CN106622689B - A kind of iron filings deoil the control method of collection system - Google Patents
A kind of iron filings deoil the control method of collection system Download PDFInfo
- Publication number
- CN106622689B CN106622689B CN201611012228.8A CN201611012228A CN106622689B CN 106622689 B CN106622689 B CN 106622689B CN 201611012228 A CN201611012228 A CN 201611012228A CN 106622689 B CN106622689 B CN 106622689B
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- Prior art keywords
- drying tube
- module
- sliding rail
- control
- electromagnet
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B5/00—Other centrifuges
- B04B5/10—Centrifuges combined with other apparatus, e.g. electrostatic separators; Sets or systems of several centrifuges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/04—Periodical feeding or discharging; Control arrangements therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B13/00—Control arrangements specially designed for centrifuges; Programme control of centrifuges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
Abstract
A kind of control method for collection system of deoiling the invention discloses iron filings, collection system include collection module, delivery module, power module, module of deoiling and sludge barrel；Delivery module includes conveyer belt, and the waste iron filing for collecting each collector unit is transported to module of deoiling；Module of deoiling includes control unit, weight sensor, electric gate valve, drying tube, waste oil collecting cylinder, electric rotating machine, rotary shaft.When work, the weight for the waste iron filing not dried in weight sensor induction drying tube, when the weight is more than or equal to preset weight threshold, control unit controls electric rotating machine rotation, is dried to the waste iron filing in drying tube first；Then control electric gate valve is opened, and the waste iron filing after being dried in spin dryer tube is put into sludge barrel；Finally control electric gate valve is closed.Present invention design is simple, and easy to use, can quickly collect scrap iron bits, and can deoil to waste iron filing after collection.
Description
Technical field
A kind of control method for collection system of deoiling the present invention relates to iron filings recycling field more particularly to iron filings.
Background technology
Electromagnet is switched on a kind of device for generating electromagnetism.Iron core be externally wrapped with its power match it is conductive around
Group, this coil to alive have magnetism as magnet, it is also referred to as electromagnet（electromagnet）.We are logical
Bar shaped or ungulate shape often is made in it, so that iron core is more prone to magnetize.In addition, in order to make electromagnet power off demagnetization immediately, I
Often manufactured using the faster soft iron of demagnetization or silicon steel material.Such electromagnet is magnetic when being powered, after power-off
Magnetic just disappears therewith.Electromagnet has in our daily life to be extremely widely applied, since its utility model also makes
The power of generator is greatly improved.
After being inserted into iron core inside energization solenoid, iron core is energized solenoidal magnetic field magnetization.Iron core after magnetization
Also become a magnet, in this way since two magnetic fields are mutually superimposed, to make solenoidal magnetism greatly enhance.In order to make electricity
The magnetism of magnet is stronger, usually iron core is made ungulate.But it is noted that ungulate iron core coil around on the contrary, one side up time
Needle, another side must be counterclockwise.If around to identical, two coils will cancel out each other to the magnetization of iron core, and iron core is made not show
It is magnetic.In addition, the iron core of electromagnet is manufactured with soft iron, and cannot be made of steel.Otherwise steel will be kept for a long time once be magnetized
Magnetic and cannot demagnetize, then its magnetic power cannot be controlled with the size of electric current, and lose the advantages of electromagnet should have.
Electromagnet is the device that magnetic force can be generated with galvanization, belongs to impermanent magnet, can be easily by its magnetism
Start or eliminates.Such as：Goliath is lifted unwanted vehicle using electromagnet.
When electric current passes through conducting wire, magnetic field can be generated around conducting wire.Using this property, electric current is passed through into solenoid
When, then uniform magnetic field can be made within solenoid.Assuming that being placed in ferromagnetic material, then this ferromagnetism object at solenoidal center
Matter can be magnetized, and can greatly enhance magnetic field.
In general, magnetic field caused by electromagnet is related with size of current, wire circle and the ferromagnet at center.It is setting
When counting electromagnet, the distribution of coil and ferromagnetic selection can be focused on, and magnetic field is controlled using size of current.Due to coil
Material has resistance, and which has limited the magnetic field sizes that electromagnet can be generated, but with the discovery and application of superconductor, will be organic
Existing limitation can be surmounted.
In processing workshop, a large amount of iron filings are often will produce along with processing, these iron filings spread all over the workbench of processing workshop
On, small to be difficult to sweep, after processing operation, if manually sweeping, efficiency is very low, and is not easy to clean up.
In addition, often containing waste oil used when processing in iron filings, general is difficult to drain waste oil by hand.
Invention content
The technical problem to be solved by the present invention is to for defect involved in background technology, provide a kind of iron filings
Oily collection system.
The present invention uses following technical scheme to solve above-mentioned technical problem：
A kind of iron filings deoil the control method of collection system, and iron filings collection system of deoiling includes collection module, transmission
Module, power module, module of deoiling and sludge barrel；
The collection module includes several and the one-to-one collector unit of workbench for needing waste iron filing recycling；
The collector unit includes to include electromagnet, sliding rail, sliding block, leading screw, motor, switch, relay and microcontroller；
The sliding rail is arranged on the corresponding workbench of collector unit, and one end of the sliding rail is vacantly outside workbench；
The sliding block matches with the sliding rail, can be free to slide in the sliding rail；
The sliding block upper edge slide direction is equipped with through-hole, is equipped in the through-hole and to match with the leading screw thread surface
Screw thread, the leading screw are threadedly coupled across the through-hole with the sliding block；
The other end in the sliding rail is arranged in the motor, and output end is connected with the leading screw, for control leading screw into
And control slide block is slided on the sliding rail；
The electromagnet is in a strip shape, one end and the sliding block are fixedly linked, and the electromagnet and the sliding rail are vertical, and and
The desktop of workbench is parallel；
The input terminal and power module of the relay are electrically connected, output end and magnet spool are electrically connected；
Control terminal of the microcontroller respectively with power module, switch, motor, relay is electrically connected, for connecing
Control motor, relay work, waste iron filing collection is carried out to the corresponding workbench of collector unit when receiving the signal of switch；
The delivery module includes conveyer belt, the conveyer belt from each collector unit sliding rail vacantly outside workbench
Pass through under one end, the waste iron filing for collecting each collector unit is transported to module of deoiling；
The module of deoiling includes control unit, weight sensor, electric gate valve, drying tube, waste oil collecting cylinder, rotation
Motor, rotary shaft；
The drying tube is the cylinder of upper and lower opening, and lower end is equipped with diminishing round table-like discharge port；
The lower end discharge outlet in drying tube is arranged in the electric gate valve；
The weight sensor is arranged on the upper surface of the electric gate valve, is not dried in drying tube for incuding
The weight of waste iron filing, and pass it to described control unit；
Several oil-control holes are uniformly provided on the outer surface of the drying tube；
Described rotary shaft one end, the other end mutually fixed with the inner wall of the drying tube and electric rotating by several spokes
The output shaft of machine is fixedly linked, and rotary shaft and the drying tube are coaxial；
The waste oil collecting cylinder includes two coaxial, upper and lower opening hollow cylinders, wherein boring cylindrical base and
The bottom of outer hollow cylinder is sealed by annulus to be connected, and the height of inner wall hollow cylinder is less than outer hollow cylinder, and inner wall
The diameter of hollow cylinder is more than the diameter of the lower end discharge outlet of drying tube；
The drying tube, the coaxial arrangement of waste oil collecting cylinder, and drying tube is arranged under the terminal of the conveyer belt；
The sludge barrel is arranged under the lower end discharge port of the drying tube；
Described control unit is electrically connected with weight sensor, electric rotating machine, electric gate valve respectively；
The control method is as follows：
Step 1）, the switch of collection module is pressed, and collection module carries out waste iron filing collection to its corresponding workbench：
Step 1.1）, switch to microcontroller and send recovery command；
Step 1.2）, microcontroller control relay connection so that magnet spool is powered, so that electromagnet produces
Magnetisation；
Step 1.3）, microcontroller controls motor work, passes through leading screw band movable slider and slide so that electromagnet is outstanding from sliding rail
The one end of sky outside workbench slides into the other end of sliding rail；
Step 1.4）, microcontroller controls motor work, passes through leading screw band movable slider and slide so that electromagnet is from sliding rail
The other end slides into the one end of sliding rail vacantly outside workbench；
Step 1.5）, microcontroller control relay disconnection so that electromagnet loses magnetism, so that on electromagnet
Waste iron filing is fallen in the conveyer belt；
Step 2）, the waste iron filing that each collection module is collected is sent in drying tube by conveyer belt；
Step 3）, weight sensor incudes the weight for the waste iron filing not dried in drying tube, and passes it to the control
Unit processed；
Step 4）, the weight received is compared by control unit with preset weight threshold；
Step 4.1）If the weight received is more than or equal to preset weight threshold；
Step 4.1.1）, control unit control electric rotating machine rotation, the waste iron filing in drying tube is dried；
Step 4.1.2）, control module control electric gate valve open, by spin dryer tube dry after waste iron filing be put into iron
It considers to be worth doing in surge drum；
Step 4.1.3）, control module control electric gate valve closing.
The further prioritization scheme of control method for collection system of deoiling as a kind of iron filings of the present invention, described control unit
Processor use 51 series monolithics.
The further prioritization scheme of control method for collection system of deoiling as a kind of iron filings of the present invention, described control unit
Processor use AT89S52 microcontrollers.
The further prioritization scheme of control method for collection system of deoiling as a kind of iron filings of the present invention, the switch use
Key switch.
The further prioritization scheme of control method for collection system of deoiling as a kind of iron filings of the present invention, the switch use
Slide switch.
The present invention has the following technical effects using above technical scheme is compared with the prior art：
1. it is simple in structure, it is easy to use；
2. can quickly collect scrap iron bits, and can deoil to waste iron filing after collection.
Description of the drawings
Fig. 1 is the structural schematic diagram of collector unit in the present invention；
Fig. 2 is the structural schematic diagram of module of deoiling in the present invention.
In figure, 1- motors, 2- leading screws, 3- sliding blocks, 4- electromagnet, 5- workbench, 6- conveyer belts, 7- drying tubes, 8- is electronic
Gate valve, 9- electric rotating machines, 10- rotary shafts, 11- waste oil collecting cylinders, 12- sludge barrels.
Specific implementation mode
Technical scheme of the present invention is described in further detail below in conjunction with the accompanying drawings：
As shown in Figure 1, a kind of control method for collection system of deoiling the invention discloses iron filings, the iron filings deoil collection
System includes collection module, delivery module, power module, module of deoiling and sludge barrel；
The collection module includes several and the one-to-one collector unit of workbench for needing waste iron filing recycling；
The collector unit includes to include electromagnet, sliding rail, sliding block, leading screw, motor, switch, relay and microcontroller；
The sliding rail is arranged on the corresponding workbench of collector unit, and one end of the sliding rail is vacantly outside workbench；
The sliding block matches with the sliding rail, can be free to slide in the sliding rail；
The sliding block upper edge slide direction is equipped with through-hole, is equipped in the through-hole and to match with the leading screw thread surface
Screw thread, the leading screw are threadedly coupled across the through-hole with the sliding block；
The other end in the sliding rail is arranged in the motor, and output end is connected with the leading screw, for control leading screw into
And control slide block is slided on the sliding rail；
The electromagnet is in a strip shape, one end and the sliding block are fixedly linked, and the electromagnet and the sliding rail are vertical, and and
The desktop of workbench is parallel；
The input terminal and power module of the relay are electrically connected, output end and magnet spool are electrically connected；
Control terminal of the microcontroller respectively with power module, switch, motor, relay is electrically connected, for connecing
Control motor, relay work, waste iron filing collection is carried out to the corresponding workbench of collector unit when receiving the signal of switch；
The delivery module includes conveyer belt, the conveyer belt from each collector unit sliding rail vacantly outside workbench
Pass through under one end, the waste iron filing for collecting each collector unit is transported to module of deoiling；
As shown in Fig. 2, the module of deoiling includes control unit, weight sensor, electric gate valve, drying tube, waste oil
Surge drum, electric rotating machine, rotary shaft；
The drying tube is the cylinder of upper and lower opening, and lower end is equipped with diminishing round table-like discharge port；
The lower end discharge outlet in drying tube is arranged in the electric gate valve；
The weight sensor is arranged on the upper surface of the electric gate valve, is not dried in drying tube for incuding
The weight of waste iron filing, and pass it to described control unit；
Several oil-control holes are uniformly provided on the outer surface of the drying tube；
Described rotary shaft one end, the other end mutually fixed with the inner wall of the drying tube and electric rotating by several spokes
The output shaft of machine is fixedly linked, and rotary shaft and the drying tube are coaxial；
The waste oil collecting cylinder includes two coaxial, upper and lower opening hollow cylinders, wherein boring cylindrical base and
The bottom of outer hollow cylinder is sealed by annulus to be connected, and the height of inner wall hollow cylinder is less than outer hollow cylinder, and inner wall
The diameter of hollow cylinder is more than the diameter of the lower end discharge outlet of drying tube；
The drying tube, the coaxial arrangement of waste oil collecting cylinder, and drying tube is arranged under the terminal of the conveyer belt；
The sludge barrel is arranged under the lower end discharge port of the drying tube；
Described control unit is electrically connected with weight sensor, electric rotating machine, electric gate valve respectively；
The control method is as follows：
Step 1）, the switch of collection module is pressed, and collection module carries out waste iron filing collection to its corresponding workbench：
Step 1.1）, switch to microcontroller and send recovery command；
Step 1.2）, microcontroller control relay connection so that magnet spool is powered, so that electromagnet produces
Magnetisation；
Step 1.3）, microcontroller controls motor work, passes through leading screw band movable slider and slide so that electromagnet is outstanding from sliding rail
The one end of sky outside workbench slides into the other end of sliding rail；
Step 1.4）, microcontroller controls motor work, passes through leading screw band movable slider and slide so that electromagnet is from sliding rail
The other end slides into the one end of sliding rail vacantly outside workbench；
Step 1.5）, microcontroller control relay disconnection so that electromagnet loses magnetism, so that on electromagnet
Waste iron filing is fallen in the conveyer belt；
Step 2）, the waste iron filing that each collection module is collected is sent in drying tube by conveyer belt；
Step 3）, weight sensor incudes the weight for the waste iron filing not dried in drying tube, and passes it to the control
Unit processed；
Step 4）, the weight received is compared by control unit with preset weight threshold；
Step 4.1）If the weight received is more than or equal to preset weight threshold；
Step 4.1.1）, control unit control electric rotating machine rotation, the waste iron filing in drying tube is dried；
Step 4.1.2）, control module control electric gate valve open, by spin dryer tube dry after waste iron filing be put into iron
It considers to be worth doing in surge drum；
Step 4.1.3）, control module control electric gate valve closing.
The processor of described control unit uses 51 series monolithics, preferentially uses AT89S52 microcontrollers.
Key switch may be used in the switch, can also use slide switch.
Those skilled in the art of the present technique are it is understood that unless otherwise defined, all terms used herein（Including skill
Art term and scientific terminology）With meaning identical with the general understanding of the those of ordinary skill in fields of the present invention.Also
It should be understood that those terms such as defined in the general dictionary should be understood that with in the context of the prior art
The consistent meaning of meaning, and unless defined as here, will not be explained with the meaning of idealization or too formal.
Above-described specific implementation mode has carried out further the purpose of the present invention, technical solution and advantageous effect
It is described in detail, it should be understood that the foregoing is merely the specific implementation mode of the present invention, is not limited to this hair
Bright, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in the present invention
Protection domain within.
Claims (5)
- The control method of collection system 1. a kind of iron filings deoil, the iron filings deoil collection system include collection module, transmission mould Block, power module, module of deoiling and sludge barrel；The collection module includes several and the one-to-one collector unit of workbench for needing waste iron filing recycling；The collector unit includes electromagnet, sliding rail, sliding block, leading screw, motor, switch, relay and microcontroller；The sliding rail is arranged on the corresponding workbench of collector unit, and one end of the sliding rail is vacantly outside workbench；The sliding block matches with the sliding rail, can be free to slide in the sliding rail；The sliding block upper edge slide direction is equipped with through-hole, and the spiral shell to match with the leading screw thread surface is equipped in the through-hole Line, the leading screw are threadedly coupled across the through-hole with the sliding block；The other end in the sliding rail is arranged in the motor, and output end is connected with the leading screw, for controlling leading screw and then controlling Sliding block processed slides on the sliding rail；The electromagnet is in a strip shape, one end and the sliding block are fixedly linked, and the electromagnet and the sliding rail are vertical, and and work The desktop of platform is parallel；The input terminal and power module of the relay are electrically connected, output end and magnet spool are electrically connected；Control terminal of the microcontroller respectively with power module, switch, motor, relay is electrically connected, for receiving Motor, relay work are controlled when the signal of switch, and waste iron filing collection is carried out to the corresponding workbench of collector unit；The delivery module includes conveyer belt, the conveyer belt hanging one end outside workbench of sliding rail from each collector unit Lower process, the waste iron filing for collecting each collector unit are transported to module of deoiling；The module of deoiling includes control unit, weight sensor, electric gate valve, drying tube, waste oil collecting cylinder, electric rotating Machine, rotary shaft；The drying tube is the cylinder of upper and lower opening, and lower end is equipped with diminishing round table-like discharge port；The lower end discharge outlet in drying tube is arranged in the electric gate valve；The weight sensor is arranged on the upper surface of the electric gate valve, for incuding the scrap iron not dried in drying tube The weight of bits, and pass it to described control unit；Several oil-control holes are uniformly provided on the outer surface of the drying tube；Described rotary shaft one end mutually fixed, other end and electric rotating machine by several spokes and the inner wall of the drying tube Output shaft is fixedly linked, and rotary shaft and the drying tube are coaxial；The waste oil collecting cylinder includes two coaxial, upper and lower opening hollow cylinders, wherein boring cylindrical base and outside The bottom of hollow cylinder is sealed by annulus to be connected, and the height of boring cylinder is less than outer hollow cylinder, and boring The diameter of cylinder is more than the diameter of the lower end discharge outlet of drying tube；The drying tube, the coaxial arrangement of waste oil collecting cylinder, and drying tube is arranged under the terminal of the conveyer belt；The sludge barrel is arranged under the lower end discharge port of the drying tube；Described control unit is electrically connected with weight sensor, electric rotating machine, electric gate valve respectively；It is characterized in that, the control method is as follows：Step 1）, the switch of collection module is pressed, and collection module carries out waste iron filing collection to its corresponding workbench：Step 1.1）, switch to microcontroller and send recovery command；Step 1.2）, microcontroller control relay connection so that magnet spool is powered, so that electromagnet generates magnetic Property；Step 1.3）, microcontroller control motor work, pass through leading screw band movable slider slide so that electromagnet vacantly exists from sliding rail One end outside workbench slides into the other end of sliding rail；Step 1.4）, microcontroller controls motor work, passes through leading screw band movable slider and slide so that electromagnet is from the another of sliding rail End slides into the one end of sliding rail vacantly outside workbench；Step 1.5）, microcontroller control relay disconnection so that electromagnet loses magnetism, so that the scrap iron on electromagnet Bits are fallen in the conveyer belt；Step 2）, the waste iron filing that each collector unit is collected is sent in drying tube by conveyer belt；Step 3）, weight sensor incudes the weight for the waste iron filing not dried in drying tube, and it is single to pass it to the control Member；Step 4）, the weight received is compared by control unit with preset weight threshold；Step 4.1）If the weight received is more than or equal to preset weight threshold；Step 4.1.1）, control unit control electric rotating machine rotation, the waste iron filing in drying tube is dried；Step 4.1.2）, control unit control electric gate valve open, by spin dryer tube dry after waste iron filing be put into iron filings receive Collect in cylinder；Step 4.1.3）, control unit control electric gate valve closing.
- The control method of collection system 2. iron filings according to claim 1 deoil, which is characterized in that described control unit Processor uses 51 series monolithics.
- The control method of collection system 3. iron filings according to claim 2 deoil, which is characterized in that described control unit Processor uses AT89S52 microcontrollers.
- The control method of collection system 4. iron filings according to claim 1 deoil, which is characterized in that the switch is used and pressed Key switch.
- The control method of collection system 5. iron filings according to claim 1 deoil, which is characterized in that the switch is using cunning Dynamic switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611012228.8A CN106622689B (en) | 2016-11-17 | 2016-11-17 | A kind of iron filings deoil the control method of collection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611012228.8A CN106622689B (en) | 2016-11-17 | 2016-11-17 | A kind of iron filings deoil the control method of collection system |
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| CN106622689A CN106622689A (en) | 2017-05-10 |
| CN106622689B true CN106622689B (en) | 2018-11-09 |
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| JPS62148134A (en) * | 1985-12-16 | 1987-07-02 | Kitamura Kikai Kk | Machining oil sorting device for machine tool |
| US7681418B2 (en) * | 2006-08-15 | 2010-03-23 | Whirlpool Corporation | Water supply control for a steam generator of a fabric treatment appliance using a temperature sensor |
| CN201124123Y (en) * | 2007-11-28 | 2008-10-01 | 贵州西南工具(集团)有限公司 | Device for recovering cutting oils |
| CN203830338U (en) * | 2014-05-13 | 2014-09-17 | 浙江东盛精密机械有限公司 | Scrap iron removing and recovering device |
| CN204365629U (en) * | 2014-10-29 | 2015-06-03 | 布格提尔（天津）科技发展有限公司 | For the iron filings cleaning equipment of reamer |
| CN105773286A (en) * | 2014-12-22 | 2016-07-20 | 天津迈克科技发展有限公司 | Novel chip removing device for machine tool |
| CN105032624B (en) * | 2015-05-29 | 2018-02-16 | 蚌埠市兴利离心机制造有限公司 | A kind of uniform vertical centrifugal machine of cloth |
| CN204953140U (en) * | 2015-08-29 | 2016-01-13 | 河南省东风起重机械有限公司 | Iron fillings edible vegetable oil machine |
| CN105289855A (en) * | 2015-12-05 | 2016-02-03 | 河南省瑞歌传动机械有限公司 | Scrap iron separating device |
| CN205440898U (en) * | 2015-12-30 | 2016-08-10 | 湖南鑫光铸造有限公司 | A unordered ferrous waste partial shipment device for section bar production |
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