CN106591762A - Simulation equipment of aluminum flat tube production line - Google Patents
Simulation equipment of aluminum flat tube production line Download PDFInfo
- Publication number
- CN106591762A CN106591762A CN201611181061.8A CN201611181061A CN106591762A CN 106591762 A CN106591762 A CN 106591762A CN 201611181061 A CN201611181061 A CN 201611181061A CN 106591762 A CN106591762 A CN 106591762A
- Authority
- CN
- China
- Prior art keywords
- aluminium flat
- flat conduit
- directive wheel
- production line
- spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 106
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 106
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000004088 simulation Methods 0.000 title abstract description 6
- 238000005507 spraying Methods 0.000 claims abstract description 42
- 238000001816 cooling Methods 0.000 claims abstract description 30
- 238000000576 coating method Methods 0.000 claims abstract description 27
- 239000011248 coating agent Substances 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 24
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 238000012546 transfer Methods 0.000 claims abstract description 15
- 239000004411 aluminium Substances 0.000 claims description 102
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 46
- 239000007921 spray Substances 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000004804 winding Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 230000001105 regulatory effect Effects 0.000 abstract 3
- 239000000428 dust Substances 0.000 description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 239000000843 powder Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000011247 coating layer Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 229910000635 Spelter Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/08—Metallic material containing only metal elements
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/14—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
- C23C4/16—Wires; Tubes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses simulation equipment of an aluminum flat tube production line. The simulation equipment comprises a roll feeding device, a regulating deice, a heating device, a spraying room, a cooling device, a speed measuring device, a rolling device and a control device, wherein the roll feeding device is mounted at a starting end of the aluminum flat tube production line; the rolling device s mounted at a tail end of the aluminum flat tube production line; the spraying room is arranged between the roll feeding device and the rolling device; the regulating device is arranged between the roll feeding device and the spraying room; the heating device is arranged between the regulating device and the spraying room; the cooling device is arranged between the spraying room and the rolling device; the speed measuring device is arranged between the cooling device and the rolling device; and the control device is separately connected with the roll feeding device, the speed measuring device and the rolling device. The simulation equipment disclosed by the invention can be used for simulating a relationship between different transfer speeds and heating temperatures as well as influences on a thickness of a coating, is very convenient in an experimental process, improves experimental efficiency, reduces experimental cost, is energy-saving and environmentally friendly, and is small in environmental pollution.
Description
Technical field
The present invention relates to a kind of aluminium flat conduit manufacturing machine technical field, and in particular to a kind of aluminium flat conduit production line simulation sets
It is standby.
Background technology
Hot spray painted zinc technology is, as thermal source, spray metallic zinc to be heated to into plastic state using combustion flame, arc plasma arc etc.
And molten condition, while again under high velocity air acceleration, making metallic zinc impact through pre-processing collective in atomizing particle beam
On surface, therewith Quench, simultaneously not discontinue is accumulated and formation coating process method.The technique is generally used for aluminium flat conduit process for treating surface,
The main electric arc spraying in thermal spraying will blow to aluminium flat conduit surface after the fusing of zinc silk by compressed air, and temperature is by 4000 DEG C
Dramatic decrease is cooled into fine and close spelter coating, is covered in aluminium flat conduit surface, and the coating can effectively by aluminium and external environment, it is ensured that
Its is without damage, because metallic zinc and aluminium are respectively provided with fine atmospheric corrosion resistance characteristic.Coating is firm with matrix set, coating life
Long, long-term economic is profitable.
Current aluminium flat conduit coating layer thickness method of testing needs to be measured after aluminium bar is sprayed in extruder after extrusion molding,
If desired correspondence coating layer thickness is obtained by adjusting different parameters such as temperature, required coating layer thickness parameter is found, needs to increase
Air cooling mechanism, by changing wind-force size adjustment temperature, while repetition test will consume plenty of time, energy and money, because
This, inventor concentrates on studies, and invents a kind of aluminium flat conduit production line analog machine, improves conventional efficient, effectively saves fund
Waste.
The content of the invention
In order to solve above-mentioned technical problem, the invention discloses a kind of aluminium flat conduit production line analog machine, it includes sending volume
Between device, adjusting means, heater, spraying, cooling device, speed measuring device, wrap-up and control device, it is described to send package
Put, between adjusting means, heater, spraying, cooling device, speed measuring device and wrap-up be sequentially arranged on same axis,
The coil handling apparatus includes the first motor, and first motor drives the first decelerator to drive and send rolling wheel to rotate, use
In aluminium flat conduit to be sprayed is conveyed to adjusting means, the adjusting means is used to adjust the height of aluminium flat conduit to be sprayed, described to add
Thermal is used for uniform heating aluminium flat conduit, and the side between the spraying near heater is provided with aluminium flat conduit entrance, and opposite side sets
There is aluminium flat conduit to export, the aluminium flat conduit after heating is sprayed by aluminium flat conduit entrance into spraying is interior, and from aluminium flat conduit outlet
Pass, the aluminium flat conduit that the cooling device is used for after spraying cools, the speed measuring device includes the 3rd directive wheel and coding
Device, aluminium flat conduit of the 3rd directive wheel after spraying is rotated, and the encoder is oriented to wheel drive rotation by the 3rd,
For the transmission speed of measurement aluminium flat conduit in real time, the second motor is installed on the wrap-up, described second drives electricity
Machine drives the second decelerator to drive winding wheel to pack up the aluminium flat conduit after spraying, and the control device connects respectively coil handling apparatus
Second motor of the first motor, speed measuring device and wrap-up, control device is flat according to the aluminium that speed measuring device is measured
Pipe transmission speed, adjusts respectively the rotating speed of the first motor and the second motor, forms closed-loop control.
Further, the coil handling apparatus also includes：Slide rail, base and erecting bed, the slide rail is installed on the ground, and
Slide rail setting direction is vertical with aluminium flat conduit direction of transfer, and the floor installation is fixed by positioning device on slide rail, described
Erecting bed is packed on base, and first motor and the first decelerator are packed in respectively on erecting bed, described to send rolling wheel
One end of power transmission shaft is packed in by fixed disk, the power transmission shaft other end is connected with the first decelerator.
Further, the heater includes：Warm table, heating tube and thermal source, the heating table apparatus on the ground,
The heating tube is horizontally arranged on warm table along aluminium flat conduit direction of transfer, and the thermal source is by holder device the one of warm table
Side.
Further, include between the spraying：Warehouse, coating hood and fixed support for spray gun, the warehouse top offers suction
Dirt mouth, warehouse offers aluminium flat conduit entrance near the side plate middle part of heater side, in the side plate of cooling device side
Portion offers opening, and the coating hood is halfpace shape structure, and its spiral-lock offers aluminium flat conduit and go out on opening on coating hood top surface
Mouthful, gun inlets are offered on the inclined-plane of coating hood both sides, the fixed support for spray gun is separately mounted to coating hood top and spraying
On warehouse side plate below cover.
Further, door is also included between the spraying, the door hinge is mounted on warehouse, and sight is additionally provided with door
Examine window.
Further, the cooling device includes：External flume, interior tank, guide, guide support and interior tank
Support, the middle and upper part of the external flume is provided with circulation water inlet, and external flume bottom is provided with circulating water outlet, the interior tank
It is arranged in external flume by interior tank support, the guide is separately mounted to interior tank two by guide support
End.
Further, the cooling device also includes：Water circulating pump and filter, the water inlet of the water circulating pump passes through
Water pipe is connected with circulating water outlet, and the water side of circulating pump is connected by water pipe with circulation water inlet, and the filter is arranged on
On water pipe between circulating water outlet and water circulating pump.
Further, the speed measuring device also includes：Erecting bed, guide wheel bracket, the first directive wheel and the second directive wheel,
First directive wheel is arranged on erecting bed top near one end of cooling device, and the 3rd directive wheel is arranged on erecting bed top and leans on
One end of nearly wrap-up, second directive wheel is installed between the first directive wheel and the 3rd directive wheel by guide wheel bracket
On operating desk, and the and the height of directive wheel higher than the first directive wheel and the 3rd directive wheel, the encoder is led installed in the 3rd
To rotating shaft one end of wheel, and it is connected with control device.
Further, the guide wheel bracket includes support column and leading screw, and the support column is separately mounted to erecting bed top
The both sides in portion, offer along its length sliding groove on support column, the leading screw is installed in parallel in respectively the outside of support column, the
The rotating shaft two ends of two directive wheels are each passed through sliding groove spiral shell and are mounted on leading screw.
Further, the control device includes：PLC, the first frequency converter and the second frequency converter, the PLC controls
Device processed connects respectively the first frequency converter, the second frequency converter and speed measuring device, and first frequency converter is connected with coil handling apparatus, described
Second frequency converter is connected with wrap-up.
The present invention can pass through to adjust the transfer rate of aluminium flat conduit and the flame temperature of thermal source at any time, so as to simulate not simultaneous interpretation
The relation between speed and heating-up temperature is sent, the impact to the thickness of coating, so as to simulate the result of optimum, experimentation ten
Divide convenient, not only improve conventional efficient, reduce experimental cost, solve repetition test and consume plenty of time, energy and gold
The problem of money, and energy-conserving and environment-protective, environmental pollution is little.
Description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is coil handling apparatus structural representation of the present invention；
Fig. 3 is adjusting means structural representation of the present invention；
Fig. 4 is heater structural representation of the present invention；
Fig. 5 is structural representation between present invention spraying；
Fig. 6 is cooling device structural representation of the present invention；
Fig. 7 is speed measuring device structure schematic diagram of the present invention；
Fig. 8 is wrap-up structural representation of the present invention；
Fig. 9 is operation principle block diagram of the present invention；
Legend：1. coil handling apparatus；11. slide rails；12. bases；13. erecting beds；14. first motors；15. first decelerators；
16. send rolling wheel；2. adjusting means；21. operating desks；22. bases；23. lateral adjustments rollers；24. longitudinally adjust rollers；25. supports；3.
Heater；31. warm tables；32. heating tubes；33. thermals source；34. supports；35. supporting legs；4. between spraying；41. bodies；411. inhale
Dirt mouth；412. aluminium flat conduit entrances；42. door body；421. observation window；43. coating hoods；431. aluminium flat conduits are exported；432. gun inlets；
44. fixed support for spray gun；Fixed support for spray gun on 441.；442. times fixed support for spray gun；5. cooling device；51. external flumes；511. circulation
Water out；512. circulation water inlets；Tank in 52.；Guide before 53.；Guide after 54.；Tank support in 55.；56.
Water circulating pump；57. filters；6. speed measuring device；61. erecting beds；62. guide wheel brackets；621. support column；622. leading screw；63.
First directive wheel；64. second directive wheels；65. the 3rd directive wheels；66. encoders；7. wrap-up；71. second motors；
72. winding wheels；73. second decelerators；8. control device；81.PLC controllers；82. first frequency converters；83. second frequency converters.
Specific embodiment
With reference to embodiment, the present invention will be further described, but is not limited to the content on specification.
The invention discloses a kind of aluminium flat conduit production line analog machine, it includes coil handling apparatus 1, adjusting means 2, adds hot charging
Put 3,4, cooling device 5, speed measuring device 6, wrap-up 7 and control device 8 between spraying, the coil handling apparatus 1, adjusting means 2,
4, cooling device 5, speed measuring device 6 and wrap-up 7 are sequentially arranged on same axis between heater 3, spraying, described to send volume
Device 1 includes the first motor 14, and first motor 14 drives the first decelerator 15 to drive and send rolling wheel 16 to rotate, use
In aluminium flat conduit to be sprayed is conveyed to adjusting means 2, the adjusting means 2 is used to adjust the height of aluminium flat conduit to be sprayed, described
Heater 3 is used for uniform heating aluminium flat conduit, and 4 are provided with aluminium flat conduit entrance 412 near the side of heater 3 between the spraying,
Opposite side is provided with aluminium flat conduit outlet 431, and the aluminium flat conduit after heating is entered in 4 between spraying by aluminium flat conduit entrance 412 and sprayed,
And pass from aluminium flat conduit outlet 431, with the aluminium flat conduit after spraying is cooled, the speed measuring device 6 is wrapped the cooling device 5
The 3rd directive wheel 65 and encoder 66 are included, aluminium flat conduit of the 3rd directive wheel 65 after spraying is rotated, the coding
Device 66 drives rotation by the 3rd directive wheel 65, for the transmission speed of measurement aluminium flat conduit in real time, installs on the wrap-up 7
There is the second motor 71, second motor 71 drives the second decelerator 73 to drive winding wheel 72 that the aluminium after spraying is flat
Pipe is packed up, and the control device 8 connects respectively the first motor 14, speed measuring device 6 and the wrap-up 7 of coil handling apparatus 1
Second motor 71, the aluminium flat conduit transmission speed that control device 8 is measured according to speed measuring device 6 adjusts respectively first and drives electricity
The rotating speed of the motor 72 of machine 14 and second, forms closed-loop control.
The coil handling apparatus 1 includes：Slide rail 11, base 12, erecting bed 13, the first motor 14, the first decelerator 15
With send rolling wheel 16, the slide rail 11 to install on the ground, and the setting direction of slide rail 11 is vertical with aluminium flat conduit direction of transfer, the bottom
Seat 12 is arranged on slide rail 11, and can be moved back and forth along the setting direction of slide rail 12, and is fixed by positioning device, the positioning dress
Putting can be packed on base 12 using lock-screw, the erecting bed 13, and first motor 14 is asynchronous motor,
Itself and the first decelerator 15 are packed in respectively on erecting bed 13, and the first motor 14 is connected with the first decelerator 15, described
Rolling wheel 16 is sent to pass through one end that fixed disk 17 is packed in power transmission shaft 18, the other end of the power transmission shaft 18 connects with the first decelerator 15
Connect, the first motor 14 is driven by accelerator 15 and send rolling wheel 16 to rotate, and realizes the transmission of aluminium flat conduit.
The adjusting means 2 includes：Operating desk 21, base 22, lateral adjustments roller 23, longitudinally adjust roller 24 and support 25,
The base 22 is separately mounted to the two ends at the top of operating desk 21, offers that aluminium flat conduit direction of transfer is perpendicular to be opened on base 22
Mouth 221, the lateral adjustments roller 23 is 2, and is separately mounted on opening 221, and is fixed by nut, the longitudinally adjust
Roller 24 is 2, and is arranged on base 22 by support 25, and can be adjusted up and down by nut, so as to adjust aluminium flat conduit
Highly, cooperate with upstream device.
The heater 3 includes：Warm table 31, heating tube 32 and thermal source 33, the device of the warm table 31 on the ground,
The heating tube 32 is horizontally arranged on warm table 31 along aluminium flat conduit direction of transfer by supporting leg 35, and the thermal source 33 is remelting
Rifle, it is the specialist tools that flame remolten is carried out to self-melting alloy coating, is mainly used cooperatively with powder flame-thrower, to compared with
Large-scale workpiece carries out two step method spray-fusing technology, is also used as spraying or auxiliary thermal source during surfacing to workpiece heat in addition.Weight
Molten rifle power is big, and flame flame flow velocity degree is low, and thermal source 33 passes through the device of support 34 on the ground of the side of warm table 31, when using,
Heating tube 32 is heated by thermal source 33, when aluminium flat conduit enters into heating tube 32, heating tube 32 is by heat radiation to aluminium flat conduit
Heated, it is ensured that the uniformity of heating, and prevent aluminium flat conduit from damaging due to instantaneous high-temperature.
4 include between the spraying：Warehouse 41, door 42, coating hood 43 and fixed support for spray gun 44, the warehouse 41 is rectangular
Body, and made using 3mm steel plates, its top offers suction port 411, and is connected with dust arrester by suction port 411, warehouse
41 offer aluminium flat conduit entrance 412 near the side plate middle part of the side of heater 3, near the side plate middle part of the side of cooling device 5
Opening is offered, the hinge of the door 42 is mounted on the panel of warehouse 41, and observation window 421 is provided with door 42, can be by observation
The Real Time Observation of window 421 sprays state, and the coating hood 43 is hollow halfpace shape structure, and its bottom is for open, and spiral-lock is being opened
On mouth, aluminium flat conduit outlet 431 is offered on the top surface of coating hood 43, on the inclined-plane of the both sides of coating hood 43 gun inlets 432 is offered,
The fixed support for spray gun 44 includes upper fixed support for spray gun 441 and lower fixed support for spray gun 442, and the upper fixed support for spray gun 441 is fixedly mounted with
On the side plate of warehouse 41 of the top of coating hood 43, the lower fixed support for spray gun 442 is packed in the side of warehouse 41 of the lower section of coating hood 43
On plate, when using, spray gun is separately mounted on upper fixed support for spray gun 441 and lower fixed support for spray gun 442, and muzzle is stretched into into spray
In rifle entrance 432, and powder feeder is connected by powder feeding pipe, by cable connection control device 8, so as to aluminium flat conduit upper and lower surface
Sprayed, and the flue dust produced in spraying process can be removed by dust arrester, and dust arrester adopts two grades of high accuracy
Filter plant, it includes upright filter cartridge type dust removal machine and cyclone dust removal machine, and filter core adopts uniform diameters specification, length voluntarily to set
Meter, autompulse back washing control, can time delay blowback offline, using imported from America DWYER pressure reduction display table, dust discharge amount standard
Less than or equal to 30mg/ m3, local environmental protection standard is reached, while reaching country, local relevant station dust legal provisions（Industry）
Standard, power load is less, and power cost is saved in permanent operating, and composite filter material has long service life, can lower operation
Cost, containing Powder level meter detection and acoustic-optic alarm, effectively prevents from polluting environment.
The cooling device 5 includes：External flume 51, interior tank 52, guide 53, guide support 54 and interior tank
Support 55, the external flume 51 is cuboid, offers on the water tank wall at its two ends and is provided with upper shed 511, external flume 51
Interior tank support 55, the interior tank 52 is cuboid, and it is arranged on the top of interior tank support 55, the water tank at the two ends of interior tank 52
Groove corresponding with upper shed is opened up on wall, the guide support 54 is arranged on the two ends of interior tank 52, the guiding dress
Put 53 to be packed on guide support 54, the bottom of the external flume 51 is provided with circulating water outlet 511, in external flume 51 on
Portion is provided with circulation water inlet 512, and the circulating water outlet 511 is connected by water pipe with the water inlet end of water circulating pump 56, described to follow
The water side of ring water pump 56 is connected by water pipe with circulation water inlet 512, and the filter 57 is arranged on circulating water outlet 511 and follows
On water pipe between ring water pump 56, when using, after aluminium flat conduit is sprayed, cooling in time is needed, is cooled down by cooling device,
Water in water-cooled can be recycled, and be provided with sedimentation basin in cooling device bottom, spraying residue is precipitated in time, and be passed through
Filter 57 is filtered.
The speed measuring device 6 includes：Erecting bed 61, guide wheel bracket 62, the first directive wheel 63, the second directive wheel 64,
Three directive wheels 65 and encoder 66, the top of the erecting bed 61 opens up along its length fluted, and first directive wheel 63 is pacified
Groove is mounted on one end of cooling device 5, the 3rd directive wheel 65 installs groove on one end of wrap-up 7,
Second directive wheel 64 installs the operating desk 61 between the first directive wheel 63 and the 3rd directive wheel 65 by guide wheel bracket 62
On, guide wheel bracket 62 includes support column 621 and leading screw 622, and the support column 621 is separately mounted in groove length direction
The both sides in portion, support column 621 offers along its length sliding groove, and the parallel support post 621 of the leading screw 622 is separately mounted to two
The outside of support column 621, the rotating shaft two ends of the second directive wheel 64 are each passed through sliding groove spiral shell and are mounted on leading screw 622, by rotating
Leading screw 622, can adjust the height of the second directive wheel 64, and the height of the second directive wheel 64 is oriented to higher than the first directive wheel 63 and the 3rd
The height of wheel 65, the encoder 66 is arranged on rotating shaft one end of the 3rd directive wheel 65, and is connected with control device 8, by compiling
Code device 66 measures in real time the linear velocity of aluminium flat conduit production line, and the speed analog signalses for measuring are transported to into control device 8.
The wrap-up 7 includes：Slide rail 11, base 12, erecting bed 13, the second motor 71, winding wheel 72 and
Two decelerators 73, the slide rail 11 is installed on the ground, and the setting direction of slide rail 11 is vertical with aluminium flat conduit direction of transfer, the bottom
Seat 12 is arranged on slide rail 11, and can be moved back and forth along the setting direction of slide rail 12, and is fixed by positioning device, the positioning dress
Putting can be packed on base 12 using locking nut, the erecting bed 13, and second motor 71 is asynchronous motor,
Itself and the second decelerator 73 are packed in respectively on erecting bed 13, and the second motor 71 is connected with the second decelerator 73, described
Winding wheel 71 is packed in one end of power transmission shaft 18 by fixed disk 17, and the other end of the power transmission shaft 18 connects with the second decelerator 73
Connect, the second motor 71 drives winding wheel 72 and send the synchronous axial system of rolling wheel 16 by the second decelerator 73, realizes aluminium flat conduit
Steady transmission, using Frequency Converter Control, speed is adjustable, it is ensured that aluminium flat conduit operates steadily, and can move left and right, it is ensured that aluminium flat conduit exists
Steadily arrange on reel.
The control device 8 includes：PLC 81, the first frequency converter 82 and the second frequency converter 83, the PLC controls
Device 81 connects respectively the first frequency converter 82, the second frequency converter 83, encoder 66 and spray gun, and first frequency converter 82 and first drives
Dynamic motor 14 connects, and the second frequency converter 83 is connected with the second motor 71, and PLC 81 is entered using SIEMENS PLC module
Row control, touch screen operation realizes the closed-loop control of production line, can adjust the production line speed of service, and is transported according to production line
Scanning frequency degree adjusts spraying current, it is ensured that spraying stability, when using, starts aluminium flat conduit production analog machine, by PLC
The transfer rate parameters of 81 setting aluminium flat conduits, after setting speed parameter, PLC 81 is respectively transmitted enabling signal to the
One frequency converter 82 and the second frequency converter 83, the first driving means 14 of the control coil handling apparatus 1 of the first frequency converter 82 start, and start to send
Volume, the second driving means 71 of the control wrap-up 7 of the second frequency converter 83 start, and start winding, meanwhile, aluminium flat conduit is through testing the speed
During device 6, encoder 66 measures the transfer rate of aluminium flat conduit, and the data for measuring are sent back into PLC 81, PLC controls
The data that device 81 is passed back by encoder 66, adjust the rotating speed of two driving means, so as to realize closed-loop control.
The present invention in actual use, is coordinated by coil handling apparatus 1 and wrap-up 6, smoothly transports aluminium flat conduit,
After aluminium flat conduit is sent by coil handling apparatus 1, after the adjustment good position of guider 2, enter in heater 3 and heat, heating
Aluminium flat conduit afterwards is entered into and 4 sprayed up and down by spray gun between spraying, then is entered in cooling water tank 5 by front guide 53
Cooled down, drawn by rear guide 54 after cooling, and in speed measuring device 6, speed measuring device 6 by adjustment its second
The height of directive wheel 64, can be tensioned aluminium flat conduit, while being tested the speed by encoder 66, and the transfer rate of aluminium flat conduit is back to
PLC 81, makes PLC 81 be adjusted according to the actual speed memory of aluminium flat conduit, and finally, the aluminium flat conduit for having sprayed passes through
Wrap-up 7 is packed up, and completes spraying.In simulation process, the transfer rate and thermal source 33 for adjusting aluminium flat conduit at any time can be passed through
Flame temperature, so as to simulate the relation between different transfer rates and heating-up temperature, the impact to the thickness of coating, so as to mould
The result of optimum is drawn up, experimentation is very convenient, not only improve conventional efficient, reduce experimental cost, solve repetition test
And the problem of plenty of time, energy and money is consumed, and energy-conserving and environment-protective, environmental pollution is little.
Obviously, above-mentioned embodiment of the invention is only intended to clearly illustrate example of the present invention, and is not
Restriction to embodiments of the present invention.For those of ordinary skill in the field, on the basis of the above description also
Can make other changes in different forms.Here all of embodiment cannot be exhaustive.It is every to belong to this
Obvious change that the technical scheme of invention is extended out changes row still in protection scope of the present invention.
Claims (10)
1. a kind of aluminium flat conduit production line analog machine, it is characterised in that：It includes coil handling apparatus（1）, adjusting means（2）, heating
Device（3）, between spraying（4）, cooling device（5）, speed measuring device（6）, wrap-up（7）And control device（8）, it is described to send package
Put（1）, adjusting means（2）, heater（3）, between spraying（4）, cooling device（5）, speed measuring device（6）And wrap-up（7）
It is sequentially arranged on same axis, the coil handling apparatus（1）Including the first motor（14）, first motor（14）
Drive the first decelerator（15）Rolling wheel is sent in drive（16）Rotate, for conveying aluminium flat conduit to be sprayed to adjusting means（2）, it is described
Adjusting means（2）For adjusting the height of aluminium flat conduit to be sprayed, the heater（3）It is described for uniform heating aluminium flat conduit
Between spraying（4）Near heater（3）Side be provided with aluminium flat conduit entrance（412）, opposite side be provided with aluminium flat conduit outlet（431）,
Aluminium flat conduit after heating passes through aluminium flat conduit entrance（412）Into between spraying（4）Inside sprayed, and from aluminium flat conduit outlet（431）
Pass, the cooling device（5）Cool for the aluminium flat conduit after spraying, the speed measuring device（6）Including the 3rd directive wheel
（65）And encoder（66）, the 3rd directive wheel（65）Aluminium flat conduit after spraying is rotated, the encoder（66）
By the 3rd directive wheel（65）Rotation is driven, for the transmission speed of measurement aluminium flat conduit in real time, the wrap-up（7）Upper installation
There is the second motor（71）, second motor（71）Drive the second decelerator（73）Drive winding wheel（72）Will spraying
Aluminium flat conduit afterwards is packed up, the control device（8）Connect coil handling apparatus respectively（1）The first motor（14）, speed measuring device
（6）And wrap-up（7）The second motor（71）, control device（8）According to speed measuring device（6）The aluminium flat conduit transmission for measuring
Speed, adjusts respectively the first motor（14）With the second motor（72）Rotating speed, formed closed-loop control.
2. aluminium flat conduit production line analog machine according to claim 1, it is characterised in that：The coil handling apparatus（1）Also wrap
Include：Slide rail（11）, base（12）And erecting bed（13）, the slide rail（11）Install on the ground, and slide rail（11）Setting direction
It is vertical with aluminium flat conduit direction of transfer, the base（12）Installed in slide rail（11）On, and be fixed by positioning device, the installation
Platform（13）It is packed in base（12）On, first motor（14）With the first decelerator（15）Erecting bed is packed in respectively
（13）On, it is described to send rolling wheel（16）By fixed disk（17）It is packed in power transmission shaft（18）One end, the power transmission shaft（18）It is another
End and the first decelerator（15）Connection.
3. aluminium flat conduit production line analog machine according to claim 1, it is characterised in that：The heater（3）Including：
Warm table（31）, heating tube（32）And thermal source（33）, the heating tube（32）Heating is horizontally arranged at along aluminium flat conduit direction of transfer
Platform（31）On, the thermal source（33）By support（34）Device is in warm table（31）Side.
4. aluminium flat conduit production line analog machine according to claim 1, it is characterised in that：Between the spraying（4）Including：Storehouse
Body（41）, coating hood（43）And fixed support for spray gun（44）, the warehouse（41）Top offers suction port（411）, warehouse（41）
Near heater（3）The side plate middle part of side offers aluminium flat conduit entrance（412）, near cooling device（6）The side plate of side
Middle part offers opening, the coating hood（43）For halfpace shape structure, its spiral-lock on opening, coating hood（43）Open up on top surface
There is aluminium flat conduit to export（431）, coating hood（43）Gun inlets are offered on the inclined-plane of both sides（432）, the fixed support for spray gun
（44）It is separately mounted to coating hood（43）Top and coating hood（43）The warehouse of lower section（41）On side plate.
5. aluminium flat conduit production line analog machine according to claim 4, it is characterised in that：Between the spraying（4）Also include
Door（42）, the door（42）Hinge is mounted in warehouse（41）On, and door（42）On be additionally provided with observation window（421）.
6. aluminium flat conduit production line analog machine according to claim 1, it is characterised in that：The cooling device（5）Including：
External flume（51）, interior tank（52）, guide（53）, guide support（54）With interior tank support（55）, the outer water
Groove（51）Middle and upper part be provided with circulation water inlet（512）, external flume（51）Bottom is provided with circulating water outlet（511）, it is described
Interior tank（52）By interior tank support（55）Installed in external flume（51）It is interior, the guide（53）By guide
Frame（54）It is separately mounted to interior tank（52）Two ends.
7. aluminium flat conduit production line analog machine according to claim 6, it is characterised in that：The cooling device（5）Also wrap
Include：Water circulating pump（56）And filter（57）, the water circulating pump（56）Water inlet by water pipe and circulating water outlet（511）
Connection, circulating pump（56）Water side by water pipe with circulation water inlet（512）Connection, the filter（57）Installed in circulation
Water out（511）With water circulating pump（56）Between water pipe on.
8. aluminium flat conduit production line analog machine according to claim 1, it is characterised in that：The speed measuring device（6）Also wrap
Include：Erecting bed（61）, guide wheel bracket（62）, the first directive wheel（63）With the second directive wheel（64）, first directive wheel
（63）Installed in erecting bed（61）Top is near cooling device（5）One end, the 3rd directive wheel（65）Installed in erecting bed（61）
Top is near wrap-up（7）One end, second directive wheel（64）By guide wheel bracket（62）First directive wheel is installed
（63）With the 3rd directive wheel（65）Between operating desk（61）On, and and directive wheel（64）Height be higher than the first directive wheel
（63）With the 3rd directive wheel（65）, the encoder（66）Installed in the 3rd directive wheel（65）Rotating shaft one end, and with control dress
Put（8）Connection.
9. aluminium flat conduit production line analog machine according to claim 8, it is characterised in that：The guide wheel bracket（62）Bag
Include support column（621）And leading screw（622）, the support column（621）It is separately mounted to erecting bed（61）The both sides at top, support column
（621）On offer sliding groove, the leading screw along its length（622）Support column is installed in parallel in respectively（621）Outside,
Two directive wheels（64）Rotating shaft two ends be each passed through sliding groove spiral shell and be mounted in leading screw（622）On.
10. aluminium flat conduit production line analog machine according to claim 1, it is characterised in that：The control device（8）Bag
Include：PLC（81）, the first frequency converter（82）With the second frequency converter（83）, the PLC（81）Connect first respectively
Frequency converter（82）, the second frequency converter（83）And speed measuring device（6）, first frequency converter（82）With coil handling apparatus（1）Connection, institute
State the second frequency converter（83）With wrap-up（7）Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611181061.8A CN106591762B (en) | 2016-12-20 | 2016-12-20 | Aluminium flat conduit production line analog machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611181061.8A CN106591762B (en) | 2016-12-20 | 2016-12-20 | Aluminium flat conduit production line analog machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106591762A true CN106591762A (en) | 2017-04-26 |
| CN106591762B CN106591762B (en) | 2019-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611181061.8A Active CN106591762B (en) | 2016-12-20 | 2016-12-20 | Aluminium flat conduit production line analog machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107626546A (en) * | 2017-09-26 | 2018-01-26 | 烟台史密得机电设备制造有限公司 | A kind of electrostatic spraying hardening cooling device |
| CN112647036A (en) * | 2020-12-28 | 2021-04-13 | 滁州学院 | Electric arc zinc spraying device for air conditioner aluminum flat tube |
| CN115341164A (en) * | 2022-08-22 | 2022-11-15 | 山东寿光市坤隆石油机械股份有限公司 | Automatic production line for spraying and remelting sucker rod coupling |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107626546A (en) * | 2017-09-26 | 2018-01-26 | 烟台史密得机电设备制造有限公司 | A kind of electrostatic spraying hardening cooling device |
| CN112647036A (en) * | 2020-12-28 | 2021-04-13 | 滁州学院 | Electric arc zinc spraying device for air conditioner aluminum flat tube |
| CN115341164A (en) * | 2022-08-22 | 2022-11-15 | 山东寿光市坤隆石油机械股份有限公司 | Automatic production line for spraying and remelting sucker rod coupling |
| CN115341164B (en) * | 2022-08-22 | 2024-02-06 | 山东寿光市坤隆石油机械股份有限公司 | Automatic production line for spray remelting of sucker rod couplings |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106591762B (en) | 2019-05-10 |
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Effective date of registration: 20231219 Address after: No. 214, Qinjiatun Lin, Xingshou Town, Changping District, Beijing, 102212 Patentee after: BEIJING HUADEXING SCIENCE AND TECHNOLOGY CO.,LTD. Address before: Room 1101, unit 3, building 20, No. 1, North Beach, Wali, Chaoyang District, Beijing 100101 Patentee before: Huang Zaozao Patentee before: Shen Yi |