CN109939874A - A kind of spraying equipment for high-speed steel production and using method thereof - Google Patents
A kind of spraying equipment for high-speed steel production and using method thereof Download PDFInfo
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- CN109939874A CN109939874A CN201910384220.1A CN201910384220A CN109939874A CN 109939874 A CN109939874 A CN 109939874A CN 201910384220 A CN201910384220 A CN 201910384220A CN 109939874 A CN109939874 A CN 109939874A
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- 229910000997 High-speed steel Inorganic materials 0.000 title claims abstract description 70
- 238000005507 spraying Methods 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000003973 paint Substances 0.000 claims abstract description 130
- 239000007921 spray Substances 0.000 claims abstract description 52
- 238000001035 drying Methods 0.000 claims abstract description 44
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000010981 drying operation Methods 0.000 claims abstract description 5
- 238000007592 spray painting technique Methods 0.000 claims abstract 2
- 238000007789 sealing Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000005086 pumping Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000010422 painting Methods 0.000 description 24
- 238000010438 heat treatment Methods 0.000 description 11
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910001315 Tool steel Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000000641 cold extrusion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及高速钢生产技术领域，尤其涉及一种高速钢生产用喷漆设备及其使用方法。The invention relates to the technical field of high-speed steel production, in particular to a painting equipment for high-speed steel production and a method for using the same.
背景技术Background technique
高速钢是一种具有高硬度、高耐磨性和高耐热性的工具钢，又称高速工具钢或锋钢，俗称白钢，高速钢的工艺性能好，强度和韧性配合好，因此主要用来制造复杂的薄刃和耐冲击的金属切削刀具，也可制造高温轴承和冷挤压模具等。除用熔炼方法生产的高速钢外，还可用粉末冶金生产高速钢，它的优点是避免了熔炼法生产所造成的碳化物偏析而引起机械性能降低和热处理变形；High-speed steel is a kind of tool steel with high hardness, high wear resistance and high heat resistance, also known as high-speed tool steel or front steel, commonly known as white steel. It is used to manufacture complex thin-edged and impact-resistant metal cutting tools, as well as high-temperature bearings and cold extrusion dies. In addition to the high-speed steel produced by the smelting method, high-speed steel can also be produced by powder metallurgy, which has the advantage of avoiding the reduction of mechanical properties and heat treatment deformation caused by carbide segregation caused by the smelting method;
高速钢的生产过程中，往往需要对其表面进行喷漆操作，但现有的喷漆设备不具有烘干功能，也不方便对喷漆枪的高度进行调节，导致喷漆效率低，喷漆效果不佳，并且在对高速钢板材进行输送时不稳定，高速钢板材容易产生偏移，进而对喷漆效率和喷漆效果造成影响。In the production process of high-speed steel, it is often necessary to paint the surface, but the existing painting equipment does not have a drying function, and it is not convenient to adjust the height of the spray gun, resulting in low painting efficiency and poor painting effect. The high-speed steel sheet is unstable when conveying, and the high-speed steel sheet is prone to offset, which in turn affects the painting efficiency and painting effect.
发明内容SUMMARY OF THE INVENTION
(一)发明目的(1) Purpose of the invention
为解决背景技术中存在的技术问题，本发明提出一种高速钢生产用喷漆设备及其使用方法，能够依次进行喷漆和烘干操作，喷漆效率高，能够对喷漆枪的高度进行调节，喷漆效果好，并且高速钢板材的输送过程也更加稳定。In order to solve the technical problems existing in the background technology, the present invention proposes a paint spraying device for high-speed steel production and a method of using the same, which can perform painting and drying operations in sequence, and has high painting efficiency, and can adjust the height of the painting gun. Good, and the conveying process of high-speed steel sheets is also more stable.
(二)技术方案(2) Technical solutions
为解决上述问题，本发明提出了一种高速钢生产用喷漆设备，包括喷漆箱、干燥箱、固定框、支撑件、第一挡板、第二挡板、双向螺纹杆、储漆箱、抽漆泵、喷漆枪、连接杆、电机、螺纹杆、移动件、导向件、滑动件、风扇、连接框和抽风机；In order to solve the above problems, the present invention proposes a paint spraying equipment for high-speed steel production, which includes a paint spraying box, a drying box, a fixed frame, a support, a first baffle, a second baffle, a two-way threaded rod, a paint storage box, and a pump. Paint pumps, spray guns, connecting rods, motors, threaded rods, moving parts, guides, slides, fans, connecting frames and exhaust fans;
固定框横向设置，支撑件竖直设置在固定框两侧；固定框内纵向设置多组输送辊；第一挡板和第二挡板位于输送辊上方，且第一挡板和第二挡板处于输送辊两端；双向螺纹杆转动设置在固定框上，且另一端连接摇柄；第一挡板和第二挡板底部均竖直设置第一连接件；双向螺纹杆以其中心点为界的两端螺纹走向相反，双向螺纹杆两端与两第一连接件螺纹连接；第一挡板和第二挡板靠近固定框输料端的位置分别转动设置转动板；转动板上转动设置滑块，固定框内壁横向设置滑槽，滑块位于滑槽内并与固定框滑动连接；The fixed frame is arranged horizontally, and the supports are vertically arranged on both sides of the fixed frame; multiple groups of conveying rollers are arranged longitudinally in the fixed frame; the first baffle and the second baffle are located above the conveying rollers, and the first baffle and the second baffle At both ends of the conveying roller; the two-way threaded rod is rotatably arranged on the fixed frame, and the other end is connected to the rocker; the bottom of the first baffle and the second baffle are vertically arranged with first connecting pieces; the center of the two-way threaded rod is The threads at both ends of the frame are in opposite directions, and the two ends of the bidirectional threaded rod are threadedly connected with the two first connecting pieces; the first baffle and the second baffle are respectively rotated to set the rotating plate at the position close to the feeding end of the fixed frame; the rotating plate is rotated to set the sliding plate. Block, the inner wall of the fixed frame is provided with a chute horizontally, and the slider is located in the chute and is slidably connected with the fixed frame;
喷漆箱和干燥箱上均设有供固定框穿过的输入口和输出口，且喷漆箱的输出口与干燥箱的输入口连通；Both the paint spraying box and the drying box are provided with an input port and an output port for the fixing frame to pass through, and the output port of the paint spraying box is communicated with the input port of the drying box;
储漆箱、抽漆泵、电机均设置在喷漆箱上；抽漆泵的输入口与储漆箱连接，输出口连接软管；软管伸入喷漆箱内并与喷漆枪连接；喷漆枪位于固定框的上方，且喷漆方向朝向下方；螺纹杆竖直设置并伸入喷漆箱内，且螺纹杆与电机的输出端连接；移动件与螺纹杆螺纹连接；导向件竖直设置在喷漆箱内，滑动件与导向件滑动连接；螺纹杆和导向件位于喷漆枪两侧，且移动件与喷漆枪通过连接杆连接，滑动件与喷漆枪通过连接杆连接；The paint storage box, the paint pump and the motor are all arranged on the paint spray box; the input port of the paint pump is connected with the paint storage box, and the output port is connected with a hose; the hose extends into the paint spray box and is connected with the spray gun; the paint gun is located at the Above the fixed frame, and the painting direction is downward; the threaded rod is vertically arranged and extends into the painting box, and the threaded rod is connected with the output end of the motor; the moving part is threadedly connected with the threaded rod; the guide member is vertically arranged in the painting box , the sliding piece is slidably connected with the guide piece; the threaded rod and the guide piece are located on both sides of the spray gun, and the moving piece is connected with the spray gun through the connecting rod, and the sliding piece is connected with the spray gun through the connecting rod;
风扇和连接框均设置在干燥箱内，风扇位于连接框上方，风扇的吹风方向朝向下方；连接框内纵向设置多组发热件；Both the fan and the connection frame are arranged in the drying box, the fan is located above the connection frame, and the blowing direction of the fan faces downward; multiple sets of heating elements are longitudinally arranged in the connection frame;
喷漆箱外壁设有支撑板，抽风机设置在支撑板上；抽风机上设有热风输入管和热风输出管，且热风输入管与干燥箱连通，热风输出管与喷漆箱连通。The outer wall of the paint spraying box is provided with a support plate, and the exhaust fan is arranged on the support plate; the exhaust fan is provided with a hot air input pipe and a hot air output pipe, and the hot air input pipe is connected with the drying box, and the hot air output pipe is connected with the paint spray box.
优选的，喷漆箱和干燥箱上均设有透明密封门。Preferably, both the paint spraying box and the drying box are provided with transparent sealing doors.
优选的，喷漆箱内设有收集盒，收集盒位于固定框的下方。Preferably, a collection box is provided in the paint spray box, and the collection box is located below the fixed frame.
优选的，支撑件底端为圆台状结构，且底部设有防滑垫。Preferably, the bottom end of the support member is a circular cone-shaped structure, and the bottom is provided with a non-slip pad.
优选的，固定框上纵向设置固定杆，第一挡板和第二挡板底部均竖直设置第二连接件；两第二连接件分别滑动连接固定杆。Preferably, a fixing rod is longitudinally arranged on the fixing frame, and second connecting pieces are vertically arranged at the bottoms of the first baffle plate and the second baffle plate; the two second connecting pieces are respectively slidingly connected to the fixing rod.
优选的，固定杆的数目为多组，且固定杆位于输送辊下方。Preferably, the number of fixing rods is multiple, and the fixing rods are located under the conveying roller.
优选的，双向螺纹杆位于输送辊下方。Preferably, the bidirectional threaded rod is located below the conveying roller.
优选的，发热件为电加热管。Preferably, the heating element is an electric heating tube.
优选的，热风输入管与干燥箱的连通处位于固定框的下方。Preferably, the connection between the hot air input pipe and the drying box is located below the fixing frame.
本发明还提出了一种高速钢生产用喷漆设备的使用方法，包括以下步骤：The present invention also proposes a method of using a paint spraying equipment for high-speed steel production, comprising the following steps:
S1、将第一挡板和第二挡板之间的距离调整至与高速钢板材的宽度一致；S1. Adjust the distance between the first baffle and the second baffle to be consistent with the width of the high-speed steel sheet;
S2、将喷漆枪调整至一定高度，使喷漆枪的喷漆范围覆盖高速钢板材表面；S2. Adjust the spray gun to a certain height, so that the spray range of the spray gun covers the surface of the high-speed steel sheet;
S3、输送辊转动并输送高速钢板材，高速钢板材从第一挡板和第二挡板之间匀速前进；S3. The conveying roller rotates and conveys the high-speed steel sheet, and the high-speed steel sheet advances at a constant speed from between the first baffle and the second baffle;
S4、进行喷漆操作，高速钢进入喷漆箱内，抽漆泵将油漆抽入软管并通过喷漆枪喷向高速钢板材表面；S4. Carry out the painting operation, the high-speed steel enters the painting box, and the paint pump draws the paint into the hose and sprays it to the surface of the high-speed steel sheet through the paint gun;
S5、进行烘干操作，高速钢板材进入干燥箱内，发热件将电能转化为热能，风扇转动并将热风吹向高速钢板材；S5, carry out the drying operation, the high-speed steel sheet enters the drying box, the heating element converts the electrical energy into heat energy, the fan rotates and blows the hot air to the high-speed steel sheet;
S6、热风利用操作，抽风机将干燥箱内部底端的热风抽入喷漆箱内，使喷漆箱内温度升高；S6, hot air utilization operation, the exhaust fan draws the hot air at the bottom end of the drying box into the paint spraying box, so that the temperature in the spraying box is raised;
S7、喷漆操作完成，从固定框的输出端取下高速钢板材。S7. The painting operation is completed, and the high-speed steel plate is removed from the output end of the fixed frame.
本发明的上述技术方案具有如下有益的技术效果：The above-mentioned technical scheme of the present invention has the following beneficial technical effects:
能够对第一挡板和第二挡板之间距离进行调节，方便将第一挡板和第二挡板之间的距离调整至与高速钢板材的宽度一致，从而有利于高速钢板材输送过程的稳定；转动板起到引导作用，可以使高速钢板材顺利进入第一挡板和第二挡板之间；The distance between the first baffle and the second baffle can be adjusted, which is convenient to adjust the distance between the first baffle and the second baffle to be consistent with the width of the high-speed steel plate, which is beneficial to the conveying process of the high-speed steel plate stable; the rotating plate plays a guiding role, which can make the high-speed steel plate smoothly enter between the first baffle and the second baffle;
方便对喷漆枪的高度进行调整，使喷漆枪喷漆宽度不小于高速钢板材宽度，有利于对高速钢板材表面进行均匀喷漆，进而提高喷漆效率和喷漆效果；It is convenient to adjust the height of the spraying gun, so that the spraying width of the spraying gun is not less than the width of the high-speed steel sheet, which is conducive to uniformly spraying the surface of the high-speed steel sheet, thereby improving the spraying efficiency and spraying effect;
高速钢进入喷漆箱内时，抽漆泵将油漆抽入软管并通过喷漆枪喷向高速钢板材表面，经过喷漆的高速钢板材进入干燥箱内时，发热件将电能转化为热能，风扇转动并将热风吹向高速钢板材，缩短油漆的干燥时间，进一步提高喷漆效率；抽风机将干燥箱内部底端的热风抽入喷漆箱内，使喷漆箱内温度升高，不仅能够起到进一步缩短油漆干燥时间的作用，还起到节约能源的作用。When the high-speed steel enters the paint spraying box, the paint pump draws the paint into the hose and sprays it to the surface of the high-speed steel sheet through the spray gun. When the painted high-speed steel sheet enters the drying box, the heating element converts the electrical energy into heat energy, and the fan rotates. Blow the hot air to the high-speed steel plate, shorten the drying time of the paint, and further improve the painting efficiency; the exhaust fan draws the hot air at the bottom end of the drying box into the painting box, so that the temperature in the painting box rises, which not only can further shorten the paint The drying time also plays a role in saving energy.
附图说明Description of drawings
图1为本发明提出的一种高速钢生产用喷漆设备及其使用方法的结构示意图。FIG. 1 is a schematic structural diagram of a paint spraying equipment for high-speed steel production and a method of using the same proposed by the present invention.
图2为本发明提出的一种高速钢生产用喷漆设备中固定框的结构示意图(俯视图)。FIG. 2 is a schematic structural diagram (top view) of a fixing frame in a paint spraying equipment for high-speed steel production proposed by the present invention.
图3为本发明提出的一种高速钢生产用喷漆设备的正视图。FIG. 3 is a front view of a paint spraying equipment for high-speed steel production proposed by the present invention.
图4为本发明提出的一种高速钢生产用喷漆设备的后视图。FIG. 4 is a rear view of a paint spraying equipment for high-speed steel production proposed by the present invention.
附图标记：1、喷漆箱；2、干燥箱；3、固定框；4、支撑件；5、输送辊；6、第一挡板；7、第二挡板；8、摇柄；9、双向螺纹杆；10、第一连接件；11、固定杆；12、第二连接件；13、转动板；14、滑块；15、滑槽；16、储漆箱；17、抽漆泵；18、软管；19、喷漆枪；20、连接杆；21、电机；22、螺纹杆；23、移动件；24、导向件；25、滑动件；26、风扇；27、连接框；28、发热件；29、透明密封门；30、抽风机；31、热风输入管；32、热风输出管；33、收集盒。Reference numerals: 1. Paint spraying box; 2. Drying box; 3. Fixed frame; 4. Supporting piece; 5. Conveying roller; 6. First baffle; 7. Second baffle; Two-way threaded rod; 10, the first connecting piece; 11, the fixing rod; 12, the second connecting piece; 13, the rotating plate; 14, the slider; 15, the chute; 16, the paint storage box; 18, hose; 19, spray gun; 20, connecting rod; 21, motor; 22, threaded rod; 23, moving part; 24, guide part; 25, sliding part; 26, fan; 27, connecting frame; 28, Heating parts; 29. Transparent sealing door; 30. Exhaust fan; 31. Hot air input pipe; 32. Hot air output pipe; 33. Collection box.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明了，下面结合具体实施方式并参照附图，对本发明进一步详细说明。应该理解，这些描述只是示例性的，而并非要限制本发明的范围。此外，在以下说明中，省略了对公知结构和技术的描述，以避免不必要地混淆本发明的概念。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the specific embodiments and the accompanying drawings. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the present invention.
如图1-4所示，本发明提出的一种高速钢生产用喷漆设备及其使用方法，包括喷漆箱1、干燥箱2、固定框3、支撑件4、第一挡板6、第二挡板7、双向螺纹杆9、储漆箱16、抽漆泵17、喷漆枪19、连接杆20、电机21、螺纹杆22、移动件23、导向件24、滑动件25、风扇26、连接框27和抽风机30；As shown in Figures 1-4, a paint spraying equipment for high-speed steel production and its use method proposed by the present invention include a paint spraying box 1, a drying box 2, a fixed frame 3, a support 4, a first baffle 6, a second Baffle plate 7, two-way threaded rod 9, paint storage box 16, paint pump 17, paint spray gun 19, connecting rod 20, motor 21, threaded rod 22, moving part 23, guide part 24, sliding part 25, fan 26, connection frame 27 and exhaust fan 30;
固定框3横向设置，支撑件4竖直设置在固定框3两侧；固定框3内纵向设置多组输送辊5；第一挡板6和第二挡板7位于输送辊5上方，且第一挡板6和第二挡板7处于输送辊5两端；双向螺纹杆9转动设置在固定框3上，且另一端连接摇柄8；第一挡板6和第二挡板7底部均竖直设有第一连接件10；双向螺纹杆9以其中心点为界的两端螺纹走向相反，双向螺纹杆9两端与两第一连接件10螺纹连接；固定框3上纵向设置固定杆11，第一挡板6和第二挡板7底部均竖直设置第二连接件12；两第二连接件12分别滑动连接固定杆11；第一挡板6和第二挡板7靠近固定框3输料端的位置分别转动设置转动板13；转动板13上转动设置滑块14，固定框3内壁横向设置滑槽15，滑块14位于滑槽15内并与固定框3滑动连接；The fixed frame 3 is arranged horizontally, and the support members 4 are vertically arranged on both sides of the fixed frame 3; a plurality of groups of conveying rollers 5 are longitudinally arranged in the fixed frame 3; the first baffle 6 and the second baffle 7 are located above the conveying roller 5, and the first A baffle 6 and a second baffle 7 are located at both ends of the conveying roller 5; the bidirectional threaded rod 9 is rotatably arranged on the fixed frame 3, and the other end is connected to the rocker 8; the bottoms of the first baffle 6 and the second baffle 7 are both A first connecting piece 10 is vertically arranged; the two ends of the two-way threaded rod 9 have opposite threads at the two ends bounded by its center point, and the two ends of the two-way threaded rod 9 are threadedly connected with the two first connecting pieces 10; The bottom of the rod 11, the first baffle 6 and the second baffle 7 are vertically arranged with a second connecting member 12; the two second connecting members 12 are respectively slidingly connected to the fixed rod 11; the first baffle 6 and the second baffle 7 are close The position of the feeding end of the fixed frame 3 is rotated to set the rotating plate 13; the rotating plate 13 is rotated to set the slider 14, the inner wall of the fixed frame 3 is laterally provided with a chute 15, and the slider 14 is located in the chute 15 and is slidably connected with the fixed frame 3;
喷漆箱1和干燥箱2上均设有供固定框3穿过的输入口和输出口，且喷漆箱1的输出口与干燥箱2的输入口连通；Both the paint spraying box 1 and the drying box 2 are provided with an input port and an output port for the fixing frame 3 to pass through, and the output port of the paint spraying box 1 is communicated with the input port of the drying box 2;
储漆箱16、抽漆泵17、电机21均设置在喷漆箱1上；抽漆泵17的输入口与储漆箱16连接，输出口连接软管18；软管18伸入喷漆箱1内并与喷漆枪19连接；喷漆枪19位于固定框3的上方，且喷漆方向朝向下方；螺纹杆22竖直设置并伸入喷漆箱1内，且螺纹杆22与电机21的输出端连接；移动件23与螺纹杆22螺纹连接；导向件24竖直设置在喷漆箱1内，滑动件25与导向件24滑动连接；螺纹杆22和导向件24位于喷漆枪19两侧，且移动件23与喷漆枪19通过连接杆20连接，滑动件25与喷漆枪19通过连接杆20连接；The paint storage box 16, the paint pump 17 and the motor 21 are all arranged on the paint spray box 1; the input port of the paint pump 17 is connected with the paint storage box 16, and the output port is connected with a hose 18; the hose 18 extends into the paint spray box 1 and connected with the paint spray gun 19; the paint spray gun 19 is located above the fixed frame 3, and the painting direction is downward; the threaded rod 22 is vertically arranged and extends into the paint spray box 1, and the threaded rod 22 is connected with the output end of the motor 21; The guide piece 23 is threadedly connected with the threaded rod 22; the guide piece 24 is vertically arranged in the paint spray box 1, and the sliding piece 25 is slidably connected with the guide piece 24; the threaded rod 22 and the guide piece 24 are located on both sides of the spray gun 19, and the moving piece 23 is connected to The paint spray gun 19 is connected through the connecting rod 20, and the sliding member 25 is connected with the paint spray gun 19 through the connecting rod 20;
风扇26和连接框27均设置在干燥箱2内，风扇26位于连接框27上方，风扇26的吹风方向朝向下方；连接框27内纵向设置多组发热件28；Both the fan 26 and the connection frame 27 are arranged in the drying box 2, the fan 26 is located above the connection frame 27, and the blowing direction of the fan 26 faces downward; multiple sets of heating elements 28 are longitudinally arranged in the connection frame 27;
喷漆箱1外壁设有支撑板，抽风机30设置在支撑板上；抽风机30上设有热风输入管31和热风输出管32，且热风输入管31与干燥箱2连通，热风输出管32与喷漆箱1连通；The outer wall of the paint spraying box 1 is provided with a support plate, and the exhaust fan 30 is arranged on the support plate; the exhaust fan 30 is provided with a hot air input pipe 31 and a hot air output pipe 32, and the hot air input pipe 31 is communicated with the drying box 2, and the hot air output pipe 32 and The paint spraying box 1 is connected;
喷漆箱1和干燥箱2上均设有透明密封门29；方便观察喷漆箱1和干燥箱2内相关操作；喷漆箱1内设有收集盒33，收集盒33位于固定框3的下方。Both the paint spraying box 1 and the drying box 2 are provided with transparent sealing doors 29 ; it is convenient to observe the related operations in the spraying box 1 and the drying box 2 ;
在一个可选的实施例中，支撑件4底端为圆台状结构，且底部设有防滑垫，有利于固定框3的稳定。In an optional embodiment, the bottom end of the support member 4 is a circular cone-shaped structure, and the bottom is provided with a non-slip pad, which is beneficial to the stability of the fixing frame 3 .
在一个可选的实施例中，固定杆11的数目为多组，且固定杆11位于输送辊5下方，对第一挡板6和第二挡板7起到极佳的支撑作用，并且不会对高速钢板材的输送带来影响。In an optional embodiment, the number of the fixing rods 11 is multiple, and the fixing rods 11 are located under the conveying rollers 5 to provide excellent support for the first baffle 6 and the second baffle 7, and do not It will affect the transportation of high-speed steel sheets.
在一个可选的实施例中，双向螺纹杆9位于输送辊5下方，避免阻挡高速钢板材，进而对高速钢板材的输送带来影响。In an optional embodiment, the bidirectional threaded rod 9 is located under the conveying roller 5 to avoid blocking the high-speed steel sheet, thereby affecting the conveying of the high-speed steel sheet.
在一个可选的实施例中，发热件28为电加热管。In an optional embodiment, the heating element 28 is an electric heating tube.
在一个可选的实施例中，热风输入管31与干燥箱2的连通处位于固定框3的下方，能够避免将发热件28刚刚加热的热风抽出，进而对干燥箱2内的烘干效率和烘干效果带来影响。In an optional embodiment, the connection between the hot air input pipe 31 and the drying box 2 is located below the fixing frame 3 , which can avoid drawing out the hot air just heated by the heating element 28 , thereby affecting the drying efficiency and the drying efficiency in the drying box 2 . The drying effect is affected.
本发明还提出了一种高速钢生产用喷漆设备的使用方法，包括以下步骤：The present invention also proposes a method of using a paint spraying equipment for high-speed steel production, comprising the following steps:
S1、将第一挡板6和第二挡板7之间的距离调整至与高速钢板材的宽度一致；S1, adjust the distance between the first baffle 6 and the second baffle 7 to be consistent with the width of the high-speed steel sheet;
S2、将喷漆枪19调整至一定高度，使喷漆枪19的喷漆范围覆盖高速钢板材表面；S2. Adjust the spray paint gun 19 to a certain height, so that the spray paint range of the paint spray gun 19 covers the surface of the high-speed steel sheet;
S3、输送辊5转动并输送高速钢板材，高速钢板材从第一挡板6和第二挡板7之间匀速前进；S3, the conveying roller 5 rotates and conveys the high-speed steel sheet, and the high-speed steel sheet advances at a constant speed between the first baffle 6 and the second baffle 7;
S4、进行喷漆操作，高速钢进入喷漆箱1内，抽漆泵17将油漆抽入软管18并通过喷漆枪19喷向高速钢板材表面；S4, carry out the painting operation, the high-speed steel enters the painting box 1, and the paint pump 17 draws the paint into the hose 18 and sprays the paint to the surface of the high-speed steel plate through the painting gun 19;
S5、进行烘干操作，高速钢板材进入干燥箱2内，发热件28将电能转化为热能，风扇26转动并将热风吹向高速钢板材；S5, carry out the drying operation, the high-speed steel sheet enters the drying box 2, the heating element 28 converts electrical energy into thermal energy, and the fan 26 rotates and blows the hot air to the high-speed steel sheet;
S6、热风利用操作，抽风机30将干燥箱2内部底端的热风抽入喷漆箱1内，使喷漆箱1内温度升高；S6, the hot air utilization operation, the exhaust fan 30 draws the hot air at the bottom end of the drying box 2 into the paint spraying box 1, so that the temperature in the paint spraying box 1 rises;
S7、喷漆操作完成，从固定框3的输出端取下高速钢板材。S7 , the painting operation is completed, and the high-speed steel plate is removed from the output end of the fixed frame 3 .
本发明中，使用时，打开喷漆箱1上的透明密封门29，摇动摇柄8使双向螺纹杆9进行转动，进而通过第一连接件10使第一挡板6和第二挡板7进行相向移动或背向移动，第二连接件12在固定杆11上滑动，起到导向和支撑作用，实现对第一挡板6和第二挡板7之间距离的调节，方便将第一挡板6和第二挡板7之间的距离调整至与高速钢板材的宽度一致，从而有利于高速钢板材输送过程的稳定；转动板13进行相应的转动并使滑块14在滑槽15内滑动，两转动板13之间的夹角发生改变，转动板13起到引导作用，可以使高速钢板材顺利进入第一挡板6和第二挡板7之间；In the present invention, when in use, open the transparent sealing door 29 on the paint spraying box 1, shake the crank 8 to make the bidirectional threaded rod 9 rotate, and then make the first baffle 6 and the second baffle 7 through the first connecting piece 10. Move towards each other or move back, the second connecting piece 12 slides on the fixed rod 11, plays a guiding and supporting role, realizes the adjustment of the distance between the first baffle 6 and the second baffle 7, and facilitates the first baffle 6 and the second baffle 7. The distance between the plate 6 and the second baffle plate 7 is adjusted to be consistent with the width of the high-speed steel plate, which is conducive to the stability of the high-speed steel plate conveying process; the rotating plate 13 rotates accordingly and keeps the slider 14 in the chute 15 Sliding, the angle between the two rotating plates 13 changes, the rotating plate 13 plays a guiding role, and the high-speed steel plate can smoothly enter between the first baffle 6 and the second baffle 7;
电机21使螺纹杆22进行转动，移动件23进行竖直方向移动，滑动件25在导向件24上滑动，起到导向作用，进而通过连接杆20带动喷漆枪19进行竖直方向移动，方便对喷漆枪19的高度进行调整，使喷漆枪19喷漆宽度不小于高速钢板材宽度，有利于对高速钢板材表面进行均匀喷漆，进而提高喷漆效率和喷漆效果；The motor 21 rotates the threaded rod 22, the moving member 23 moves in the vertical direction, the sliding member 25 slides on the guide member 24, and plays a guiding role, and then drives the spray gun 19 to move in the vertical direction through the connecting rod 20, which is convenient for The height of the spray gun 19 is adjusted so that the spray width of the spray gun 19 is not less than the width of the high-speed steel sheet, which is conducive to uniformly spraying the surface of the high-speed steel sheet, thereby improving the spraying efficiency and spraying effect;
从固定框3的输入端放入高速钢板材，输送辊5转动使高速钢板材前进，高速钢进入喷漆箱1内时，抽漆泵17将油漆抽入软管18并通过喷漆枪19喷向高速钢板材表面，经过喷漆的高速钢板材进入干燥箱2内时，发热件28将电能转化为热能，风扇26转动并将热风吹向高速钢板材，缩短油漆的干燥时间，进一步提高喷漆效率；并且抽风机30将干燥箱2内部底端的热风抽入喷漆箱1内，使喷漆箱1内温度升高，不仅能够起到进一步缩短油漆干燥时间的作用，还起到节约能源的作用。The high-speed steel sheet is put into the input end of the fixed frame 3, the conveying roller 5 rotates to make the high-speed steel sheet move forward, and when the high-speed steel enters the paint spraying box 1, the paint pump 17 draws the paint into the hose 18 and sprays the paint through the paint spray gun 19 to the On the surface of the high-speed steel sheet, when the painted high-speed steel sheet enters the drying box 2, the heating element 28 converts electrical energy into heat energy, and the fan 26 rotates and blows hot air to the high-speed steel sheet, shortening the drying time of the paint, and further improving the painting efficiency; In addition, the exhaust fan 30 draws the hot air at the bottom end of the drying box 2 into the paint spraying box 1 to increase the temperature in the spraying box 1, which can not only further shorten the paint drying time, but also save energy.
应当理解的是，本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理，而不构成对本发明的限制。因此，在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。此外，本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above-mentioned specific embodiments of the present invention are only used to illustrate or explain the principle of the present invention, but not to limit the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention should be included within the protection scope of the present invention. Furthermore, the appended claims of this invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalents of such scope and boundaries.
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Application publication date: 20190628 |
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| RJ01 | Rejection of invention patent application after publication |