groove, and a V-shaped clamping surface clamped on the hollow piston rod is provided on both sides of the clamping groove; at the transverse midpoint of the T-shaped bracket There is a central round hole; the limit rod is installed on the mounting threaded hole through the external thread; the sliding rod passes through the central round hole; the fixed block is installed on the groove through the compression bolt, and the fixed block and the opposite surface of the groove are evenly spaced. There is a semicircular clamping groove; the damper is clamped on the clamping round hole formed by two semicircular clamping grooves; the clamping bolt is installed through the sides of the clamping groove, and the rubber sleeve is set on the clip On the tightening bolt, and the rubber sleeve is located between the sides of the clamping groove. The clamping groove can be conveniently fixed on the hollow piston rod, so as to realize the follow-up of the transmission frame; the V-shaped clamping surface can enhance the clamping stability and prevent falling off; the rubber sleeve can isolate the clamping bolt and the hollow piston The rod prevents frictional damage and prevents deformation and damage of the clamping groove and/or the hollow piston rod due to excessive clamping force of the clamping bolt.

作为本发明的进一步限定方案,在窗口处设有与中空活塞杆的轴向平行的滑杆;传动架滑动式安装在滑杆上;在钻头伸缩套管的外壁上设有防滑棱;在夹持槽的槽口处设有向槽两侧倾斜的插口斜坡面。采用滑杆能够增强传动架移动的稳定性;采用防滑棱能够防止钻孔动力头安装后出现旋转松动;采用插口斜坡面能够方便夹持槽插装在中空活塞杆上。As a further limiting scheme of the present invention, a slide bar parallel to the axial direction of the hollow piston rod is provided at the window; the transmission frame is slidably installed on the slide bar; The notch of the holding slot is provided with socket slopes inclined to both sides of the slot. The use of sliding rods can enhance the stability of the movement of the drive frame; the use of anti-skid ribs can prevent the drilling power head from loosening after installation; the use of socket slopes can facilitate the insertion of the clamping groove on the hollow piston rod.

作为本发明的进一步限定方案,在阻尼器指向挡块的端部上设有橡胶垫。采用橡胶垫能够进一步增强阻尼器端部的缓冲性能。As a further limiting solution of the present invention, a rubber pad is provided on the end of the damper pointing to the block. The use of rubber pads can further enhance the cushioning performance at the end of the damper.

作为本发明的进一步限定方案,在单钻安装侧板和双钻安装侧板相对侧板面上均设有限位槽;在锁紧块的侧面设有嵌于限位槽内的限位凸条。采用限位槽和限位凸条的配合能够增强半圆形安装槽的对接精度,从而确保钻孔动力头的安装精度。As a further limiting solution of the present invention, limit grooves are provided on the opposite side plates of the single-drill installation side plate and the double-drill installation side plate; limit protrusions embedded in the limit grooves are provided on the side of the locking block . The combination of the limit groove and the limit protrusion can enhance the butt joint accuracy of the semicircular installation groove, thereby ensuring the installation accuracy of the drilling power head.

作为本发明的进一步限定方案,在限位杆的中间外螺纹上旋合有紧固螺母,在限位杆的两端外螺纹上旋合有调节螺母。采用紧固螺母能够方便固定限位杆;采用调节螺母能够方便限位杆两端长度的调节,从而调节限位开关的准确性。As a further limiting solution of the present invention, a fastening nut is screwed on the middle external thread of the limiting rod, and an adjusting nut is screwed on the external threads at both ends of the limiting rod. The use of fastening nuts can facilitate the fixing of the limit rod; the use of adjusting nuts can facilitate the adjustment of the lengths at both ends of the limit rod, thereby adjusting the accuracy of the limit switch.

作为本发明的进一步限定方案,在单钻安装侧板和双钻安装侧板相背侧板面上均设有三角筋板。采用三角筋板能够增强安装侧板的结构强度和稳定性。As a further limiting solution of the present invention, triangular ribs are provided on the opposite side panels of the single-drill installation side panel and the double-drill installation side panel. The use of triangular ribs can enhance the structural strength and stability of the installation side panels.

本发明的有益效果在于:采用设备底座的高度调节机构能够实现矩形底座的边缘高度微调节,从而实现矩形底座整体的水平度调节,确保在矩形底座上的安装设备的安装基础处于水平状态,确保钻孔加工的精度;采用高度调节螺栓能够实时对各个安装孔支撑点处的高度进行调节,满足水平调节要求;采用对称设置的钻孔支架组合单元且两个钻孔动力头上的钻头分别相对,从而分别从两侧对称式钻孔,使得两侧受力平衡,不仅钻孔效率高,而且具有较高的钻孔稳定性;采用T形滑槽和滑块的设计能够满足安装侧板的前后侧位置调节和固定,从而增强单孔支架单元的现场适应能力,满足各种型号的太阳能镜架钻孔需要;采用L形支架和调节螺栓的设计能够实现安装侧板的微调节,满足钻孔加工精度要求;采用L形支架能够使得下方的支撑底板前后滑动自如,不会出现阻挡;采用在传动架上安装阻尼器和限位杆能够实现钻头的缓冲和限位,防止钻头冲击过大损坏;采用中空活塞杆、方形输出轴以及传动杆的结构设计能够实现转动伸缩工作。The beneficial effect of the present invention is that: the height adjustment mechanism of the equipment base can realize the fine adjustment of the edge height of the rectangular base, thereby realizing the overall levelness adjustment of the rectangular base, ensuring that the installation foundation of the equipment installed on the rectangular base is in a horizontal state, ensuring The accuracy of drilling processing; the height adjustment bolts can be used to adjust the height of the support points of each installation hole in real time to meet the level adjustment requirements; the symmetrically arranged drilling bracket combination unit is adopted and the drill bits on the two drilling power heads are opposite to each other , so that the holes are symmetrically drilled from both sides, so that the force on both sides is balanced, not only the drilling efficiency is high, but also the drilling stability is high; the design of the T-shaped chute and slider can meet the requirements of installing the side plate The position of the front and rear sides can be adjusted and fixed, so as to enhance the on-site adaptability of the single-hole bracket unit, and meet the drilling needs of various types of solar mirror frames; the design of the L-shaped bracket and adjusting bolts can realize the micro-adjustment of the installation side plate, and meet the needs of drilling. Hole processing accuracy requirements; the use of L-shaped brackets can make the lower support floor slide freely back and forth without obstruction; the use of dampers and limit rods installed on the transmission frame can realize the buffer and limit of the drill bit to prevent excessive impact of the drill bit Damage; the structural design of the hollow piston rod, square output shaft and transmission rod can realize the rotation and telescopic work.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明的设备底座结构示意图;Fig. 2 is the structural representation of equipment base of the present invention;

图3为本发明的高度调节机构的侧面结构示意图;Fig. 3 is a schematic side view of the height adjustment mechanism of the present invention;

图4为本发明的高度调节机构的俯视结构示意图;Fig. 4 is a top structural schematic diagram of the height adjustment mechanism of the present invention;

图5为本发明的定位检测机构的俯视结构示意图;Fig. 5 is a top structural schematic diagram of the positioning detection mechanism of the present invention;

图6为本发明的定位检测机构的侧面结构示意图;Fig. 6 is a schematic diagram of the side structure of the positioning detection mechanism of the present invention;

图7为本发明的双孔钻孔支架的背面结构示意图;Fig. 7 is a schematic diagram of the back structure of the double-hole drilling bracket of the present invention;

图8为本发明的单孔钻孔支架的背面结构示意图;Fig. 8 is a schematic diagram of the back structure of the single-hole drilling bracket of the present invention;

图9为本发明的双孔钻孔支架的侧面结构示意图;Fig. 9 is a schematic view of the side structure of the double-hole drilling bracket of the present invention;

图10为本发明的单孔钻孔支架的侧面结构示意图;Fig. 10 is a schematic view of the side structure of the single-hole drilling bracket of the present invention;

图11为本发明的镜架承重机构前侧结构示意图;Fig. 11 is a schematic diagram of the front side structure of the frame load-bearing mechanism of the present invention;

图12为本发明的镜架承重机构右侧结构示意图;Fig. 12 is a schematic diagram of the structure of the right side of the frame load-bearing mechanism of the present invention;

图13为本发明的钻孔动力头结构示意图;Fig. 13 is a structural schematic diagram of the drilling power head of the present invention;

图14为本发明的传动架结构示意图;Fig. 14 is a schematic structural view of the drive frame of the present invention;

图15为本发明的中空气缸剖视结构示意图;Fig. 15 is a schematic cross-sectional structure diagram of a hollow cylinder of the present invention;

图16为本发明的夹持定位机构结构示意图;Fig. 16 is a structural schematic diagram of the clamping and positioning mechanism of the present invention;

图17为本发明的夹持定位机安装左侧结构示意图;Fig. 17 is a schematic diagram of the structure on the left side of the installation of the clamping and positioning machine of the present invention;

图18为图16中A-A处剖视图;Figure 18 is a cross-sectional view at A-A in Figure 16;

图19为本发明的太阳能镜架侧面结构示意图;Fig. 19 is a schematic view of the side structure of the solar mirror frame of the present invention;

图20为本发明的太阳能镜架端面结构示意图。Fig. 20 is a schematic diagram of the end face structure of the solar mirror frame of the present invention.

具体实施方式Detailed ways

如图1-18所示,本发明提供的用于太阳能镜架的整体一次钻孔装置包括:设备底座1、钻孔支架组合单元3、镜架承重机构4、钻孔动力头5以及一个用于检测钻孔位置的定位检测机构2。As shown in Figures 1-18, the overall primary drilling device for solar mirror frames provided by the present invention includes: an equipment base 1, a drilling bracket assembly unit 3, a mirror frame load-bearing mechanism 4, a drilling power head 5 and a The positioning detection mechanism 2 for detecting the drilling position.

如图2-4所示,设备底座1包括矩形设备底座101、底座固定螺栓103、工字形垫块104以及高度调节机构;在矩形设备底座101的侧面至少设有三个安装孔102;高度调节机构包括L形底座108、高度调节螺栓106以及直角梯形滑块109;在L形底座108的竖向面上设有一个槽口105,在水平面上设有两个斜坡支撑板107;直角梯形滑块109的坡面放置在两个斜坡支撑板107上;高度调节螺栓106的螺杆端穿过槽口105后旋合在直角梯形滑块109上;在直角梯形滑块109的顶部设有腰形孔112;底座固定螺栓103的螺杆端竖向贯穿安装孔102的下槽边以及腰形孔112固定在直角梯形滑块109上;工字形垫块104垫放在L形底座108的下方;在调节螺栓上设有垫放在槽口处的垫片110,垫片110能够对槽口105位置进行防护,防止调节螺栓损坏槽口105;在直角梯形滑块109的侧面设有扳手窗口111,扳手窗口111能够方便从侧面对底座固定螺栓103进行锁紧固定。As shown in Figures 2-4, the equipment base 1 includes a rectangular equipment base 101, base fixing bolts 103, I-shaped pads 104, and a height adjustment mechanism; at least three mounting holes 102 are provided on the side of the rectangular equipment base 101; the height adjustment mechanism Including L-shaped base 108, height adjustment bolt 106 and right-angled trapezoidal slider 109; a notch 105 is provided on the vertical surface of L-shaped base 108, and two slope support plates 107 are provided on the horizontal plane; right-angled trapezoidal slider The slope surface of 109 is placed on the two slope support plates 107; the screw end of the height adjustment bolt 106 passes through the notch 105 and is screwed on the right-angle trapezoidal slide block 109; the top of the right-angle trapezoidal slide block 109 is provided with a waist-shaped hole 112; the screw end of the base fixing bolt 103 vertically penetrates the lower groove edge of the mounting hole 102 and the waist hole 112 is fixed on the right-angle trapezoidal slider 109; the I-shaped pad 104 is placed under the L-shaped base 108; The bolt is provided with a gasket 110 that is placed on the notch, and the gasket 110 can protect the position of the notch 105, preventing the adjustment bolt from damaging the notch 105; The window 111 can conveniently lock and fix the base fixing bolt 103 from the side.

如图11和12所示,镜架承重机构4包括工字支撑座401、支撑台402、两个锁紧气缸403、两块气缸支撑板404以及至少两根导向杆408;工字支撑座401安装在矩形设备底座101的中心处;支撑台402安装在工字支撑座401上,并在支撑台402上设有半圆形槽口406,且半圆形槽口406的槽心线与矩形设备底座101的长度方向相平行;两块气缸支撑板404分别竖向安装在半圆形槽口406的前后两侧槽边上;两个锁紧气缸403安装在支撑台402顶部,且活塞杆分别贯穿气缸支撑板404水平指向半圆形槽口406的上方;在支撑台402的左右侧端面上均设有导杆支座407;导向杆408的上端铰接在各个导杆支座407上,并在导向杆408与支撑台402的左右侧端面之间设有压簧409;在锁紧气缸403的活塞杆顶端设有半球形橡胶头405;两个锁紧气缸403通过三通管连接至同一气源。As shown in Figures 11 and 12, the mirror frame load-bearing mechanism 4 includes an I-shaped support seat 401, a support platform 402, two locking cylinders 403, two cylinder support plates 404 and at least two guide rods 408; the I-shaped support seat 401 Installed at the center of the rectangular equipment base 101; the support platform 402 is installed on the I-shaped support seat 401, and the support platform 402 is provided with a semicircular notch 406, and the groove center line of the semicircular notch 406 is in line with the rectangle The length direction of the equipment base 101 is parallel; two cylinder support plates 404 are installed vertically on the front and rear sides of the semicircular notch 406 respectively; two locking cylinders 403 are installed on the top of the support platform 402, and the piston rod Respectively penetrate the cylinder support plate 404 and point to the top of the semicircular notch 406 horizontally; guide rod supports 407 are provided on the left and right side end faces of the support table 402; the upper ends of the guide rods 408 are hinged on each guide rod support 407, And be provided with stage clip 409 between the left and right side end faces of guide rod 408 and support platform 402; Be provided with hemispherical rubber head 405 at the piston rod top of locking cylinder 403; Two locking cylinders 403 are connected to same air source.

如图1所示,钻孔支架组合单元3安装在矩形设备底座101上,且各个钻孔支架组合单元3对称设置在镜架承重机构4的左右两侧;钻孔支架组合单元3包括一个双孔钻孔单元以及一个单孔钻孔单元;As shown in Figure 1, the drilling bracket combination unit 3 is installed on the rectangular equipment base 101, and each drilling bracket combination unit 3 is symmetrically arranged on the left and right sides of the mirror frame load-bearing mechanism 4; the drilling bracket combination unit 3 includes a double hole drilling unit and a single hole drilling unit;

如图1、7和9所示,双孔钻孔单元包括双孔钻孔支架和两个钻孔动力头5;双孔钻孔支架包括支架底座301、双钻支撑底板304、底板固定螺栓306、两个L形支架309、双钻安装侧板305、两根径向调节螺栓311、两个锁紧块313以及锁紧螺栓317;双钻安装侧板305竖向固定在双钻支撑底板304上,并在双钻安装侧板305的左右侧边缘上均设有一个调节侧耳310;在支架底座301上设有两条相互平行的T形滑槽307;在底板固定螺栓306的下端部上转动式设有滑块308;底板固定螺栓306旋合在双钻支撑底板304上,且滑块308嵌于T形滑槽307内;两个L形支架309分别安装在支架底座301的左右侧边缘处;两根径向调节螺栓311分别穿过两个L形支架309的端部后旋合在两个调节侧耳310上,并在两根径向调节螺栓311上均旋合有一个径向固定螺母318;两个锁紧块313通过锁紧螺栓317固定安装在双钻安装侧板305的侧板面上,并在锁紧块313和双钻安装侧板305的相对侧面上设有相对应的半圆形安装槽314。As shown in Figures 1, 7 and 9, the double-hole drilling unit includes a double-hole drilling support and two drilling power heads 5; the double-hole drilling support includes a support base 301, a double-drill support base plate 304, and base plate fixing bolts 306 , two L-shaped brackets 309, double drill installation side plates 305, two radial adjustment bolts 311, two locking blocks 313 and locking bolts 317; the double drill installation side plates 305 are vertically fixed on the double drill support base plate 304 and on the left and right side edges of the double-drill mounting side plate 305 are provided with an adjustment side lug 310; on the bracket base 301 are provided with two parallel T-shaped slide grooves 307; on the lower end of the bottom plate fixing bolt 306 The rotary type is equipped with a slider 308; the bottom plate fixing bolt 306 is screwed on the double drill support bottom plate 304, and the slider 308 is embedded in the T-shaped chute 307; two L-shaped brackets 309 are respectively installed on the left and right sides of the bracket base 301 edge; two radial adjustment bolts 311 respectively pass through the ends of the two L-shaped brackets 309 and screw on the two adjustment side lugs 310, and a radial adjustment bolt 311 is screwed on the two radial adjustment bolts 311 Fixed nut 318; two locking blocks 313 are fixedly installed on the side plate surface of the double drill installation side plate 305 by locking bolts 317, and on the opposite sides of the locking block 313 and the double drill installation side plate 305, there are corresponding The corresponding semicircular mounting groove 314 .

如图1、8和10所示,单孔钻孔单元包括单孔钻孔支架和一个钻孔动力头5;单孔钻孔支架包括支架底座301、单钻支撑底板302、底板固定螺栓306、两个L形支架309、单钻安装侧板303、两根径向调节螺栓311、锁紧块313以及锁紧螺栓317;单钻安装侧板303竖向固定在单钻支撑底板302上,并在单钻安装侧板303的左右侧边缘上均设有一个调节侧耳310;在支架底座301上设有两条相互平行的T形滑槽307;在底板固定螺栓306的下端部上转动式设有滑块308;底板固定螺栓306旋合在单钻支撑底板302上,且滑块308嵌于T形滑槽307内;两个L形支架309分别安装在支架底座301的左右侧边缘处;两根径向调节螺栓311分别穿过两个L形支架309的端部后旋合在两个调节侧耳310上,并在两根径向调节螺栓311上均旋合有一个径向固定螺母318;锁紧块313通过锁紧螺栓317固定安装在单钻安装侧板303的侧板面上,并在锁紧块313和单钻安装侧板303的相对侧面上设有相对应的半圆形安装槽314。As shown in Figures 1, 8 and 10, the single-hole drilling unit includes a single-hole drilling support and a drilling power head 5; the single-hole drilling support includes a support base 301, a single drilling support base plate 302, a base plate fixing bolt 306, Two L-shaped brackets 309, a single drill installation side plate 303, two radial adjustment bolts 311, a locking block 313 and a locking bolt 317; the single drill installation side plate 303 is vertically fixed on the single drill support base plate 302, and An adjustment side lug 310 is provided on the left and right side edges of the single drill installation side plate 303; two mutually parallel T-shaped slide grooves 307 are provided on the support base 301; There is a slider 308; the bottom plate fixing bolt 306 is screwed on the single drill support bottom plate 302, and the slider 308 is embedded in the T-shaped chute 307; two L-shaped brackets 309 are respectively installed on the left and right side edges of the bracket base 301; Two radial adjustment bolts 311 respectively pass through the ends of the two L-shaped brackets 309 and are screwed onto the two adjustment side lugs 310, and a radial fixing nut 318 is screwed on the two radial adjustment bolts 311 The locking block 313 is fixedly installed on the side plate surface of the single drill installation side plate 303 by the locking bolt 317, and a corresponding semicircle is provided on the opposite side of the locking block 313 and the single drill installation side plate 303 The slot 314 is installed.

在单钻安装侧板303和双钻安装侧板305相对侧板面上均设有限位槽316;在锁紧块313的侧面设有嵌于限位槽316内的限位凸条315;在单钻安装侧板303和双钻安装侧板305相背侧板面上均设有三角筋板312。Limiting grooves 316 are provided on the opposite side surfaces of the single-drill mounting side plate 303 and the double-drilling mounting side plate 305; a limiting protruding strip 315 embedded in the limiting groove 316 is provided on the side of the locking block 313; Triangular ribs 312 are provided on the opposite sides of the single-drill installation side panel 303 and the double-drill installation side panel 305 .

如图13-15所示,钻孔动力头5包括驱动电机501、减速机502、钻头伸缩套管503、中空气缸525、阻尼器505、两个限位开关508、限位杆507以及传动架506;驱动电机501通过减速机502安装在钻头伸缩套管503的尾部;中空气缸525固定安装在钻头伸缩套管503内;在中空气缸525的中空活塞杆504内通过轴承529转动式安装有传动杆526;传动杆526的一端伸出中空活塞杆504外,并在该端上设有夹头530;传动杆526的另一端设有方形插孔527;减速机502的方形输出轴528滑动式插装在方形插孔527内;在钻头伸缩套管503上设有窗口;传动架506通过窗口安装在中空活塞杆504上;阻尼器505和限位杆507均安装在传动架506上,且均与中空活塞杆504的轴向平行;在钻头伸缩套管503的外壁上设有挡块511;阻尼器505的伸缩端部指向挡块511;两个限位开关508均安装在钻头伸缩套管503的外壁上,且分别与限位杆507的两端相对;在窗口处设有与中空活塞杆504的轴向平行的滑杆513;传动架506滑动式安装在滑杆513上;在钻头伸缩套管503的外壁上设有防滑棱514;在夹持槽的槽口处设有向槽两侧倾斜的斜坡面524;在阻尼器505指向挡块511的端部上设有橡胶垫512;在限位杆507的中间外螺纹上旋合有紧固螺母510,在限位杆507的两端外螺纹上旋合有调节螺母509;As shown in Figures 13-15, the drilling power head 5 includes a drive motor 501, a reducer 502, a drill telescoping sleeve 503, a hollow cylinder 525, a damper 505, two limit switches 508, a limit rod 507 and a transmission frame 506; the drive motor 501 is installed on the tail of the drill bit telescopic sleeve 503 through the reducer 502; the hollow air cylinder 525 is fixedly installed in the drill bit telescopic sleeve 503; Rod 526; one end of the transmission rod 526 stretches out of the hollow piston rod 504, and a collet 530 is provided on this end; the other end of the transmission rod 526 is provided with a square socket 527; the square output shaft 528 of the reducer 502 is sliding Inserted in the square socket 527; a window is provided on the drill bit telescopic sleeve 503; the transmission frame 506 is installed on the hollow piston rod 504 through the window; the damper 505 and the limit rod 507 are all installed on the transmission frame 506, and Both are parallel to the axial direction of the hollow piston rod 504; a stopper 511 is provided on the outer wall of the drill bit telescopic sleeve 503; the telescopic end of the damper 505 points to the stopper 511; two limit switches 508 are installed on the drill bit On the outer wall of the tube 503, and opposite to the two ends of the limit rod 507 respectively; a slide bar 513 parallel to the axial direction of the hollow piston rod 504 is provided at the window; the transmission frame 506 is slidably installed on the slide bar 513; The outer wall of the drill telescoping sleeve 503 is provided with an anti-slip edge 514; the notch of the clamping groove is provided with a slope surface 524 inclined to both sides of the groove; the end of the damper 505 pointing to the stopper 511 is provided with a rubber pad 512; a fastening nut 510 is screwed on the middle external thread of the limit rod 507, and an adjusting nut 509 is screwed on the external threads at both ends of the limit rod 507;

各个钻孔动力头5的钻头伸缩套管503分别安装在单孔钻孔单元和双孔钻孔单元上由两个半圆形安装槽314构成的圆形安装孔内,并通过锁紧螺栓317锁紧固定;位于镜架承重机构4左右两侧的钻孔动力头5的夹头530分别水平相对,且位于同一钻孔支架组合单元3上的三个钻孔动力头5的夹头530端部对齐。The drill telescoping sleeves 503 of each drilling power head 5 are respectively installed in the circular mounting holes formed by two semicircular mounting grooves 314 on the single-hole drilling unit and the double-hole drilling unit, and are connected by locking bolts 317. Locking and fixing; the chucks 530 of the drilling power heads 5 located on the left and right sides of the mirror frame load-bearing mechanism 4 are horizontally opposite to each other, and the chucks 530 of the three drilling power heads 5 located on the same drilling support assembly unit 3 alignment.

如图5和6所示,定位检测机构2包括条形支撑底板201、滑盖板205、竖向支架206、升降驱动电机207、控制箱208、横向滑块210、横向支架211、横向固定杆214、横向延伸杆215、平移驱动电机212、红外测距仪213以及位置开关216;在条形支撑底板201顶部沿其长度边缘设有支撑轨道202,并在支撑轨道202上设有轨道槽203;在滑盖板205的底部设有条形槽,并在条形槽的槽底部设有顶部滚轮217,在条形槽的两侧槽边上通过支撑侧板安装有侧边滚轮219;在条形支撑底板201的侧面边缘设有侧边滑槽218;滑盖板205卡扣在条形支撑底板201上,顶部滚轮217嵌于轨道槽203上并可沿轨道槽203来回滑动,侧边滚轮219嵌于侧边滑槽218上并可沿侧边滑槽218来回滑动;竖向支架206竖向安装在滑盖板205的顶部,并在竖向支架206上转动式竖向安装有一个传动丝杆222;升降驱动电机207安装在竖向支架206的顶端,并驱动传动丝杆222转动;传动丝杆222旋合在横向支架211背面的支架凸块上;控制箱208安装在横向支架211的前侧,并在控制箱208内设有控制器、横向驱动电机以及电机驱动电路;在横向支架211的前侧面转动式设有横向丝杆209,横向驱动电机驱动横向丝杆209转动;横向丝杆209旋合在横向滑块210的中心孔上,驱动横向滑块210沿横向丝杆209横向移动;在横向支架211的前侧面设有两根横向贯穿横向滑块210的横向滑杆223,横向滑杆223能够确保横向支架211在横向滑移过程中的稳定性;在横向滑块210上设有插块221;横向固定杆214的一端插装在插块221上,另一端通过连接件224与横向延伸杆215相连接;连接件224为设有两个横杆插孔的条形块;横向固定杆214和横向延伸杆215分别插装在两个横杆插孔上,并通过侧面旋合的横向定位螺栓225固定;红外测距仪213安装在横向延伸杆215的端部;位置开关216安装在滑盖板205的顶部边缘处;平移驱动电机212安装在滑盖板205的顶部,且平移驱动电机212的输出轴贯穿滑盖板205,并在输出轴上设有驱动齿轮220;在支撑轨道槽202的侧面设有齿条204;驱动齿轮220和齿条204相啮合;控制器通过电机驱动电路分别控制升降驱动电机207、平移驱动电机212以及横向驱动电机;红外测距仪213和位置开关216均与控制器的信号输入端相连;条形支撑底板201水平安装在矩形设备底座101的长度边缘上。As shown in Figures 5 and 6, the positioning detection mechanism 2 includes a strip-shaped support base plate 201, a sliding cover plate 205, a vertical support 206, a lifting drive motor 207, a control box 208, a transverse slider 210, a transverse support 211, and a transverse fixed rod 214, lateral extension rod 215, translational drive motor 212, infrared range finder 213 and position switch 216; Be provided with support track 202 along its length edge on the top of strip-shaped support base plate 201, and be provided with track groove 203 on support track 202 The bottom of the sliding cover plate 205 is provided with a strip groove, and the top roller 217 is provided at the bottom of the groove of the strip groove, and side rollers 219 are installed by supporting side plates on both sides of the strip groove on the edge of the groove; The side edge of the strip-shaped support base plate 201 is provided with a side chute 218; the sliding cover plate 205 is buckled on the strip-shaped support base plate 201, and the top roller 217 is embedded in the track groove 203 and can slide back and forth along the track groove 203. Roller 219 is embedded on the side chute 218 and can slide back and forth along side chute 218; Transmission screw mandrel 222; Lifting drive motor 207 is installed on the top of vertical support 206, and drives transmission screw mandrel 222 to rotate; Drive screw mandrel 222 is screwed on the support bump of horizontal support 211 back; Control box 208 is installed on horizontal support The front side of 211, and in control box 208, be provided with controller, transverse drive motor and motor drive circuit; The front side of transverse support 211 is rotatably provided with transverse screw mandrel 209, and transverse drive motor drives transverse screw mandrel 209 to rotate; The horizontal screw rod 209 is screwed on the central hole of the horizontal slider 210, and the horizontal slider 210 is driven to move laterally along the horizontal screw rod 209; on the front side of the horizontal bracket 211, there are two horizontal sliding rods penetrating the horizontal slider 210 transversely 223, the transverse slide bar 223 can ensure the stability of the transverse support 211 in the process of lateral sliding; the transverse slide block 210 is provided with an insert 221; one end of the transverse fixed bar 214 is inserted on the insert 221, and the other end passes through The connecting piece 224 is connected with the horizontal extension bar 215; the connecting piece 224 is a strip block provided with two horizontal bar jacks; The horizontal positioning bolt 225 screwed in by the side is fixed; the infrared rangefinder 213 is installed on the end of the lateral extension rod 215; the position switch 216 is installed at the top edge of the sliding cover plate 205; the translation drive motor 212 is installed on the sliding cover plate 205 The top of the top, and the output shaft of the translation drive motor 212 runs through the sliding cover plate 205, and a drive gear 220 is provided on the output shaft; a rack 204 is provided on the side of the support track groove 202; the drive gear 220 and the rack 204 are meshed ; The controller controls the lifting drive motor 207, the translation drive motor 212 and the lateral drive motor through the motor drive circuit; connected; the strip-shaped support base plate 201 is installed horizontally on the length edge of the rectangular equipment base 101 .

如图1、16-18所示,还包括一个用于限位支撑太阳能镜架的夹持定位机构6;夹持定位机构6包括两个端部定位机构、至少一个侧面定位机构、至少一个轴向定位机构以及两个支撑限位机构;As shown in Figure 1, 16-18, it also includes a clamping and positioning mechanism 6 for limiting and supporting the solar mirror frame; the clamping and positioning mechanism 6 includes two end positioning mechanisms, at least one side positioning mechanism, at least one shaft To the positioning mechanism and two support limit mechanism;

两个端部定位机构分别安装在矩形设备底座101的左右两端上;端部定位机构包括两根竖向固定在矩形设备底座101上的径向定位杆601,且两根径向定位杆601的下端连线与矩形设备底座101的端部边缘相平行;在两根径向定位杆601的顶端均延伸设置有一个向外弯折的引导段603;The two end positioning mechanisms are respectively installed on the left and right ends of the rectangular equipment base 101; the end positioning mechanism includes two radial positioning rods 601 vertically fixed on the rectangular equipment base 101, and the two radial positioning rods 601 The connecting line of the lower end of the rectangular equipment base 101 is parallel to the end edge of the rectangular equipment base 101; an outwardly bent guide section 603 is extended from the top ends of the two radial positioning rods 601;

侧面定位机构安装在矩形设备底座101上,且位于两个端部定位机构之间;侧面定位机构包括两个安装在矩形设备底座101上的侧向安装座608;在两个侧向安装座608上均竖向设有一个螺栓安装板609;在两个螺栓安装板609上均水平旋合有一根径向调节螺栓610,且两根径向调节螺栓610的螺杆端部相对;The side positioning mechanism is installed on the rectangular equipment base 101, and is located between the two end positioning mechanisms; the side positioning mechanism includes two lateral mounting seats 608 installed on the rectangular equipment base 101; A bolt mounting plate 609 is vertically arranged on the top; a radial adjustment bolt 610 is screwed horizontally on the two bolt installation plates 609, and the screw ends of the two radial adjustment bolts 610 are opposite to each other;

轴向定位机构安装在矩形设备底座101上,且位于两个端部定位机构之间;轴向定位机构包括两个安装在矩形设备底座101上的气动夹持器;气动夹持器包括轴向工字座615以及安装在轴向工字座615上的气缸616;在两个气动夹持器的气缸616活塞杆端部均设有一个轴向夹持板617,且两个轴向夹持板617的板面相对;在轴向夹持板617的上边缘延伸设有向后倾斜板618,且两个相对设置的轴向夹持板617上的向后倾斜板618形成一个V形插口;两个气动夹持器的气缸616通过三通管连接至同一气源;The axial positioning mechanism is installed on the rectangular equipment base 101, and is located between the two end positioning mechanisms; the axial positioning mechanism includes two pneumatic clamps installed on the rectangular equipment base 101; the pneumatic clamp includes an axial The I-shaped seat 615 and the cylinder 616 installed on the axial I-shaped seat 615; an axial clamping plate 617 is provided at the end of the cylinder 616 piston rod of the two pneumatic clamps, and the two axial clamps The board surfaces of the plates 617 are opposite; the upper edge of the axial clamping plate 617 is extended with a backward inclined plate 618, and the backward inclined plates 618 on the two opposite axial clamping plates 617 form a V-shaped socket ; The cylinders 616 of the two pneumatic grippers are connected to the same air source through a three-way pipe;

两个支撑限位机构对称设置在矩形设备底座101中心处的左右两侧;支撑限位机构包括两个安装在矩形设备底座101上的支撑底座605;在两个支撑底座605上均竖向设有一个支撑板606;在一侧的支撑板606上设有两个钻头通过孔611以及一个凸出的支撑块607,支撑块607位于支撑板606的中部,两个钻头通过孔611对称设置于支撑块607的上下两侧;在另一侧的支撑板606上设有一个钻头通过孔611以及一个凸出的支撑块607,钻头通过孔611位于支撑板606的中部,支撑块607位于钻头通过孔611的下方;两个支撑限位机构的支撑块607均设置于左右两侧支撑板606的相对侧面上。Two support limit mechanisms are symmetrically arranged on the left and right sides of the center of the rectangular equipment base 101; the support limit mechanism includes two support bases 605 installed on the rectangular equipment base 101; There is a support plate 606; two drill holes 611 and a protruding support block 607 are arranged on the support plate 606 on one side. The support block 607 is located in the middle of the support plate 606. The upper and lower sides of the support block 607; the support plate 606 on the other side is provided with a drill bit through hole 611 and a protruding support block 607, the drill bit through hole 611 is located in the middle of the support plate 606, and the support block 607 is located at the drill bit through Below the hole 611 ; two support blocks 607 supporting the position-limiting mechanism are both arranged on the opposite sides of the support plates 606 on the left and right sides.

在径向定位杆601上且靠近矩形设备底座101端部边缘的一侧设有轴向限位板602;在轴向限位板602的上侧边设有向矩形设备底座101端部边缘倾斜的斜坡面604;在径向调节螺栓610的螺杆端部设有支撑垫块614;在径向调节螺栓610上旋合有径向定位螺母613。On the side of the radial positioning rod 601 and close to the end edge of the rectangular equipment base 101, an axial limiting plate 602 is provided; on the upper side of the axial limiting plate 602, a The slope surface 604; the screw end of the radial adjustment bolt 610 is provided with a support pad 614; the radial positioning nut 613 is screwed on the radial adjustment bolt 610.

如图14所示,传动架506包括T形支架、固定块516、压紧螺栓518、夹紧螺栓522以及橡胶套521;在T形支架的横向两端上分别设有安装螺纹孔515和凹槽520;在T形支架的竖向端部上设有夹持槽,并在夹持槽的两侧槽边上设有夹持在中空活塞杆504上的V形夹持面523;在T形支架的横向中点处设有中心圆孔517;限位杆507通过外螺纹安装在安装螺纹孔515上;滑杆513贯穿中心圆孔517;固定块516通过压紧螺栓518安装在凹槽520上,并在固定块516和凹槽520的相对面上均设有一个半圆形夹持槽519;阻尼器505夹持在两个半圆形夹持槽519构成的夹持圆孔上;夹紧螺栓522贯穿夹持槽的两侧槽边安装,橡胶套521套设在夹紧螺栓522上,且橡胶套521位于夹持槽的两侧槽边之间。As shown in Figure 14, the transmission frame 506 includes a T-shaped bracket, a fixed block 516, a clamping bolt 518, a clamping bolt 522 and a rubber sleeve 521; the two ends of the T-shaped bracket are respectively provided with mounting threaded holes 515 and recessed holes. Slot 520; a clamping groove is provided on the vertical end of the T-shaped support, and a V-shaped clamping surface 523 clamped on the hollow piston rod 504 is provided on both sides of the clamping groove; A center hole 517 is provided at the transverse midpoint of the shaped bracket; the limit rod 507 is installed on the mounting threaded hole 515 through an external thread; the slide bar 513 runs through the center hole 517; the fixed block 516 is installed in the groove through a compression bolt 518 520, and on the opposite surface of the fixed block 516 and the groove 520, a semicircular clamping groove 519 is provided; the damper 505 is clamped on the clamping round hole formed by the two semicircular clamping grooves 519 The clamping bolt 522 is installed through the sides of the clamping groove, the rubber sleeve 521 is sleeved on the clamping bolt 522, and the rubber sleeve 521 is located between the sides of the clamping groove.

如图19和20所示,太阳能镜架结构包括圆筒横梁701以及八个等间隔设置在圆筒横梁701上的镜面安装板702;在镜面安装板702的前后侧边缘分别设有一个矩形槽口703和一个矩形凸边704,在钻孔时需要在矩形槽口703上下侧的镜面安装板702上各钻一个镜面安装孔705,在矩形凸边704的中心处再钻一个镜面安装孔705,每个镜面安装板702上共计需要钻三个镜面安装孔705。As shown in Figures 19 and 20, the solar mirror frame structure includes a cylindrical beam 701 and eight mirror mounting plates 702 equidistantly arranged on the cylindrical beam 701; a rectangular groove is respectively arranged on the front and rear side edges of the mirror mounting plate 702 mouth 703 and a rectangular flange 704, when drilling, it is necessary to drill a mirror mounting hole 705 on the mirror mounting plate 702 on the upper and lower sides of the rectangular notch 703, and drill a mirror mounting hole 705 at the center of the rectangular flange 704 , a total of three mirror mounting holes 705 need to be drilled on each mirror mounting plate 702 .

本发明的设备底座1在安装使用时,首先将八个工字形垫块104摆放至相应位置,再在各个工字形垫块104上放置高度调节机构,再将矩形底座101吊装至八个高度调节机构上,且八个高度调节机构分别与八个安装孔102的位置相对应;再通过底座固定螺栓103对八个高度调节机构进行初步安装,然后通过高度调节螺栓106调节八个支撑点的高度,边调节边进行水平度测量,直到矩形底座101的上台面完全呈水平状态,再通过底座固定螺栓103对八个高度调节机构进行固定安装。When the equipment base 1 of the present invention is installed and used, first put eight I-shaped pads 104 to corresponding positions, then place a height adjustment mechanism on each I-shaped pad 104, and then hoist the rectangular base 101 to eight heights on the adjustment mechanism, and the eight height adjustment mechanisms correspond to the positions of the eight mounting holes 102 respectively; then the eight height adjustment mechanisms are initially installed through the base fixing bolts 103, and then the eight support points are adjusted through the height adjustment bolts 106 The height is measured while adjusting the level until the upper surface of the rectangular base 101 is completely horizontal, and then the eight height adjustment mechanisms are fixed and installed by the base fixing bolts 103.

本发明的定位检测机构2在安装使用时,首先需要将条形支撑底板201安装在钻孔设备的矩形底座101上,使条形支撑底板201沿矩形底座101的长度方向;再向控制器配置设定各个孔位之间的间隔、高度以及与定位检测装置的相对具体,由控制器分别控制升降驱动电机207、平移驱动电机212以及横向驱动电机对红外测距仪213的位置进行实时调节,从而能够自动完成各个矩形底座101的夹头530端部位置测量,不仅测量速度快而且测量精度高,适合批量自动测量。When the positioning detection mechanism 2 of the present invention is installed and used, the strip-shaped support base plate 201 first needs to be installed on the rectangular base 101 of the drilling equipment, so that the strip-shaped support base plate 201 is along the length direction of the rectangular base 101; Set the interval between each hole position, the height and the relative specificity with the positioning detection device, and the controller controls the lifting drive motor 207, the translation drive motor 212 and the lateral drive motor to adjust the position of the infrared range finder 213 in real time. Therefore, the end position measurement of the chuck 530 of each rectangular base 101 can be automatically completed, which not only has a fast measurement speed but also has a high measurement accuracy, and is suitable for batch automatic measurement.

本发明的钻孔支架组合单元3在安装使用时,首先要将八对支架底座301通过安装螺栓固定到矩形底座101上,其中有单孔钻孔单元八个,双孔钻孔单元八个,再将二十四个钻孔动力头5分别安装在各个钻孔支架的半圆形安装槽314构成的圆形安装孔内,并通过锁紧螺栓317锁紧固定,安装后位于矩形设备底座101左右两侧的钻孔动力头5相对称,使得太阳能镜架上的各个镜面安装板702分别位于各个钻孔动力头5上的夹头530处;再根据太阳能镜架的大小尺寸通过底板固定螺栓306松紧进行粗调节;最后再通过径向调节螺栓311对单钻安装侧板303和双钻安装侧板305的位置进行精调节,使得每组钻孔支架组合单元3上的三个夹头530上装夹的钻头精确对准各个镜面安装板702上三个镜面安装孔705的钻孔位置,调节完成后通过径向固定螺母318进行定位。When the drilling bracket combination unit 3 of the present invention is installed and used, first eight pairs of bracket bases 301 are fixed to the rectangular base 101 by mounting bolts, wherein there are eight single-hole drilling units and eight double-hole drilling units. Twenty-four drilling power heads 5 are respectively installed in the circular mounting holes formed by the semicircular mounting grooves 314 of each drilling bracket, and are locked and fixed by locking bolts 317. After installation, they are located on the rectangular equipment base 101 The drilling power heads 5 on the left and right sides are symmetrical, so that each mirror mounting plate 702 on the solar mirror frame is located at the chuck 530 on each drilling power head 5; 306 tightness is roughly adjusted; finally, the positions of the single-drill installation side plate 303 and the double-drill installation side plate 305 are finely adjusted through the radial adjustment bolt 311, so that the three chucks 530 on each group of drilling bracket assembly units 3 The drill bits clamped on the top are precisely aligned with the drilling positions of the three mirror mounting holes 705 on each mirror mounting plate 702 , and the positioning is performed by the radial fixing nut 318 after the adjustment is completed.

本发明的镜架承重机构4在安装使用时,太阳能镜架的圆筒横梁701刚好嵌于半圆形槽口406上;在吊装过程中,导向杆408能够将镜架承重装置主体与圆筒横梁701上的镜面安装板702进行隔离,从而对镜面安装板702和镜架承重装置4进行双向保护;再驱动两个锁紧气缸403,使得锁紧气缸403活塞杆顶端的半球形橡胶头405按压在圆筒横梁701的外壁上进行锁紧固定。When the mirror frame load-bearing mechanism 4 of the present invention is installed and used, the cylindrical beam 701 of the solar mirror frame is just embedded in the semicircular notch 406; The mirror mounting plate 702 on the crossbeam 701 is isolated, so that the mirror mounting plate 702 and the mirror frame load-bearing device 4 are bidirectionally protected; and then two locking cylinders 403 are driven to lock the hemispherical rubber head 405 on the top of the cylinder 403 piston rod. Press on the outer wall of the cylindrical beam 701 for locking and fixing.

本发明的钻孔动力头5在安装使用时,将钻头伸缩套管503上的防滑棱514安装于半圆形安装槽314构成的圆形安装孔内;再根据打孔进程调节阻尼器505以及限位杆507的位置;在进行钻孔时,驱动电机501通过减速机502进行动力输出,方形输出轴528带动传动杆526转动,从而带动夹头530一起转动实现钻孔;中空活塞杆504在伸缩过程中会带动传动架506一起沿滑杆513运动。When the drilling power head 5 of the present invention is installed and used, the anti-skid edge 514 on the drill bit telescopic sleeve 503 is installed in the circular mounting hole formed by the semicircular mounting groove 314; The position of the limit rod 507; when drilling, the driving motor 501 carries out power output through the reducer 502, and the square output shaft 528 drives the transmission rod 526 to rotate, thereby driving the collet 530 to rotate together to realize drilling; the hollow piston rod 504 is in the During the stretching process, the transmission frame 506 will be driven to move along the sliding rod 513 together.

本发明的夹持定位机构6在安装使用时,要将太阳能镜架的圆筒横梁701夹持在两端的端部定位机构上,轴向限位板602分别从内侧支撑在两端的镜面安装板702上;矩形槽口703嵌于一侧的支撑块607上,矩形凸边704支撑在另一侧的支撑块607 上;旋动径向调节螺栓610,使得支撑垫块614支撑于圆筒横梁701的外壁上;两个轴向夹持板617分别夹持在同一镜面安装板702的左右侧面上;两个向后倾斜板618形成的V形插口能够在太阳能镜架整体吊装时方便镜面安装板702对位;镜面安装孔702的位置与钻头通过孔611的位置相对应;通过端部定位机构、侧面定位机构、轴向定位机构以及支撑限位机构实现四重夹持定位,从而使得太阳能镜架整体得到稳定限位,确保钻孔精度。When the clamping and positioning mechanism 6 of the present invention is installed and used, the cylindrical beam 701 of the solar mirror frame should be clamped on the end positioning mechanisms at both ends, and the axial limit plates 602 are respectively supported on the mirror mounting plates at both ends from the inside. 702; the rectangular notch 703 is embedded on the support block 607 on one side, and the rectangular flange 704 is supported on the support block 607 on the other side; the radial adjustment bolt 610 is rotated so that the support pad 614 is supported on the cylindrical beam On the outer wall of 701; two axial clamping plates 617 are respectively clamped on the left and right sides of the same mirror mounting plate 702; the V-shaped socket formed by the two backward inclined plates 618 can facilitate mirror installation when the solar mirror frame is integrally hoisted The position of the plate 702 is aligned; the position of the mirror mounting hole 702 corresponds to the position of the drill bit passing through the hole 611; the quadruple clamping and positioning is realized through the end positioning mechanism, the side positioning mechanism, the axial positioning mechanism and the support limit mechanism, so that the solar energy The whole mirror frame is stably limited to ensure the drilling accuracy.

Claims (8)

1. a kind of one piece drilling equipment for solar energy mirror holder, it is characterised in that:Including plant bottom case (1), drilling branch Frame assembled unit (3), mirror holder support mechanism (4), drilling power head (5) and one are used to detect the detection and localization of bore position Mechanism (2);
Plant bottom case (1) includes rectangular apparatus pedestal (101), pedestal fixing bolt (103), I-shaped cushion block (104) and height Spend regulating mechanism;In the side of rectangular apparatus pedestal (101) at least provided with three mounting holes (102);Height adjustment mechanism includes L Shape pedestal (108), height adjustment bolt (106) and right-angled trapezium sliding block (109);It is set in the vertical face of L-shaped pedestal (108) There are one notch (105), set that there are two slope support plates (107) in the horizontal plane;The slope surface of right-angled trapezium sliding block (109) is placed On two slope support plates (107);The screw rod end of height adjustment bolt (106) is screwed after passing through notch (105) in right angle ladder On shape sliding block (109);Kidney slot (112) is equipped at the top of right-angled trapezium sliding block (109);The spiral shell of pedestal fixing bolt (103) The lower trough rim and kidney slot (112) of the vertical penetrating mounting holes of rod end (102) are fixed on right-angled trapezium sliding block (109);I-shaped Shape cushion block (104) pads the lower section for being placed on L-shaped pedestal (108);
Mirror holder support mechanism (4) includes I-shaped support base (401), supporting table (402), two locking cylinders (403), two pieces of cylinders Support plate (404) and at least two guide rods (408);I-shaped support base (401) is in rectangular apparatus pedestal (101) At the heart;Supporting table (402) is equipped with semicircular notch (406) on I-shaped support base (401) in supporting table (402), And the slot heart line of semicircular notch (406) is parallel with the length direction of rectangular apparatus pedestal (101);Two blocks of cylinder supports plates (404) it is mounted vertically in respectively on the front and rear sides trough rim of semicircular notch (406);Two locking cylinders (403) are mounted on branch It supports at the top of platform (402), and piston rod extends through the top that cylinder supports plate (404) is horizontally directed to semicircular notch (406); Guide bar receiver (407) is equipped on the left and right side end face of supporting table (402);The upper end of guide rod (408) is hinged on each guide rod On bearing (407), and compression spring (409) is equipped between the left and right side end face of guide rod (408) and supporting table (402);
Drilling bracket assembled unit (3) is on rectangular apparatus pedestal (101), and each drilling bracket assembled unit (3) is right Title is arranged on the left and right sides of mirror holder support mechanism (4);Drilling bracket assembled unit (3) including a diplopore units and One single hole units;
Diplopore units include diplopore drilling bracket and two drilling power heads;Diplopore drilling bracket includes bracket base (301), it is double brill support baseboards (304), bottom plate fixing bolt (306), two L brackets (309), it is double brill installation side plate (305), Two radiai adjustment bolts (311), two latch segments (313) and clamping screw (317);Double brill installation side plates (305) are vertical It is fixed on double bore on support baseboards (304), and be all provided on the left and right lateral edges of double brill installation side plates (305) that there are one adjust side Ear (310);Two T shapes sliding slots (307) being mutually parallel are equipped on bracket base (301);In bottom plate fixing bolt (306) Rotary type is equipped with sliding block (308) on lower end;Bottom plate fixing bolt (306) is screwed on double brill support baseboards (304), and sliding block (308) in T shapes sliding slot (307);Two L brackets (309) are separately mounted to the left and right lateral edges of bracket base (301) Place;Two radiai adjustment bolts (311) are each passed through behind the end of two L brackets (309) to screw and pick up the ears in two adjustings (310) on, and screw on two radiai adjustment bolts (311) that there are one radially fixed nuts (318);Two latch segments (313) be fixedly mounted in double lateral plates for boring installation side plates (305) by clamping screw (317), and in latch segment (313) and Double opposite flanks for boring installation side plate (305) are equipped with corresponding semicircle mounting groove (314);
Single hole units include single hole drilling bracket and a drilling power head;Single hole drilling bracket includes bracket base (301), it is single bore support baseboard (302), bottom plate fixing bolt (306), two L brackets (309), it is single bore installation side plate (303), Two radiai adjustment bolts (311), latch segment (313) and clamping screw (317);Single installation side plate (303) of boring vertically is fixed It is singly boring on support baseboard (302), and be all provided with picking up the ears there are one adjusting on the left and right lateral edges for singly boring installation side plate (303) (310);Two T shapes sliding slots (307) being mutually parallel are equipped on bracket base (301);Under bottom plate fixing bolt (306) Rotary type is equipped with sliding block (308) on end;Bottom plate fixing bolt (306), which screws, singly to be bored on support baseboard (302), and sliding block (308) in T shapes sliding slot (307);Two L brackets (309) are separately mounted to the left and right lateral edges of bracket base (301) Place;Two radiai adjustment bolts (311) are each passed through behind the end of two L brackets (309) to screw and pick up the ears in two adjustings (310) on, and screw on two radiai adjustment bolts (311) that there are one radially fixed nuts (318);Latch segment (313) It is fixedly mounted in single lateral plates for boring installation side plate (303) by clamping screw (317), and in latch segment (313) and single brill The opposite flank of installation side plate (303) is equipped with corresponding semicircle mounting groove (314);
Drilling power head (5) includes driving motor (501), speed reducer (502), drill bit telescopic sleeve (503), hollow cylinder (525), damper (505), two limit switches (508), gag lever post (507) and gear frame (506);Driving motor (501) By speed reducer (502) mounted on the tail portion of drill bit telescopic sleeve (503);Hollow cylinder (525) is fixedly mounted on drill bit and stretches In casing (503);Drive link is equipped with by bearing (529) rotary type in the hollow piston rod (504) of hollow cylinder (525) (526);Hollow piston rod (504) is stretched out outside in one end of drive link (526), and collet (530) is equipped on the end;Drive link (526) the other end is equipped with rectangular jack (527);Rectangular output shaft (528) slidingtype of speed reducer (502) is inserted into rectangular insert In hole (527);Window is equipped on drill bit telescopic sleeve (503);Gear frame (506) is mounted on hollow piston rod by window (504) on;Damper (505) and gag lever post (507) are installed on gear frame (506), and with hollow piston rod (504) It is axial parallel;Block (511) is equipped on the outer wall of drill bit telescopic sleeve (503);The retractable ends of damper (505) are directed toward gear Block (511);Two limit switches (508) are installed on the outer wall of drill bit telescopic sleeve (503), and respectively with gag lever post (507) both ends are opposite;
The drill bit telescopic sleeve (503) of each drilling power head (5) is separately mounted to single hole units and diplopore units On in the circular mounting hole that is made of two semicircle mounting grooves (314), and pass through clamping screw (317) and be locked;It is located at The collet (530) of drilling power head (5) at left and right sides of mirror holder support mechanism (4) is horizontal opposite respectively, and positioned at same drilling Collet (530) end part aligning of three drilling power heads (5) on holder combination unit (3);
It is directed toward on the end of block (511) in damper (505) and is equipped with rubber pad (512);Singly bore installation side plate (303) and pair It bores and is equipped with limiting slot (316) in the opposite lateral plates of installation side plate (305);It is equipped in the side of latch segment (313) embedded in limiting Limiting raised line (315) in slot (316).
2. the one piece drilling equipment according to claim 1 for solar energy mirror holder, it is characterised in that:Detection and localization Mechanism (2) includes bar shaped support baseboard (201), slippery cover plate (205), vertical supports (206), lifting driving motor (207), control Case (208), transverse slider (210), horizontal support (211), lateral fixed link (214), laterally extending bar (215), driven in translation Motor (212), infrared range-measurement system (213) and position switch (216);The side along its length at the top of the bar shaped support baseboard (201) Edge is equipped with supporting track (202), and track groove (203) is equipped on supporting track (202);It is set in the bottom of slippery cover plate (205) There is bar-shaped trough, and top rollers (217) are equipped in the trench bottom of bar-shaped trough, pass through support side plate on the both sides trough rim of bar-shaped trough Side roller (219) is installed;Side sliding slot (218) is equipped in the lateral edge of bar shaped support baseboard (201);Slippery cover plate (205) it is buckled on bar shaped support baseboard (201), top rollers (217) are on track groove (203) and can be along track groove (203) it slidably reciprocates, side roller (219) is on side sliding slot (218) and can slidably reciprocate along side sliding slot (218);It is perpendicular The top of slippery cover plate (205) is mounted vertically in stent (206), and rotary type is vertically equipped with one in vertical supports (206) A drive lead screw (222);Driving motor (207) is lifted mounted on the top of vertical supports (206), and drives drive lead screw (222) it rotates;Drive lead screw (222) is screwed on the stent convex block at horizontal support (211) back side;Control cabinet (208) is mounted on The front side of horizontal support (211), and controller, horizontal drive motor and motor-drive circuit are equipped in control cabinet (208); Cross lead screw (209), horizontal drive motor driving cross lead screw (209) are equipped in the leading flank rotary type of horizontal support (211) Rotation;Cross lead screw (209) is screwed on the centre bore of transverse slider (210), drives transverse slider (210) transversely screw (209) transverse shifting;Inserted block (221) is equipped on transverse slider (210);One end of lateral fixed link (214) is inserted into inserted block (221) on, the other end is connected by connector (224) with laterally extending bar (215);Infrared range-measurement system (213) is mounted on horizontal stroke To the end of extension rod (215);Position switch (216) is at the top edge of slippery cover plate (205);Pan drive motor (212) mounted on the top of slippery cover plate (205), and the output shaft of pan drive motor (212) is through slippery cover plate (205), and Output shaft is equipped with drive gear (220);Rack (204) is equipped in the side of supporting track (202);Drive gear (220) and Rack (204) is meshed;Controller controls lifting driving motor (207), pan drive motor by motor-drive circuit respectively (212) and horizontal drive motor;Infrared range-measurement system (213) and position switch (216) with the signal input part phase of controller Even;Bar shaped support baseboard (201) is horizontally arranged on the length edge of rectangular apparatus pedestal (101).
3. the one piece drilling equipment according to claim 1 for solar energy mirror holder, it is characterised in that:Further include one A clamping positioning mechainsm (6) for limited support solar energy mirror holder;Clamping positioning mechainsm (6) includes two end localization machines Structure, at least one side surface positioning device, at least one axial positioning mechanism and Liang Ge support limits mechanism;
Two end detent mechanisms are separately mounted on the left and right ends of rectangular apparatus pedestal (101);End detent mechanism includes Two vertical radial positioning bars (601) being fixed on rectangular apparatus pedestal (101), and under two radial positioning bars (601) Hold line parallel with the end edge of rectangular apparatus pedestal (101);Extend on the top of two radial positioning bars (601) and set Put the boot segment (603) there are one outward bending;
Side surface positioning device is mounted on rectangular apparatus pedestal (101), and between two end detent mechanisms;Side positions Mechanism includes two and is mounted laterally seat (608) on rectangular apparatus pedestal (101);Seat (608) is mounted laterally at two On vertically set there are one bolt installing plate (609);Equal level is combined with one and radially limits on two bolt installing plates (609) Position bolt (610), and the screw rod end of two radial direction caging bolts (610) is opposite;
Axial positioning mechanism is mounted on rectangular apparatus pedestal (101), and between two end detent mechanisms;Axially position Mechanism includes two pneumatic clamps holders being mounted on rectangular apparatus pedestal (101);Pneumatic clamps holder includes axial I-shaped saddle (615) cylinder (616) and on axial I-shaped saddle (615);In cylinder (616) piston rod of two pneumatic clamps holders End is all provided with there are one axial grip block (617), and the plate face of two axial grip blocks (617) is opposite;In axial grip block (617) top edge extension is equipped with the inclined plate (618) that retreats, and on two axial grip blocks (617) being oppositely arranged backward Hang plate (618) forms a V-slot;The cylinder (616) of two pneumatic clamps holders is connected to same air source by three-way pipe;
Liang Ge support limits mechanism is symmetricly set on the left and right sides at rectangular apparatus pedestal (101) center;Support limit mechanism The support base (605) being mounted on rectangular apparatus pedestal (101) including two;It is vertical on two support bases (605) If there are one support plates (606);It sets in the support plate (606) of side and is protruded there are two drill bit by hole (611) and one Supporting block (607), supporting block (607) is symmetrically disposed on positioned at the middle part of support plate (606), two drill bits by hole (611) The both sides up and down of supporting block (607);It is set in the support plate (606) of opposite side and passes through hole (611) and one there are one drill bit The supporting block (607) of protrusion, drill bit by hole (611) positioned at the middle part of support plate (606), positioned at drill bit lead to by supporting block (607) The lower section of via (611);The supporting block (607) of Liang Ge support limits mechanism may be contained within the phase of left and right sides support plate (606) To on side.
4. the one piece drilling equipment according to claim 3 for solar energy mirror holder, it is characterised in that:It is fixed in radial direction Axial limiting plate (602) is equipped on position bar (601) and close to the side of rectangular apparatus pedestal (101) end edge;In axial limit The upper side edge of position plate (602) is equipped with to the inclined slope of rectangular apparatus pedestal (101) end edge (604);It is limited in radial direction The screw rod end of bolt (610) is equipped with lip block (614);Radial positioning nut is combined on radial direction caging bolt (610) (613)。
5. the one piece drilling equipment according to claim 1 for solar energy mirror holder, it is characterised in that:Gear frame (506) including T shapes stent, fixed block (516), hold-down bolt (518), fishbolt (522) and rubber sleeve (521);In T shapes Installation threaded hole (515) and groove (520) are respectively equipped in the transverse ends of stent;It is equipped on the vertical end of T shape stents Holding tank, and the V-arrangement clamping face (523) being clamped on hollow piston rod (504) is equipped on the both sides trough rim of holding tank;In T The lateral midpoint of shape stent is equipped with center hole (517);Gag lever post (507) is mounted on installation threaded hole by external screw thread (515) on;Slide bar (513) is through center hole (517);Fixed block (516) is by hold-down bolt (518) mounted on groove (520) on, and it is all provided on the opposite face of fixed block (516) and groove (520) that there are one semi-circular clamp slots (519);Damping Device (505) is clamped on the clamping circular hole that two semi-circular clamp slots (519) are formed;Fishbolt (522) is through holding tank Both sides trough rim installation, rubber sleeve (521) is set on fishbolt (522), and rubber sleeve (521) is positioned at two side channels of holding tank Between side.
6. the one piece drilling equipment according to claim 1 for solar energy mirror holder, it is characterised in that:At window Equipped with the slide bar (513) parallel with the axial direction of hollow piston rod (504);Gear frame (506) is slidably mounted at slide bar (513) On;Anti- sliding rib (514) is equipped on the outer wall of drill bit telescopic sleeve (503);It is equipped at the notch of holding tank and is rolled to slot two Oblique slope (524).
7. the one piece drilling equipment according to claim 1 for solar energy mirror holder, it is characterised in that:In gag lever post (507) clamp nut (510) is combined on intermediate external screw thread, adjusting is combined on the both ends external screw thread of gag lever post (507) Nut (509).
8. the one piece drilling equipment according to claim 1 for solar energy mirror holder, it is characterised in that:Singly boring peace Dress side plate (303) and double bore are equipped with triangle gusset (312) in the opposite lateral plates of installation side plate (305).
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