CN106561784A - Ultrahigh-pressure production technology of natural sausage casings - Google Patents
Ultrahigh-pressure production technology of natural sausage casings Download PDFInfo
- Publication number
- CN106561784A CN106561784A CN201611000360.7A CN201611000360A CN106561784A CN 106561784 A CN106561784 A CN 106561784A CN 201611000360 A CN201611000360 A CN 201611000360A CN 106561784 A CN106561784 A CN 106561784A
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- casing
- pressure
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- production technology
- ultra high
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C13/00—Sausage casings
- A22C13/0026—Chemical treatment of natural gut
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C17/00—Other devices for processing meat or bones
- A22C17/16—Cleaning of intestines; Machines for removing fat or slime from intestines
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Processing Of Meat And Fish (AREA)
Abstract
The invention provides an ultrahigh-pressure production technology of natural sausage casings, and relates to the technical field of production of sausage casings. The ultrahigh-pressure production technology disclosed by the invention comprises the following steps of firstly soaking semi-finished products of sausage casings through an ultrahigh-pressure addition agent, and then performing ultrahigh-pressure re-treatment twice at an appropriate temperature. The produced sausage casings are bright and uniform in color, smooth and transparent, fresh, free from peculiar smell, and compact in texture. The ultrahigh-pressure production technology disclosed by the invention is suitable for all different kinds of sausage casing raw materials in the prior art.
Description
Technical field
The present invention relates to the production technical field of casing.
Background technology
Natural casing be protein, fat content compared with horn of plenty, edible, but be easy to rotten, be used for intestines based article and add
One class product of work, its processing comes from the organs such as esophagus, stomach, small intestine, the large intestine of healthy livestock.Casing because rich in protein and
Fat, so in the processing, packaging, storage and transportation in casing, easily because environmental factor causes protein and fat
Oxidation, cause casing color and luster deterioration.Additionally, microorganism pollution can also cause the red phenomenon of sausage-casing salt to occur, quality decline, to intestines
Clothing processing enterprise brings the loss that cannot be retrieved.
It is relatively simple for the method for solving casing quality problem at present, suppress fat oxidation to tie up using color stabilizer more
Stablizing for color and luster is held, or suppresses the growth and breeding of microorganism with antistaling agent.As the A of CN 105053145 are disclosed《A kind of casing shield
Color technique》, by the way that casing soaking is being contained into dibutyl hydroxy toluene, tocopherol, arabo-ascorbic acid, tert-butyl hydroxy fennel
Color retention is carried out in ether, ascorbyl palmitate solution；The A of CN 105123889 are then disclosed《A kind of casing stores work
Skill》, by finished product casing soaking by tert-butylhydroquinone, ascorbic acid, sodium chloride, plant acetic acid, propane diols and natamycin
In the fresh-keeping liquid of composition, rear sealing preserve is drained, and the mixed gas of carbon dioxide and nitrogen, said method are passed through in container
Avoid the deterioration of casing quality to a certain extent, but the color stabilizer that uses of said method or antistaling agent are remained to health
Certain negative effect can be produced, additionally, operating procedure is relatively complicated, the difficulty of operation is increased.
Super-pressure process technology belongs to non-heating power process technology, it is considered to be a kind of very promising green processing technologies.
It is referred to after seal food is packed, be placed in water or other liquid as in the pressure system of transmission medium, apply 100Mpa ~
The processing pressure of 1000Mpa even more highs, processes at a certain temperature appropriate time, to reach sterilized, blunt enzyme and improve food
The purposes such as the functional characteristic of product.Ultra high pressure treatment not only can effectively kill the microorganism in food and the various enzymes of passivation etc.,
And for the vitamin in food, pigment and flavor substance etc. have no significant effect, even improve in food sterilizing, preservation and freshness
Flavour of food products, improves the aspects such as food tissue structure, functional characteristic with wide market prospects.
The content of the invention
Present invention is primarily intended to a kind of high-quality casing super-pressure production technology is provided, to improve traditional processing technology
The incidental color and luster of casing product, quality structure deterioration problem.
Present invention process is comprised the following steps：
1）Healthy animal small intestine is removed after intestinal contents, grease, manadesma, is pulled out after being rinsed with clear water, obtain the intestines after cleaning
Clothing；
2）Casing after cleaning is placed in super-pressure auxiliary agent and is soaked after 90 ± 20min, removed intestines dirt and obtain clean casing；
3）Clean casing and super-pressure auxiliary agent are remixed, ultra high pressure treatment twice is carried out under vacuumized conditions；
4）By the casing detergency builder after ultra high pressure treatment, that is, obtain casing；
The super-pressure auxiliary agent is made up of sodium chloride, calgon, second alcohol and water.
Critical process of the present invention is to soak semi-finished product casing initially with super-pressure auxiliary agent, then super-pressure under proper temperature
Repeat to process twice, the casing bright in color of production is uniform, lubricate transparent, fresh free from extraneous odour and quality structure consolidation.The present invention is suitable for
In the casing raw material of existing all different cultivars.
Using technical scheme, following beneficial effect can be obtained：
1st, under ultra high pressure treatment, the cell membrane of microorganism sustains damage in casing, or even thoroughly destroyed, reaches sterilization effect,
Eliminate carries out the series of side effects that anti-corrosion is brought using preservative, and the security for making casing is preferably ensured.
2nd, ultra high pressure treatment may act on non-covalent bond, and covalent bond is not destroyed substantially, and this is beneficial to keep casing
Natural quality, additionally, ultra high pressure treatment can be with the aldol condensation in strengthened collagen molecule, aldimine condensation, aldehyde alcohol group ammonia
Three kinds of crosslinkings of acid, lift the shear strength of casing.
3rd, ultra high pressure treatment will reduce the stability of fat in casing, accelerate the oxidizing process of fat, absolute ethyl alcohol
Presence can accelerate the dissolution of fat, and calgon is used as Cu2+、Fe3+And Ca2+Deng the chelating agent of metal ion, Ke Yiyan
Slow oxidation is reacted, and reduces the speed of becoming sour of product, in addition, the hexapolyphosphate sodium also effect with sticker, improves the matter of casing
Structure characteristic.
Further, sodium chloride of the present invention, calgon, the second alcohol and water mass fraction point in super-pressure auxiliary agent
Wei 0.5～1.5%, 0.05～0.1%, 15.5～20.5% and 78.0～83.5%.On the one hand sodium chloride combine calgon
The washing that as washing assisant, can be conducive to the inside and outside dirt of animal intestine disperses, on the other hand can chelated metal ions, delay
Due to color and luster deterioration caused by the oxidative rancidity of fat.And the use of ethanol can promote the dissolution of fat in casing, certain journey
The color and luster deterioration caused due to fat oxidation is avoided on degree.Above-mentioned super-pressure auxiliary agent cooperates with the cavitation of super-pressure, can be effective
Intestines dirt is removed, fat oxidation is reduced, the purpose of casing Color Quality is improved.
Pressure is 300～500MPa during each ultra high pressure treatment, and liquid pressure medium temperature is 35～40 DEG C, pressurize
Time is 10～15min.
Superhigh pressure technique is usually in closed container, with water or other liquid food or unclassified stores to be applied as medium
With high pressure, the purposes such as sterilizing, modified, processing and preservation are reached.Herein liquid pressure medium temperature is to refer to surpass to the present invention
The temperature of the liquid medium used in high-tension apparatus.
Pressure above of the present invention, the combination of temperature and time are that Jing trial test results prove production high-quality casing most
Good condition, the quality such as casing color and luster, quality structure is preferable under the conditions of being somebody's turn to do.Too high pressure, too low or too high medium temperature and
Dwell time all can have a negative impact to casing color and luster and quality structure.
Twice the interval time of ultra high pressure treatment is 10min, after first time ultra high pressure treatment, takes out after container shakes up to enter again
Second ultra high pressure treatment of row.Twice ultra high pressure treatment cleaning performance is more preferably for Jing.
Specific embodiment
First, high-quality casing super-pressure production technology：
From pig, sheep casing as raw material.
Prepare super-pressure auxiliary agent：By appropriate sodium chloride, calgon, the mixing of second alcohol and water, super-pressure auxiliary agent, Jing are formed
Test, wherein sodium chloride, calgon, the second alcohol and water mass fraction in super-pressure auxiliary agent be respectively 0.5～1.5%,
0.05～0.1%, 15.5～20.5% and 78.0～83.5%, it is stand-by.
1st, healthy animal small intestine is removed after intestinal contents, grease, manadesma, is pulled out after being rinsed with clear water, after obtaining cleaning
Casing.
2nd, the casing after cleaning is placed in super-pressure auxiliary agent to soak taken out after 90 ± 20min and drains removal enteral dirt,
Obtain clean casing.
3rd, the casing 500g for weighing cleaning is fitted in polypropylene film bag, is subsequently adding 500mL super-pressure auxiliary agents, mixes.
4th, the semi-finished product casing packaging bag containing super-pressure auxiliary agent is evacuated to bubble free state and is sealed.
5th, the semi-finished product casing after vacuum packaging is placed in extra-high tension unit carries out successively ultra high pressure treatment twice.
Every time pressure is 300～500MPa during ultra high pressure treatment, and liquid pressure medium temperature is 35～40 DEG C, the dwell time
For 10～15min.
Twice the interval time of ultra high pressure treatment is 10min, after first time ultra high pressure treatment, takes out vacuum packaging, is shaken up
Carry out second ultra high pressure treatment again afterwards.
6th, the semi-finished product casing after ultra high pressure treatment twice is taken out from packaging bag, detergency builder, then measure code,
Packaging, makes finished product casing.
As a result：The casing appearance luster light produced using present invention process is uniform, lubricates transparent, free from extraneous odour and quality structure is tight
It is real.
2nd, conventional machining process is respectively adopted
From pig, sheep casing as raw material.
1st, healthy animal small intestine is removed after intestinal contents, grease, manadesma, is pulled out after being rinsed with clear water, after obtaining cleaning
Casing.
2nd, the casing after rinsing measures on request code, and per 100 yards one is combined into, and per less than 16 sections, often saves and is not shorter than 2
Rice.
3rd, measure the casing after code to pickle and twine handle, will all section headers batch open after uniform salting pickle 12 hours or so.Work as intestines
When clothing is in half dry and wet state, twining handle becomes semi-finished product casing.
4th, semi-finished product casing is continued to clean and removes filth, embathe water temperature suitable.
5th, semi-finished product casing is pressed bore, length size point and is pricked, and then refined salt is pickled, and handle is twined after draining away the water, and makes finished product
Casing.
3rd, comparing result：
Casing color and luster, shear strength and microorganism lamp quality to the casing after this PROCESS FOR TREATMENT and traditional handicraft compares
Compared with the results are shown in Table 1.
Pig, the contrast of sheep casing quality before and after the super-pressure PROCESS FOR TREATMENT of table 1
Note：a-b：Under the conditions of same material, same row letter is different to represent significant difference.
Pig, sheep casing product and the traditional handicraft casing phase of the processing of Jing super-pressure technique are can be seen that from result in table 1
Than：Value of chromatism is significantly reduced, and Color Quality is obviously improved；Shear strength is dramatically increased, and quality structure is improved；Total plate count is notable
Reduce, effectively suppress the growth of microorganism.
The casing Jing after method of the present invention processing is these results suggest that, the color and luster of casing, quality structure are all improved, and
The growth and breeding of microorganism is inhibited to a certain extent, extends shelf life.Therefore, the high-quality casing of the technique productions for
Casing quality is lifted, the market competitiveness of traditional casing is improved, is that enterprise's increase economic interests have valuable help.
Claims (4)
1. the super-pressure production technology of a kind of natural casing, it is characterised in that comprise the following steps：
1）Healthy animal small intestine is removed after intestinal contents, grease, manadesma, is pulled out after being rinsed with clear water, obtain the intestines after cleaning
Clothing；
2）Casing after cleaning is placed in super-pressure auxiliary agent and is soaked after 90 ± 20min, removed intestines dirt and obtain clean casing；
3）Clean casing and super-pressure auxiliary agent are remixed, ultra high pressure treatment twice is carried out under vacuumized conditions；
4）By the casing detergency builder after ultra high pressure treatment, casing is obtained；
The super-pressure auxiliary agent is made up of sodium chloride, calgon, second alcohol and water.
2. the super-pressure production technology of natural casing according to claim 1, it is characterised in that：The sodium chloride, six inclined phosphorus
Sour sodium, the second alcohol and water mass fraction in super-pressure auxiliary agent is respectively 0.5～1.5%, 0.05～0.1%, 15.5～20.5%
With 78.0～83.5%.
3. the super-pressure production technology of natural casing according to claim 1, it is characterised in that：Each ultra high pressure treatment
When pressure be 300～500MPa, liquid pressure medium temperature be 35～40 DEG C, the dwell time be 10～15min.
4. according to claim 1 or 2 or 3 natural casing super-pressure production technology, it is characterised in that：Twice at super-pressure
The interval time of reason is 10min, and after first time ultra high pressure treatment, taking out after container shakes up carries out again second ultra high pressure treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611000360.7A CN106561784A (en) | 2016-11-14 | 2016-11-14 | Ultrahigh-pressure production technology of natural sausage casings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611000360.7A CN106561784A (en) | 2016-11-14 | 2016-11-14 | Ultrahigh-pressure production technology of natural sausage casings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106561784A true CN106561784A (en) | 2017-04-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611000360.7A Pending CN106561784A (en) | 2016-11-14 | 2016-11-14 | Ultrahigh-pressure production technology of natural sausage casings |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113080386A (en) * | 2019-12-23 | 2021-07-09 | 浙江波拉波拉食品股份有限公司 | Heart injection sausage |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113080386A (en) * | 2019-12-23 | 2021-07-09 | 浙江波拉波拉食品股份有限公司 | Heart injection sausage |
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Application publication date: 20170419 |