CN106553902B - Carbide chip automatic transferring - Google Patents
Carbide chip automatic transferring Download PDFInfo
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- CN106553902B CN106553902B CN201510645301.4A CN201510645301A CN106553902B CN 106553902 B CN106553902 B CN 106553902B CN 201510645301 A CN201510645301 A CN 201510645301A CN 106553902 B CN106553902 B CN 106553902B
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- screw
- threaded shaft
- shaft elevator
- guide rail
- scraping article
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Abstract
The present invention provides a kind of carbide chip automatic transferring, including the first screw-threaded shaft elevator, the second screw-threaded shaft elevator, first laser rangefinder, second laser rangefinder, vacuum chuck, magnechuck, controller, carrier-and-stacker, collecting cart, distance-sensor, motor, guide rail, guide rail bracket；On first screw-threaded shaft elevator and the second screw-threaded shaft elevator installation guide rail bracket；First laser rangefinder is connected with magnechuck；Magnechuck is connected with the first screw-threaded shaft elevator；Second laser rangefinder is connected with vacuum chuck；Vacuum chuck is connected with the second screw-threaded shaft elevator；Carrier-and-stacker, collecting cart, collector can move on guide rail；Controller, distance-sensor, motor are mounted on guide rail bracket.The present invention reduces production cost instead of hand labor；Blade transfer efficiency is high, improves product qualification rate, is suitble to the transhipment of various types of carbide chips.
Description
Technical field
The present invention relates to a kind of transfer device, specifically a kind of carbide chip automatic transferring.
Background technique
According to the production technology of carbide chip, there are also subsequent treatment process after blade sintering is come out of the stove, such as sandblasting, inspection
It looks into, pack, switch through in disk accordingly so needing for blade to be transferred to from sintering boat, in case subsequent processing operates.
Current transporting mode is manually to lift boat, and by product, slowly soft being poured into is switched through in disk.Due to hard
Matter alloy blade brittleness is larger, if blade generation mutually collision is easy to the defects of blade is fallen to side arrisdefect in transport process.
Although artificial hand picks up transhipment, avoidable blade touches scarce, inefficiency, high labor cost.
Summary of the invention
It is an object of the invention to: a kind of carbide chip transfer efficiency and stable product quality of can be improved is provided
Carbide chip automatic transferring.
To achieve the goals above, the present invention uses following technical scheme
Carbide chip automatic transferring, including the first screw-threaded shaft elevator, the second screw-threaded shaft elevator, first laser are surveyed
Distance meter, second laser rangefinder, vacuum chuck, magnechuck, boat, transmission belt, tray rack, controller, collector, receipts are scraped
Item receives scraping article back-and-forth motion frame, receives scraping article and moves up and down frame, carrier-and-stacker, collecting cart, limited block, distance-sensor, motor, leads
Rail and guide rail bracket；First screw-threaded shaft elevator is mounted on guide rail bracket by the first screw-threaded shaft elevator translating bracket, can control shifting
It is dynamic；Second screw-threaded shaft elevator is mounted on guide rail bracket by the second screw-threaded shaft elevator translating bracket, can be moved left and right；First swashs
Optar is connected with magnechuck；Magnechuck is connected with the first screw-threaded shaft elevator；Second laser rangefinder and vacuum chuck
It is connected；Vacuum chuck is connected with the second screw-threaded shaft elevator；Boat is placed on carrier-and-stacker；The quadrangle of boat is equipped with cushion block；Transmission
Band is mounted on tray rack；It is placed in tray rack and switches through pallet；Receipts scraping article moves up and down frame and is mounted on receipts scraping article back-and-forth motion
On frame；Receive scraping article and move up and down frame with scraping article is received and connect, receipts scraping article can around, move up and down；Collector and receipts scraping article
It is moved forward and backward frame connection；Collector is equipped with storage box and limited block；Carrier-and-stacker, collecting cart, collector can be moved up in guide rail
Dynamic, guide rail is equipped with limited block；Controller, distance-sensor, motor are mounted on guide rail bracket.In use, guide rail bracket, guide rail,
Tray rack is respectively mounted on the ground.
The course of work of the invention:
Blade after coming out of the stove is evenly distributed in boat, and since boat is plate, every disc blades are weights when being sintered into furnace
It stacks and puts, therefore be higher than the cushion block of boat inner blade in the setting of the quadrangle of boat, be used to support the weight of boat above and blade,
The blade in following boat is prevented to be crushed.Boat is overlapped from level to level and is placed in carrier-and-stacker by operator, then by carrier-and-stacker
It shifts the designated position in transhipment workspace onto, and fixes limit with limited block.Starter, laser range finder measure magnechuck
To the distance of blade, and controller is passed information to, controller control magnechuck drops at 0.5mm above blade
When, magnechuck is powered, and after blade is picked up, after magnechuck rising is moved to above transferring pallet, magnechuck decline exists
Stop at tray substrate 0.5mm, thus magnechuck power-off, release blade completes the whole disk of blade in transferring pallet
Transhipment.After blade is picked up by magnechuck, collector starts to act, and the cushion block in boat is scraped in storage box, or by operating
Personnel remove cushion block, and vacuum chuck moves to above empty boat disk after this, and vacuum chuck bottom and boat are in close contact,
Vacuum chuck, which is evacuated, to be formed negative pressure and picks up empty boat, is transferred in collecting cart.After magnechuck first shifts blade, vacuum
Sucker draws empty boat again, and the tact of motion of both controller control alternately draws blade and empty boat, makes blade and sky
Boat transfer coordinate carry out.Empty transferring pallet is placed in tray rack, sets pallet pop-up according to productive temp tray rack
In on transmission belt, being driven band discontinuities start and stop, after blade is transported in pallet, it is driven tape starting, after blade is sent out certain distance
Stop, tray rack pops up new empty pallet, and next disc blades are switched through in waiting.
Effect of the invention is that: overcome man-handling of materials blade low efficiency, large labor intensity, product high rejection rate lack
Point reduces production cost instead of hand labor；Blade transfer efficiency is high, while avoiding in transport process between blade
Contact-impact, reduce the rejection rate of blade, improve product qualification rate, be suitble to various types of carbide chips turn
Fortune.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is top view of the invention.
Fig. 3 is rearview of the invention.
In figure: 1, guide rail bracket；2, boat；3, vacuum chuck；4, the second screw-threaded shaft elevator；5, the second screw-threaded shaft elevator translates
Bracket；6, magnechuck, the 7, first screw-threaded shaft elevator；8, the first screw-threaded shaft elevator translating bracket；9, switch through pallet；10, it is driven
Band；11, collecting cart；12. guide rail；13, carrier-and-stacker；14, second laser rangefinder；15, first laser rangefinder；16, controller；
17, tray rack；18, cushion block；19, it receives scraping article and is moved forward and backward frame；20, it receives scraping article and moves up and down frame；21, scraping article is received；22, it stores
Box；23, collector；24, limited block；25, distance-sensor；26, motor；27, blade
A: the first product zone
B: the second product zone
C: third product zone
D: the four product zone
Specific embodiment
The invention will be further described with reference to the accompanying drawings and detailed description:
As shown in Figure 1, Figure 2, Figure 3 shows, the present invention include guide rail bracket 1, boat 2, vacuum chuck 3, the second screw-threaded shaft elevator 4,
Magnechuck 6, the first screw-threaded shaft elevator 7, transmission belt 10, collecting cart 11, guide rail 12, carrier-and-stacker 13, second laser rangefinder 14,
First laser rangefinder 15, tray rack 17, receives scraping article back-and-forth motion frame 19 at controller 16, receives scraping article and moves up and down frame 20, receives and scrape
Item 21, collector 23, limited block 24, distance-sensor 25 and motor 26.
First screw-threaded shaft elevator 7 is mounted on guide rail bracket 1 by the first screw-threaded shaft elevator translating bracket 8, can control shifting
It is dynamic；Second screw-threaded shaft elevator 4 is mounted on guide rail bracket 1 by the second screw-threaded shaft elevator translating bracket 5, can be moved left and right；The
One laser range finder 15 is connected with magnechuck 6；Magnechuck 6 is connected with the first screw-threaded shaft elevator 7；Second laser rangefinder 14
It is connected with vacuum chuck 3；Vacuum chuck 3 is connected with the second screw-threaded shaft elevator 4；Boat 2 is placed on carrier-and-stacker 13；Boat 2
Quadrangle is equipped with cushion block 18；Transmission belt 10 is mounted on tray rack 17；It is placed in tray rack 17 and switches through pallet 9；Receive scraping article or more
Movable stand 20, which is mounted on, to be received on scraping article back-and-forth motion frame 19；Receipts scraping article 21 moves up and down frame 20 with receipts scraping article and connect, and receives scraping article 21
Can front and rear, left and right, move up and down；Collector 23 is connect with scraping article back-and-forth motion frame 19 is received；Collector 23 is equipped with storage box
22 and limited block 24；Carrier-and-stacker 13, collecting cart 11, collector 23 can move on guide rail 12；Limited block 24 shares 16,
In 12 be mounted on guide rail 12, for limiting 23 4 carrier-and-stacker 13, collecting cart 11 and collector supporting legs on guide rail 12
It is moved forward and backward distance；There are 4 limited blocks 24 on collector 23, receives scraping article back-and-forth motion frame 19 on collector 23 for limiting
It is moved forward and backward distance.Controller 16, distance-sensor 25, motor 26 are mounted on guide rail bracket 1.In use, guide rail bracket 1, guide rail
12, tray rack 17 is respectively mounted on the ground.
The course of work of the invention:
Blade 27 after coming out of the stove is evenly distributed in boat 2, since boat 2 is plate, every disc blades when being sintered into furnace
27 be that overlapping is stacked, therefore is equipped with the cushion block 18 higher than 2 inner blade 27 of boat in the quadrangle of boat 2, is used to support top boat 2
And the weight of blade 27, prevent the blade 27 in following boat 2 to be crushed.Supported between boat 2 by cushion block 18.Operator
Boat 2 is overlapped from level to level and is placed in carrier-and-stacker 13, then shifts carrier-and-stacker 13 onto designated position in transhipment workspace, is used in combination
The fixed limit of limited block.One furnace product has two product areas of ABCD tetra- or AC.Operator shifts carrier-and-stacker 13 onto guide rail
On 12, guarantee that the first product zone A and the second product zone B in the underface of vacuum chuck 3 and the first screw-threaded shaft elevator 7, that is, is located at
In transit zone, and limited with 4 limited blocks 24 are fixed.
There are three processes for blade transhipment: 1, drawing transfer blade；2, cushion block is withdrawn；3, it draws and shifts empty boat.Three works
After there is sequence strict sequence, the absorption of blade 27 to remove, then cushion block 18 is struck off, after cushion block 18 takes out, then draws boat 2.
Three process cycle operations, each member reset after the blade transhipment of the first product zone A, start to draw the second product zone
The blade of B.
A, after the blade transhipment in twoth area B, each member reset, device is out of service, and operator removes limited block 24,
Carrier-and-stacker 13 is elapsed forward, is located at third product zone C and the 4th product zone D in transit zone, starts motor 26, is repeated above-mentioned
Process completes the blade transfer of third product zone C and the 4th product zone D.
1, transfer blade is drawn
Starter, the pop-up of tray rack 17 switch through pallet 9, switch through 9 position of pallet and fix, transmission belt 10 is static at this time.Together
When motor 26 start, magnechuck 6 is moved to the surface of the first product zone A, and first laser rangefinder 15 starts, and measures electromagnetism
Sucker 6 arrives the vertical range of blade 27, and passes information to controller 16, and controller 16 is controlling the first screw-threaded shaft elevator 7 just
Turn starting, control magnechuck 6 drops at the 0.5mm apart from blade 27.The starting of 6 control device of magnechuck is powered, electromagnetism
Sucker 6 leads to magnetic, picks up blade 27, and keep magnetic force.The reversion starting of first screw-threaded shaft elevator 7, magnechuck 6 rises 10mm, high
Direction is spent to keep.Magnechuck 6 is moved to the left to the surface for switching through pallet 9, and first laser rangefinder 15 starts, and measures electromagnetism
Sucker 6 is to the vertical range for switching through 9 bottom surface of pallet, and the first screw-threaded shaft elevator 7, which rotates forward, to be started, and magnechuck 6 drops to distance and connects
It asks at the 0.5mm of 9 bottom surface of disk, the starting of 6 control device of magnechuck, power-off, 6 demagnetization of magnechuck discharge blade 27 and falls within
Switch through in pallet 9, magnechuck 6 is kept without magnetic force state.Transmission belt 10 starts, and will switch through pallet 9 forward equipped with blade 27
After transporting certain distance, transmission belt 10 stops, and what tray rack 17 popped up next sky switches through pallet 9, and next dise knife is switched through in waiting
Piece.Magnechuck 6 at this time stops, and after empty boat 2 is picked up reset by vacuum chuck 3, then is moved to the first product zone A's
Surface starts the transhipment of the second disc blades.
2, cushion block is withdrawn
After magnechuck 6 siphons away blade 27, the receipts scraping article on collector 23 is moved forward and backward frame 19 and moves forward to front
24 extreme positions of limited block after stop, at this point, receive after scraping article 21 drops to the 1mm of the empty boat 2 of distance by extreme higher position,
It receives scraping article back-and-forth motion frame 19 to start to be moved rearwardly into 24 extreme positions of subsequent limited block, receives scraping article 21 for the pad in boat 2
Block 18 is scraped in storage box 22.This step is also manually operable, blade 27 picks up remove after, using receive scraping article 21 will be in boat 2
Cushion block 18 scrape in storage box 22.
3, it draws and shifts empty boat
After cushion block 18 withdraws boat 2, vacuum chuck 3 is moved to the left to the surface of the first product zone A, second laser ranging
Instrument 14 measures vacuum chuck 3 to the vertical range of empty boat 2, and controller 16 controls the second screw-threaded shaft elevator 4 and rotates forward starting, very
Suction disk 3 drops to the bottom surface of vacuum chuck 3 and empty boat 2 is in close contact.The pumping of vacuum chuck 3 forms negative pressure of vacuum, inhales
Take boat 2.The reversion starting of second screw-threaded shaft elevator 4, vacuum chuck 3 rise to extreme higher position, and short transverse is kept.Vacuum chuck
3 move right to the surface of the second product zone B of collecting cart 11, and second laser rangefinder 14 measures sucker 3 and arrives empty collecting cart
The distance of 11 bottom surfaces, the second screw-threaded shaft elevator 4 rotate forward starting, vacuum chuck 3 drop to the second product zone of distance B bottom surface (or
Empty boat) at 0.5mm.Vacuum chuck 3 is inflated, and boat 2 is discharged.After magnechuck 6 first shifts blade 27, vacuum chuck 3 is again
Empty boat 2 is drawn, the tact of motion of both control of controller 16 alternately draws blade 27 and empty boat 2, makes 27 He of blade
The transfer of empty boat 2 is coordinated to carry out.Magnechuck 6 and vacuum chuck 3 bilateral reciprocation all on guide rail bracket 1, vacuum are inhaled
The top of disk 3 is equipped with distance-sensor 25, when distance-sensor 25 senses the distance between magnechuck 6 and vacuum chuck 3
When less than setting value (such as 100mm), system alarm simultaneously stops immediately, prevents maloperation from magnechuck 6 being caused to touch with vacuum chuck 3
It hits.
After the transhipment for completing the first disc blades 27, repetition above step is finished up to the transhipment of blade 27 of the first product zone A,
Device starts to draw the blade 27 of the second product zone B.After the blade 27 of second product zone B is drawn, vacuum chuck 3 and electromagnetism
Sucker 6 all resets to extreme higher position, the wholly off operation of whole device, and operator removes limited block 24, by carrier-and-stacker 13
Next station is shifted into collecting cart 11, i.e., third product zone C or the 4th product zone D be located to the underface of sucker 3, and with limit
The fixed limit of position block 24.
Repetitive operation is after the blade 27 of entire carrier-and-stacker 13 all shifts, vacuum chuck 3, the first screw-threaded shaft elevator
7 reset, and arresting stop operation, operator removes carrier-and-stacker 13, collecting cart 11, then is pushed into 27 turns of a new turning insert
Fortune.
Guide rail bracket 1 can also be done width by the present invention, and width range includes four product zones of carrier-and-stacker 13, the first lead screw liter
Drop machine 7 and the second screw-threaded shaft elevator 4 can be moved forward and backward, primary to be pushed into carrier-and-stacker 13 and collecting cart 11, then can transport four
The blade 27 of product zone does not have to midway and shuts down mobile carrier-and-stacker 13 and collecting cart 11.
The present invention is as unit of disk, and the primary all blades transported in a disk boat, transfer efficiency is high, and in transport process
Relative position between blade is constant, and blade will not be in contact collision, reduce faulty goods, and the quality for improving product is stablized
Property.
Claims (1)
1. carbide chip automatic transferring, it is characterised in that: including the first screw-threaded shaft elevator, the second screw-threaded shaft elevator,
First laser rangefinder, second laser rangefinder, vacuum chuck, magnechuck, boat, transmission belt, tray rack, controller, receipts
Storage receives scraping article, receives scraping article back-and-forth motion frame, and receipts scraping article moves up and down frame, carrier-and-stacker, collecting cart, limited block, distance perception and answers
Device, motor, guide rail, guide rail bracket；First screw-threaded shaft elevator is mounted on guide rail bracket by the first screw-threaded shaft elevator translating bracket, energy
Enough move left and right；Second screw-threaded shaft elevator is mounted on guide rail bracket by the second screw-threaded shaft elevator translating bracket, can control shifting
It is dynamic；First laser rangefinder is connected with magnechuck；Magnechuck is connected with the first screw-threaded shaft elevator；Second laser rangefinder with
Vacuum chuck is connected；Vacuum chuck is connected with the second screw-threaded shaft elevator；Boat is placed on carrier-and-stacker；The quadrangle of boat is equipped with pad
Block；Transmission belt is mounted on tray rack；It is placed in tray rack and switches through pallet；Receive scraping article move up and down frame be mounted on receive scraping article before
Afterwards on movable stand；Receive scraping article and move up and down frame with scraping article is received and connect, receipts scraping article can around, move up and down；Collector with
It receives scraping article and is moved forward and backward frame connection；Collector is equipped with storage box and limited block；Carrier-and-stacker, collecting cart, collector can led
It is moved on rail, guide rail is equipped with limited block；Controller, distance-sensor, motor are mounted on guide rail bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510645301.4A CN106553902B (en) | 2015-09-30 | 2015-09-30 | Carbide chip automatic transferring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510645301.4A CN106553902B (en) | 2015-09-30 | 2015-09-30 | Carbide chip automatic transferring |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106553902A CN106553902A (en) | 2017-04-05 |
| CN106553902B true CN106553902B (en) | 2019-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510645301.4A Active CN106553902B (en) | 2015-09-30 | 2015-09-30 | Carbide chip automatic transferring |
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| CN108272630B (en) * | 2018-03-14 | 2024-05-03 | 刘增磊 | Moxibustion device |
| CN108840103B (en) * | 2018-08-08 | 2024-03-08 | 江西衡源智能装备股份有限公司 | Automatic feeding and transferring device for glass panels |
| CN112122808B (en) * | 2020-10-21 | 2022-08-09 | 东莞市创远激光科技有限公司 | Workpiece clamp of laser cutting machine and blanking method |
| CN114084675B (en) * | 2021-11-25 | 2024-02-06 | 湖南航天磁电有限责任公司 | Electromagnetic adsorption device for hard alloy |
| CN114074828B (en) * | 2021-12-17 | 2023-07-25 | 西北电子装备技术研究所(中国电子科技集团公司第二研究所) | Method for transferring trays of microelectronic packaging components among high-vacuum closed cavities |
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| JP3039026B2 (en) * | 1991-08-15 | 2000-05-08 | 石川島播磨重工業株式会社 | Automatic blade arrangement device |
| EP1314664A2 (en) * | 2001-11-27 | 2003-05-28 | OMA S.r.l. | Depalletizing machine with rotatable manipulating head |
| CN101723178A (en) * | 2009-09-08 | 2010-06-09 | 南通皋液液压机有限公司 | Planar automatic taking mechanical hand |
| CN102179516A (en) * | 2011-04-21 | 2011-09-14 | 株洲钻石切削刀具股份有限公司 | Multipurpose boat for powder metallurgical sintering and multipurpose boat unit |
| CN103112712A (en) * | 2013-01-31 | 2013-05-22 | 深圳深蓝精机有限公司 | Loading equipment |
| CN203170959U (en) * | 2013-04-12 | 2013-09-04 | 河源富马硬质合金股份有限公司 | Powder metallurgy transfer system |
| CN203794967U (en) * | 2014-04-02 | 2014-08-27 | 青岛优麦斯新型材料有限公司 | Graphite boat |
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- 2015-09-30 CN CN201510645301.4A patent/CN106553902B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3039026B2 (en) * | 1991-08-15 | 2000-05-08 | 石川島播磨重工業株式会社 | Automatic blade arrangement device |
| EP1314664A2 (en) * | 2001-11-27 | 2003-05-28 | OMA S.r.l. | Depalletizing machine with rotatable manipulating head |
| CN101723178A (en) * | 2009-09-08 | 2010-06-09 | 南通皋液液压机有限公司 | Planar automatic taking mechanical hand |
| CN102179516A (en) * | 2011-04-21 | 2011-09-14 | 株洲钻石切削刀具股份有限公司 | Multipurpose boat for powder metallurgical sintering and multipurpose boat unit |
| CN103112712A (en) * | 2013-01-31 | 2013-05-22 | 深圳深蓝精机有限公司 | Loading equipment |
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| Publication number | Publication date |
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| CN106553902A (en) | 2017-04-05 |
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