CN106583032A - Explosion-suppression iron removal equipment monitoring device - Google Patents
Explosion-suppression iron removal equipment monitoring device Download PDFInfo
- Publication number
- CN106583032A CN106583032A CN201611224877.4A CN201611224877A CN106583032A CN 106583032 A CN106583032 A CN 106583032A CN 201611224877 A CN201611224877 A CN 201611224877A CN 106583032 A CN106583032 A CN 106583032A
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- slide unit
- screw mandrel
- transmitter
- programmable controller
- axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Geophysics And Detection Of Objects (AREA)
Abstract
The invention discloses an explosion-suppression iron removal equipment monitoring device which comprises a programmable controller, a programmable controller A/D converting unit, a first optical-electricity encoder, a second optical-electricity encoder, an X-axis stepping motor lead screw sliding table, a Y-axis stepping motor lead screw sliding table, an electromagnetic coil current detection sensor and an electromagnetic chuck. The Y-axis stepping motor lead screw sliding table is of a double-lead-screw linkage structure; two lead screws of the Y-axis stepping motor lead screw sliding table are arranged on the left side and the right side of the position above an ore selection area in the Y axis direction, the two ends of the X-axis stepping motor lead screw sliding table are fixedly connected with a left lead screw sliding table body and a right lead screw sliding table body of the Y-axis stepping motor lead screw sliding table, the electromagnetic chuck is hoisted below a sliding table body of the X-axis stepping motor lead screw sliding table, and the electromagnetic coil current detection sensor measures the coil current value of explosion-suppression iron removal equipment. By means of the explosion-suppression iron removal equipment monitoring device, releasing operation steps of the explosion-suppression iron removal equipment is precisely controlled so that work continuity and production safety of the explosion-suppression iron removal equipment can be guaranteed.
Description
Technical field
The present invention relates to a kind of equipment for removing ferric ion, more particularly to a kind of flame proof equipment for removing ferric ion supervising device, belong to mining equiment
Technical field.
Background technology
Iron removal by magnetic separation equipment is used for the places such as colliery, power plant, and iron removal by magnetic separation equipment includes that control is filled with detection part, coil
Part is put, unidirectional current is passed through in coil device, produce magnetic field, absorption selection is carried out to metal objects.Iron removal by magnetic separation equipment electricity
The size of stream relation proportional to the magnetic field intensity for producing.Iron removal by magnetic separation device is installed on the work of the special environments such as mine, it is necessary to
Meet flame proof standard, coil device is arranged in the closed steel plate space with explosion-proof performance, and control is placed in monitoring means
In the electric cabinet that steel plate with explosion-proof performance is welded.
Magnetic field is generated when coil device is powered, with lifting metal objects, and can be transported, when the coil is de-energized,
Magnetic field disappears, and the metal of lifting will be released.Electromagnetic field has certain limit to the suction of metal, after work certain hour, removes
When ferrum equipment has been filled metal and has reached saturation, should carry out discharging the release operating procedure of irony object.Existing iron removal by magnetic separation
Equipment has when in use two kinds of method for releasing, and one kind is artificial release, i.e., according to the observation of naked eyes, judge whether to reach lifting pole
Limit to carry out release operation；Another kind is timing automatic release, i.e. setting program, and control equipment for removing ferric ion is carried out at regular intervals
Release movement.Using artificial method for releasing, labor efficiency is low, and error in judgement is big；Using timing automatic method for releasing, due to
Tenor in material is unstable, thus is difficult to the one appropriate time of setting, the low production efficiency if discharging in advance, such as
Fruit fails release in time, the security incident that lifting object can be caused to come off.
The content of the invention
It is an object of the invention to provide a kind of flame proof equipment for removing ferric ion supervising device, realizes grasping the release of flame proof equipment for removing ferric ion
Make the precise control of step, to ensure the seriality and production security of equipment work, and can be to iron removal by magnetic separation equipment coil
The states such as voltage, the frequency of the running voltage of device, electric current, power, temperature, humidity and power supply carry out real-time monitoring, to ensure
Equipment reliability of operation.
The purpose of the present invention is achieved by the following technical programs：
A kind of flame proof equipment for removing ferric ion supervising device, including programmable controller 1, programmable controller A/D conversion list
First 2, first photoelectric encoder 3, the second photoelectric encoder 4, X-axis motor screw mandrel slide unit 5, y-axis stepper motor screw mandrel slide unit
6th, solenoid current detection sensor 7, magnechuck 8, the y-axis stepper motor screw mandrel slide unit 6 is double lead linkage structure,
Two screw mandrels of the y-axis stepper motor screw mandrel slide unit 6 are respectively arranged in the left and right sides of the Y direction above ore deposit favored area,
The two ends of the X-axis motor screw mandrel slide unit 5 are consolidated respectively with the screw mandrel slide unit of left and right two of y-axis stepper motor screw mandrel slide unit 6
Fixed connection, the magnechuck 8 is lifted on the slide unit lower section of X-axis motor screw mandrel slide unit 5, the solenoid current detection
Sensor 7 measures the coil current value of flame proof equipment for removing ferric ion, first photoelectric encoder 3, the main shaft of the second photoelectric encoder 4
It is connected with the electric machine main shaft of X-axis motor screw mandrel slide unit 5, y-axis stepper motor screw mandrel slide unit 6 respectively, the solenoid electricity
Stream detection sensor 7 is connected with programmable controller A/D converting units 2, and first photoelectric encoder 3, the second photoelectricity are compiled
Code device 4 is connected with the input block high-speed counter of programmable controller 1, the control X-axis stepping of the programmable controller 1
Motor lead screw slide unit 5, y-axis stepper motor screw mandrel slide unit 6, magnechuck 8 work.
The purpose of the present invention can also further be realized by following technical measures：
Aforementioned flame proof equipment for removing ferric ion supervising device, also including coil power sensor and transmitter 9, the coil power is passed
Sensor is connected with transmitter 9 with programmable controller A/D converting units 2.
Aforementioned flame proof equipment for removing ferric ion supervising device, also including coil temperature sensor and transmitter 10, the coil temperature
Sensor is connected with transmitter 10 with programmable controller A/D converting units 2.
Aforementioned flame proof equipment for removing ferric ion supervising device, also including coil humidity sensor and transmitter 11, the coil humidity
Sensor is connected with transmitter 11 with programmable controller A/D converting units 2.
Aforementioned flame proof equipment for removing ferric ion supervising device, also including main power voltage measurement sensor and transmitter 12, the master
Supply voltage measurement sensor is connected with transmitter 12 with programmable controller A/D converting units 2.
Aforementioned flame proof equipment for removing ferric ion supervising device, also including main power source frequency measurement sensor and transmitter 13, the master
Supply frequency measurement sensor is connected with transmitter 13 with programmable controller A/D converting units 2.
Compared with prior art, the invention has the beneficial effects as follows：Realize discharging flame proof equipment for removing ferric ion the essence of operating procedure
Really control, to ensure the seriality and production security of the work of flame proof equipment for removing ferric ion, realizes crucial to flame proof equipment for removing ferric ion equipment
The collection of the state parameter at position, it is ensured that equipment reliability of operation.
Description of the drawings
Fig. 1 is the electric operation control circuit figure of the present invention；
Fig. 2 is the X-axis and y-axis stepper motor screw mandrel slide unit structure chart of the present invention；
Fig. 3 is the magnechuck work route map of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawings the invention will be further described with specific embodiment.
As shown in figure 1, flame proof equipment for removing ferric ion supervising device of the present invention includes programmable controller 1, program controller PLC
Device A/D converting units 2, the first photoelectric encoder 3, the second photoelectric encoder 4, X-axis motor screw mandrel slide unit 5, Y-axis stepping electricity
Machine screw mandrel slide unit 6, solenoid current detection sensor 7, magnechuck 8, the y-axis stepper motor screw mandrel slide unit 6 is mariages
Bar linkage structure, as shown in Fig. 2 two screw mandrels of the y-axis stepper motor screw mandrel slide unit 6 are respectively arranged in ore deposit favored area top
Y direction the left and right sides, the two ends of the X-axis motor screw mandrel slide unit 5 respectively with y-axis stepper motor screw mandrel slide unit 6
The screw mandrel slide unit of left and right two be fixedly connected, the magnechuck 8 be lifted on X-axis motor screw mandrel slide unit 5 slide unit lower section,
The solenoid current detection sensor 7 measures solenoid current value, and first photoelectric encoder 3, the second photoelectricity are compiled
The main shaft of code device 4 is connected respectively with the electric machine main shaft of X-axis motor screw mandrel slide unit 5, y-axis stepper motor screw mandrel slide unit 6, described
Solenoid current detection sensor 7 is connected with programmable controller A/D converting units 2, first photoelectric encoder 3,
Second photoelectric encoder 4 is connected with the input block high-speed counter of programmable controller 1, the programmable controller 1
Control X-axis motor screw mandrel slide unit 5, y-axis stepper motor screw mandrel slide unit 6, magnechuck 8 works.
Flame proof equipment for removing ferric ion ore deposit favored area carry out inhale ironworker make when, it should ore deposit favored area is all detected, here mistake
Cheng Zhong, the metal objects of magnechuck absorption are more and more, in time magnechuck should be moved to into receipts when load limit is reached
Ji Chu is returned after object is discharged and is restarted ore deposit selection operation at operating interruptions.If release operation, mistake can not be carried out in time
Metal object can come off from magnechuck after load, cause production accident or security incident.After completing release operation, magnechuck should
This accurately returns at operating interruptions and works on, and is otherwise possible to cause Lou to select.The present invention is big according to the electric current of solenoid
The little size for judging to inhale iron load, realizes automatic discharging of iron.As shown in figure 3, the flame proof equipment for removing ferric ion of the present invention is from the upper left corner
Home position starts, and is driven by X-axis motor screw mandrel slide unit 5, and moving from left to right along X-direction is carried out except ironworker makees, when
Magnechuck is reached behind the rightmost side of ore deposit favored area, and being driven by y-axis stepper motor screw mandrel slide unit 6 slides X-axis motor screw mandrel
Platform 5 and magnechuck 8 move down a detection range along Y direction, then X-axis motor inverted running, drive electromagnetism
Sucker 8 moves from right to left along X-direction and carries out ore deposit and select work, and so on circulates work, until whole ore deposit favored area is walked
It is complete.
The present invention is respectively using the first photoelectric encoder 3,4 two encoder to count positioning of the second photoelectric encoder.It is described
Photoelectric encoder using A B phase count modes, motor rotate forward drive encoder rotate forward when count value increase, during reversion count
Value is reduced.Set home position and move from the top down from left to right, along Y direction along X-direction to count zero point, magnechuck 8
Move as forward counting, from right to left, from bottom to top to subtract counting, such magnechuck has in systems corresponding unique count coordinate
Value.When electromagnetic chuck device runs to certain position, with the increase for inhaling iron, solenoid current detection sensor 7 is examined
When measuring solenoid operating current and reaching electric current at full capacity, this signal is delivered to into programmable controller 1, programmable control
Device processed 1 records position counting value herein, and controls X-axis motor screw mandrel slide unit 5, y-axis stepper motor screw mandrel slide unit 6 with galvanic electricity
Magnetic-disc 8 is moved at material collection (can be at origin) release material.Then drive again X-axis motor screw mandrel slide unit 5,
Y-axis stepper motor screw mandrel slide unit 6 drives magnechuck 8 to be moved at last time operating interruptions, proceeds ore deposit selection operation.
Due to colliery downhole equipment operating mode complexity, it would be possible to cause electromagnetism equipment for removing ferric ion job insecurity or can not work,
Need the working condition of real-time monitoring coil device, including the electricity of the electric current of coil, voltage, power, humidity, temperature and power supply
The parameters such as pressure, frequency.Present invention additionally comprises coil power sensor and transmitter 9, coil temperature sensor and transmitter 10, line
Circle humidity sensor and transmitter 11, main power voltage measurement sensor and transmitter 12, main power source frequency measurement sensor and
Transmitter 13, the sensor is connected with programmable controller A/D converting units 2.
In addition to the implementation, the present invention can also have other embodiment, all employing equivalents or equivalent transformation shape
Into technical scheme, all fall within the protection domain of application claims.
Claims (6)
1. a kind of flame proof equipment for removing ferric ion supervising device, it is characterised in that including programmable controller, programmable controller A/
D conversion unit, the first photoelectric encoder, the second photoelectric encoder, X-axis motor screw mandrel slide unit, y-axis stepper motor screw mandrel are slided
Platform, solenoid current detection sensor, magnechuck, the y-axis stepper motor screw mandrel slide unit be double lead linkage structure, institute
Two screw mandrels for stating y-axis stepper motor screw mandrel slide unit are respectively arranged in the left and right sides of the Y direction above ore deposit favored area, described
The two ends of X-axis motor screw mandrel slide unit are fixedly connected respectively with the screw mandrel slide unit of left and right two of y-axis stepper motor screw mandrel slide unit,
The magnechuck is lifted on the slide unit lower section of X-axis motor screw mandrel slide unit, and the solenoid current detection sensor is surveyed
The coil current value of amount flame proof equipment for removing ferric ion, first photoelectric encoder, the main shaft of the second photoelectric encoder are walked respectively with X-axis
Stepper motor screw mandrel slide unit, y-axis stepper motor screw mandrel slide unit electric machine main shaft connection, the solenoid current detection sensor with
Programmable controller A/D converting units connect, first photoelectric encoder, the second photoelectric encoder and program controller PLC
The input block high-speed counter of device is connected, the programmable controller controls X-axis motor screw mandrel slide unit, Y-axis stepping
Motor lead screw slide unit, magnechuck work.
2. flame proof equipment for removing ferric ion supervising device as claimed in claim 1, it is characterised in that also including coil power sensor with
Transmitter, the coil power sensor is connected with transmitter with programmable controller A/D converting units.
3. flame proof equipment for removing ferric ion supervising device as claimed in claim 1, it is characterised in that also including coil temperature sensor with
Transmitter, the coil temperature sensor is connected with transmitter with programmable controller A/D converting units.
4. flame proof equipment for removing ferric ion supervising device as claimed in claim 1, it is characterised in that also including coil humidity sensor with
Transmitter, the coil humidity sensor is connected with transmitter with programmable controller A/D converting units.
5. flame proof equipment for removing ferric ion supervising device as claimed in claim 1, it is characterised in that also pass including main power voltage measurement
Sensor and transmitter, the main power voltage measurement sensor is connected with transmitter with programmable controller A/D converting units.
6. flame proof equipment for removing ferric ion supervising device as claimed in claim 1, it is characterised in that also pass including main power source frequency measurement
Sensor and transmitter, the main power source frequency measurement sensor is connected with transmitter with programmable controller A/D converting units.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611224877.4A CN106583032B (en) | 2016-12-27 | 2016-12-27 | Flame proof equipment for removing ferric ion monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611224877.4A CN106583032B (en) | 2016-12-27 | 2016-12-27 | Flame proof equipment for removing ferric ion monitoring device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106583032A true CN106583032A (en) | 2017-04-26 |
| CN106583032B CN106583032B (en) | 2019-01-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611224877.4A Active CN106583032B (en) | 2016-12-27 | 2016-12-27 | Flame proof equipment for removing ferric ion monitoring device |
Country Status (1)
| Country | Link |
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| CN (1) | CN106583032B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB617680A (en) * | 1946-10-16 | 1949-02-09 | Electromagnets Ltd | Improvements relating to electro-magnetic separators |
| CN202331109U (en) * | 2011-11-18 | 2012-07-11 | 镇江市江南矿山机电设备有限公司 | Control device of flame-proof iron remover |
| CN202725318U (en) * | 2012-07-03 | 2013-02-13 | 辽宁裕隆机械设备有限公司 | Intelligent control ore de-ironing equipment with PLC (Programmable Logic Controller) |
| CN202778691U (en) * | 2012-09-21 | 2013-03-13 | 镇江市高等专科学校 | Magnetic field strength controlling and monitoring device of explosion-proof magnetic separation and iron removing equipment |
| CN203264862U (en) * | 2013-05-07 | 2013-11-06 | 安徽省皖北煤电集团有限责任公司百善煤矿 | Full-automatic control iron removal device |
| CN203494639U (en) * | 2013-10-14 | 2014-03-26 | 晋江新建兴机械设备有限公司 | Iron separator of ceramic machinery |
| CN204412441U (en) * | 2015-01-15 | 2015-06-24 | 赣州市豪鹏科技有限公司 | A kind of old and useless battery roasting material concentration equipment |
| CN204469885U (en) * | 2015-01-26 | 2015-07-15 | 刘志忠 | Movable self-discharging return electromagnet apparatus |
| CN205392729U (en) * | 2016-02-18 | 2016-07-27 | 沈阳隆基电磁科技股份有限公司 | Automatic iron disc formula de -ironing separator that unloads of infrared detection |
| CN206492605U (en) * | 2016-12-27 | 2017-09-15 | 镇江市高等专科学校 | Flame proof equipment for removing ferric ion supervising device |
-
2016
- 2016-12-27 CN CN201611224877.4A patent/CN106583032B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB617680A (en) * | 1946-10-16 | 1949-02-09 | Electromagnets Ltd | Improvements relating to electro-magnetic separators |
| CN202331109U (en) * | 2011-11-18 | 2012-07-11 | 镇江市江南矿山机电设备有限公司 | Control device of flame-proof iron remover |
| CN202725318U (en) * | 2012-07-03 | 2013-02-13 | 辽宁裕隆机械设备有限公司 | Intelligent control ore de-ironing equipment with PLC (Programmable Logic Controller) |
| CN202778691U (en) * | 2012-09-21 | 2013-03-13 | 镇江市高等专科学校 | Magnetic field strength controlling and monitoring device of explosion-proof magnetic separation and iron removing equipment |
| CN203264862U (en) * | 2013-05-07 | 2013-11-06 | 安徽省皖北煤电集团有限责任公司百善煤矿 | Full-automatic control iron removal device |
| CN203494639U (en) * | 2013-10-14 | 2014-03-26 | 晋江新建兴机械设备有限公司 | Iron separator of ceramic machinery |
| CN204412441U (en) * | 2015-01-15 | 2015-06-24 | 赣州市豪鹏科技有限公司 | A kind of old and useless battery roasting material concentration equipment |
| CN204469885U (en) * | 2015-01-26 | 2015-07-15 | 刘志忠 | Movable self-discharging return electromagnet apparatus |
| CN205392729U (en) * | 2016-02-18 | 2016-07-27 | 沈阳隆基电磁科技股份有限公司 | Automatic iron disc formula de -ironing separator that unloads of infrared detection |
| CN206492605U (en) * | 2016-12-27 | 2017-09-15 | 镇江市高等专科学校 | Flame proof equipment for removing ferric ion supervising device |
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| Publication number | Publication date |
|---|---|
| CN106583032B (en) | 2019-01-01 |
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