CN106553065A - A kind of exhaust pipe of engine automatic production line - Google Patents
A kind of exhaust pipe of engine automatic production line Download PDFInfo
- Publication number
- CN106553065A CN106553065A CN201710005544.0A CN201710005544A CN106553065A CN 106553065 A CN106553065 A CN 106553065A CN 201710005544 A CN201710005544 A CN 201710005544A CN 106553065 A CN106553065 A CN 106553065A
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- China
- Prior art keywords
- product
- welding
- detection
- station
- cubing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/14—Suspension elements of automobile vehicles
Abstract
The invention discloses a kind of exhaust pipe of engine automatic production line, assembling station includes frock more changing device, frock display unit and multiple Product Assembly frocks；Rotating welding station includes rotating disk, 4 indexing dispensers and welding robot；Automatic detection tool station includes detection platform, testing stand and product cubing；Airtight detection station includes detecting fixture and airtight cubing；Finished product station includes certified products bin, defective work bin and conveyer device.The operations such as the assembling of product, welding and performance detection are realized that automatic Continuity is produced by the present invention, whole process is full-automatic work, without the need for manual hand manipulation, greatly save artificial and space, improve production efficiency, it is ensured that product yield, and the assembling work of the product of different size can be applied to, versatility is good, reduces enterprise's production capacity, increases economic efficiency.
Description
Technical field
The present invention relates to exhaust pipe of engine production technical field, more particularly to a kind of exhaust pipe of engine fully-automatic production
Line.
Background technology
Exhaustor is installed between engine exhaust and acoustic filter, makes whole gas extraction system in Flexible spacecraft, so as to
Play a part of vibration and noise reducing, convenient installation and extend the exhausting silencer system life-span.Exhaustor is mainly used in Light-duty Vehicle, miniature
Car, car and motorcycle.Domestic automobile industry exhaustor is most at present forms using steel plate is coiling welded, and automobile exhaust pipe weldering
Connect quality and directly affect the performance of automobile, service life, environmental pollution and noise level.But existing exhaustor life
Product equipment is generally manual work, and the quantity of operator is more, and working strength is big, and work efficiency is low, while and cannot
Ensure the quality of product, entreprise cost input is big, deficiency in economic performance, and there is the hidden danger of quality.
Therefore, in order to solve above-mentioned problem, the present invention is special to provide a kind of new technical scheme.
The content of the invention
It is an object of the invention to provide a kind of exhaust pipe of engine automatic production line, deposits in can solve the problem that prior art
The problems such as production automation degree is low, product quality is difficult to ensure that and cost input is high.
It is of the invention for the technical scheme adopted by above-mentioned technological deficiency to be：
A kind of exhaust pipe of engine automatic production line, including it is assembling station, rotating welding station, automatic detection tool station, airtight
Detection station and finished product station, 5 station complete the automatic transporting of product and defeated by multiple spaced transfer robots
Send, wherein：
The assembling station includes frock more changing device, frock display unit and multiple Product Assembly frocks, the Product Assembly work
Dress is fixed in frock display unit by compression cylinder, and the frock more changing device automatic clamping is carried Product Assembly frock and completed
Automatic mold-change is operated；
The rotating welding station includes rotating disk, 4 indexing dispensers and welding robot, and the rotating disk is by 4 indexing dispensers etc.
It is divided into 4 welding posts, one of welding post is linked and packed station, rotation of remaining three welding post according to rotating disk
Direction is divided into welding post I, welding post II and welding post III, is provided with least one on the welding post I, II, III
Welding robot；
The automatic detection tool station includes detection platform, testing stand and product cubing, the carrying implement of III front end of the welding post
Product that device people's automatic clamping is welded simultaneously is carried on testing stand, and the testing stand is arranged in detection platform, and detects flat
Product cubing is installed on platform；
The airtight detection station includes detecting fixture and airtight cubing that product is carried and is fixed on detection fixture by transfer robot
On, and the air-tightness of product is detected by airtight cubing；
The finished product station includes certified products bin, defective work bin and conveyer device, transfer robot will detect it is qualified or
Underproof product is disaggregatedly carried to certified products bin and defective work bin, and is carried out by different conveyer devices
Conveying.
Further, weldering is correspondingly arranged in the position of at least one welding robot on the welding post I, II, III
The clear rifle device of rifle.
Further, each welding post is provided with product induction installation in place, and automatic sensing signal in place simultaneously passes letter
In at least one welding robot.
Further, welding detection robot is additionally provided with the welding post III, is carried out by infrared scanner
The multi-point scanning of welding bead, and scanning detecting result is exported by liquid crystal display apparatus.
Further, the product cubing senses product, and testing stand is displaced downwardly to automatically detection platform and is detected, detection
Frame exports detection signal by image display while reset.
Further, the product cubing adopts approach switch sensor.
Further, the product cubing is reserved with avoidance gap in the test position of product.
Further, the airtight detection station grips product by transfer robot and is overturn.
The invention has the beneficial effects as follows：The operations such as the assembling of product, welding and performance detection are realized automatic by the present invention
Consecutive production, completes automatic transporting and the welding of product by welding robot and transfer robot, and whole process is for entirely certainly
Dynamic chemical industry is made, and without the need for manual hand manipulation, greatlys save artificial and space, improve production efficiency, it is ensured that product yield, and
The automatic replacing of assembly tooling is realized by frock more changing device, the assembling work of the product of different size, behaviour can be applied to
Make rapid and convenient, versatility is good, reduce enterprise's production capacity, increase economic efficiency.
Description of the drawings
With reference to the accompanying drawings and detailed description the present invention is described in further detail.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of assembling station of the present invention.
Fig. 3 is the structural representation of automatic detection tool station of the present invention.
Wherein：1st, assemble station, 2, rotating welding station, 3, automatic detection tool station, 4, airtight detection station, 5, finished product
Station, 6, transfer robot, 11, frock more changing device, 12, frock display unit, 13, Product Assembly frock, 21, rotating disk, 22,4
Indexing dispenser, 23, welding robot, 24, welding post I, 25, welding post I, 26, the clear rifle of welding post III, 27, welding gun
Device, 31, detection platform, 32, testing stand, 33, product cubing, 34, approach switch sensor, 35, by image display,
41st, detect fixture, 42, airtight cubing, 51, certified products bin, 52, defective work bin, 53, conveyer device.
Specific embodiment
In order to deepen the understanding of the present invention, below in conjunction with embodiment and accompanying drawing, the invention will be further described, should
Embodiment is only used for the explanation present invention, does not constitute the restriction to protection scope of the present invention.
A kind of exhaust pipe of engine automatic production line as shown in Figure 1 to Figure 3, including assembling station 1, rotating welding work
2, automatic detection tool station 3,5,5 station of airtight detection station 4 and finished product station of standing pass through multiple spaced conveying robots
People 6 completes the automatic transporting of product and conveying, wherein：
Assembling station 1 includes frock more changing device 11, frock display unit 12 and multiple Product Assembly frocks 13, Product Assembly frock
13 are fixed in frock display unit 12 by compression cylinder, and it is complete that frock more 11 automatic clamping of changing device carries Product Assembly frock 13
Operate into automatic mold-change；
Rotating welding station 2 includes the indexing dispenser 22 of rotating disk 21,4 and welding robot 23, and rotating disk 21 is by 4 indexing dispensers 22
It is divided into 4 welding posts, one of welding post is linked and packed station 1, and remaining three welding post is according to rotating disk 41
Direction of rotation be divided into welding post I 24, welding post II 25 and welding post III 26, on welding post I 24, II 25, III 26
It is provided with least one welding robot 23；
Automatic detection tool station 3 includes detection platform 31, testing stand 32 and product cubing 33, the carrying implement of III 26 front end of welding post
Product that 6 automatic clamping of device people is welded simultaneously is carried on testing stand 32, and testing stand 32 is arranged in detection platform 31, and is detected
Product cubing 33 is installed on platform 31；
Airtight detection station 4 includes detecting fixture 41 and airtight cubing 42 that product is carried and is fixed on detection folder by transfer robot 6
On tool 41, and the air-tightness of product is detected by airtight cubing 42；
Finished product station 5 includes certified products bin 51, defective work bin 52 and conveyer device 53, and transfer robot 5 will be detected and be closed
The product of acceptance or rejection is disaggregatedly carried to certified products bin 51 and defective work bin 52, and by different conveyings
Device 53 is conveyed.
In the present embodiment, the position on welding post I 24, II 25, III 26 at least one welding robot 23 is corresponding
It is provided with the clear rifle device 27 of welding gun, the clear rifle time of the clear rifle device of welding gun 27 is set as clear rifle automatically, that can realize welding condition can
Persistently manage, can also improve welding efficiency.
In the present embodiment, each welding post is provided with product induction installation in place, and automatic sensing signal in place is simultaneously
At least one welding robot 23 is messaging in, ensures that welding robot 23 is operated every time by automatic sensing product mode in place
Effectiveness and accuracy, high degree of automation.
In the present embodiment, welding detection robot is additionally provided with welding post III 26, is entered by infrared scanner
The multi-point scanning of row welding bead, and scanning detecting result is exported by liquid crystal display apparatus, it is possible to use sensor identification welding is not
It is good, contrast is carried out with standard after welding bead scanning and judge whether product is qualified, can significantly improve inspection frequency and examination scope；Or
Whether person visually judges product by way of display of taking pictures qualified, is judged really by setting different types of bad standard
Recognize various bad types, it is ensured that the production yield of product.
In the present embodiment, product cubing 33 senses product, and testing stand 32 is displaced downwardly to automatically detection platform 31 and is examined
Survey, detection signal is exported by image display 35 while testing stand 32 resets, image is equipped with after Product checking and shows dress
35 are put, the automatic detection of product can quickly and be accurately completed.
In the present embodiment, product cubing 33 adopts approach switch sensor 34, and touch sensor is in U-shaped piece of position of product
When putting gathered data, due to the restriction of test position structure, easily occur that data are unstable, the low phenomenon of degree of accuracy, using connecing
Nearly 34 replacement touch sensor of switch sensor, can in the case where detection object is not contacted automatic detection, it is to avoid it is right
The damage of sensor itself and target, detection speed are fast, flexible for installation convenient.
In the present embodiment, product cubing 33 is reserved with avoidance gap in the test position of product, and cubing is in operating process
In, the catch of product suspension hook easily causes to interfere to cubing, avoids interference of the product to cubing by arranging avoidance gap, and
And to avoid add chock in gap by way of being adapted to the product of different size.
In the present embodiment, airtight detection station 4 grips product by transfer robot 6 and is overturn, by airtight
Cubing 42 and the linkage operation of transfer robot 6, it is ensured that the comprehensive and accuracy of the airtight detection of product, high degree of automation.
The invention has the beneficial effects as follows：The operations such as the assembling of product, welding and performance detection are realized automatic by the present invention
Consecutive production, whole process are full-automatic work, without the need for manual hand manipulation, greatly save artificial and space, improve
Production efficiency, it is ensured that product yield, and the assembling work of the product of different size can be applied to, versatility is good, reduces enterprise
Industry production cost, increases economic efficiency.
The preferred embodiments of the present invention are the foregoing is only, the present invention is not limited to, for the skill of this area
For art personnel, the present invention can have various modifications and variations.It is all within the spirit and principles in the present invention, made any repair
Change, equivalent, improvement etc., should be included within the scope of the present invention.
Claims (8)
1. a kind of exhaust pipe of engine automatic production line, including assembling station, rotating welding station, automatic detection tool station, gas
Close detection station and finished product station, it is characterised in that：5 station complete product by multiple spaced transfer robots
Automatic transporting and conveying, wherein：
The assembling station includes frock more changing device, frock display unit and multiple Product Assembly frocks, the Product Assembly work
Dress is fixed in frock display unit by compression cylinder, and the frock more changing device automatic clamping is carried Product Assembly frock and completed
Automatic mold-change is operated；
The rotating welding station includes rotating disk, 4 indexing dispensers and welding robot, and the rotating disk is by 4 indexing dispensers etc.
It is divided into 4 welding posts, one of welding post is linked and packed station, rotation of remaining three welding post according to rotating disk
Direction is divided into welding post I, welding post II and welding post III, is provided with least one on the welding post I, II, III
Welding robot；
The automatic detection tool station includes detection platform, testing stand and product cubing, the carrying implement of III front end of the welding post
Product that device people's automatic clamping is welded simultaneously is carried on testing stand, and the testing stand is arranged in detection platform, and detects flat
Product cubing is installed on platform；
The airtight detection station includes detecting fixture and airtight cubing that product is carried and is fixed on detection fixture by transfer robot
On, and the air-tightness of product is detected by airtight cubing；
The finished product station includes certified products bin, defective work bin and conveyer device, transfer robot will detect it is qualified or
Underproof product is disaggregatedly carried to certified products bin and defective work bin, and is carried out by different conveyer devices
Conveying.
2. a kind of exhaust pipe of engine automatic production line according to claim 1, it is characterised in that：The welding post
Ith, the clear rifle device of welding gun is correspondingly arranged in the position of at least one welding robot on II, III.
3. a kind of exhaust pipe of engine automatic production line according to claim 1, it is characterised in that：Each welding post
Product induction installation in place is provided with, automatic sensing signal in place is simultaneously messaging at least one welding robot.
4. a kind of exhaust pipe of engine automatic production line according to claim 1, it is characterised in that：The welding post
Welding detection robot is additionally provided with III, the multi-point scanning of welding bead is carried out by infrared scanner, and Scanning Detction is tied
Fruit is exported by liquid crystal display apparatus.
5. a kind of exhaust pipe of engine automatic production line according to claim 1, it is characterised in that：The product cubing
Product is sensed, testing stand is displaced downwardly to automatically detection platform and is detected, while testing stand resets, pass through image display
Output detection signal.
6. a kind of exhaust pipe of engine automatic production line according to claim 1, it is characterised in that：The product cubing
Using approach switch sensor.
7. a kind of exhaust pipe of engine automatic production line according to claim 1, it is characterised in that：The product cubing
Avoidance gap is reserved with the test position of product.
8. a kind of exhaust pipe of engine automatic production line according to claim 1, it is characterised in that：The airtight detection
Station grips product by transfer robot and is overturn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710005544.0A CN106553065A (en) | 2017-01-04 | 2017-01-04 | A kind of exhaust pipe of engine automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710005544.0A CN106553065A (en) | 2017-01-04 | 2017-01-04 | A kind of exhaust pipe of engine automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106553065A true CN106553065A (en) | 2017-04-05 |
Family
ID=58445419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710005544.0A Pending CN106553065A (en) | 2017-01-04 | 2017-01-04 | A kind of exhaust pipe of engine automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106553065A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107402047A (en) * | 2017-09-06 | 2017-11-28 | 常州航空工模具有限公司 | A kind of automobile exhaust pipe automatic checkout equipment |
| CN110293399A (en) * | 2019-07-29 | 2019-10-01 | 惠州绿保科技有限公司 | A kind of engine pile and hydrogen tube assembly assembling line |
| CN110293399B (en) * | 2019-07-29 | 2024-04-26 | 惠州绿保科技有限公司 | Assembly production line for engine galvanic pile and hydrogen pipe assembly |
Citations (7)
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|---|---|---|---|---|
| CN1152664A (en) * | 1995-12-20 | 1997-06-25 | 聚惠工业股份有限公司 | Exhausting pipe for car and making method |
| CN1152665A (en) * | 1995-12-20 | 1997-06-25 | 聚惠工业股份有限公司 | Method for making exhausting pipe |
| JP2000097022A (en) * | 1998-09-21 | 2000-04-04 | Honda Motor Co Ltd | Manufacture of exhaust tube of engine and manufacturing device therefor |
| CN104108001A (en) * | 2013-04-18 | 2014-10-22 | 惠州东风易进工业有限公司 | Exhaust pipe production process and system |
| CN104690390A (en) * | 2015-03-03 | 2015-06-10 | 芜湖德创电气有限公司 | Exhaust pipe welding set of compressor upper shell |
| CN205363262U (en) * | 2015-12-28 | 2016-07-06 | 边木自动化设备(上海)有限公司 | Engine exhaust pipe temperature sensor production line |
| CN106181187A (en) * | 2016-08-26 | 2016-12-07 | 宁波宏志机器人科技有限公司 | A kind of production line of automobile exhaust system |
-
2017
- 2017-01-04 CN CN201710005544.0A patent/CN106553065A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1152664A (en) * | 1995-12-20 | 1997-06-25 | 聚惠工业股份有限公司 | Exhausting pipe for car and making method |
| CN1152665A (en) * | 1995-12-20 | 1997-06-25 | 聚惠工业股份有限公司 | Method for making exhausting pipe |
| JP2000097022A (en) * | 1998-09-21 | 2000-04-04 | Honda Motor Co Ltd | Manufacture of exhaust tube of engine and manufacturing device therefor |
| CN104108001A (en) * | 2013-04-18 | 2014-10-22 | 惠州东风易进工业有限公司 | Exhaust pipe production process and system |
| CN104690390A (en) * | 2015-03-03 | 2015-06-10 | 芜湖德创电气有限公司 | Exhaust pipe welding set of compressor upper shell |
| CN205363262U (en) * | 2015-12-28 | 2016-07-06 | 边木自动化设备(上海)有限公司 | Engine exhaust pipe temperature sensor production line |
| CN106181187A (en) * | 2016-08-26 | 2016-12-07 | 宁波宏志机器人科技有限公司 | A kind of production line of automobile exhaust system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107402047A (en) * | 2017-09-06 | 2017-11-28 | 常州航空工模具有限公司 | A kind of automobile exhaust pipe automatic checkout equipment |
| CN110293399A (en) * | 2019-07-29 | 2019-10-01 | 惠州绿保科技有限公司 | A kind of engine pile and hydrogen tube assembly assembling line |
| CN110293399B (en) * | 2019-07-29 | 2024-04-26 | 惠州绿保科技有限公司 | Assembly production line for engine galvanic pile and hydrogen pipe assembly |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170405 |
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| RJ01 | Rejection of invention patent application after publication |