CN106549089A - Crystal coated sealing structure of light-emitting diodes - Google Patents

Crystal coated sealing structure of light-emitting diodes Download PDF

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Publication number
CN106549089A
CN106549089A CN201510604110.3A CN201510604110A CN106549089A CN 106549089 A CN106549089 A CN 106549089A CN 201510604110 A CN201510604110 A CN 201510604110A CN 106549089 A CN106549089 A CN 106549089A
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CN
China
Prior art keywords
led
light
layer
emitting diodes
sealing structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510604110.3A
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Chinese (zh)
Inventor
璩泽中
宋大崙
赖东昇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mao Bang Electronic Co Ltd
Original Assignee
Mao Bang Electronic Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mao Bang Electronic Co Ltd filed Critical Mao Bang Electronic Co Ltd
Priority to CN201510604110.3A priority Critical patent/CN106549089A/en
Publication of CN106549089A publication Critical patent/CN106549089A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/507Wavelength conversion elements the elements being in intimate contact with parts other than the semiconductor body or integrated with parts other than the semiconductor body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

The present invention provides a kind of crystal coated sealing structure of light-emitting diodes, comprising:One LED grain, be provided with the surface of the LED grain two points of finger-like aluminium opened or copper electrode layer, a reflector layer its cover so that PVD or CVD is formed set on the electrode layer, and two nickel gold or copper gold projection be respectively formed on a precalculated position of two electrode layer and be exposed to outside the reflector layer and be provided as weld pad;One LED support plates, its surface is provided with least two points adhesive surface contact confessions opened and can rely on adhesive surface technique that the two nickel gold of the LED grain or copper gold projection correspondence are attached on two points of contacts opened, to form a reduction noble metal dosage to reduce the crystal covering type LED encapsulation structure of cost of manufacture;The present invention makes the LED grain be acted on by the mixed light of the encapsulation glue-line to form white light or other color of light, to save phosphor cost more in the LED grain external zones to spray or mould the encapsulation glue-line to form a tool uniform thickness and have phosphor.

Description

Crystal coated sealing structure of light-emitting diodes
Technical field
The present invention relates to a kind of crystal-coated light-emitting diodes (LED) encapsulating structure, espespecially one kind is in the LED Two points of aluminium opened are included on the surface of crystal grain or copper electrode layer, a reflector layer are formed and covered on the electrode layer And two nickel gold or copper gold projection be respectively formed on a precalculated position of two electrode layer and be exposed to the reflector layer It is outer being provided as weld pad (bond pad);The two nickel gold or copper gold projection of the LED grain is viscous by surface again Technique (SMT) correspondence and be linked to set two points of contacts opened on the surface of a LED support plates, to form one Reduce noble metal dosage to reduce the crystal covering type LED encapsulation structure of cost of manufacture.
Background technology
In relevant crystal-coated light-emitting diodes (flip-chip LED) such as gallium nitride based LED structure or light-emitting diodes In the technical fields such as the manufacture method or flip-chip type package structure of the reflector layer of pipe, current existing various backgrounds Technology, such as:US8,211,722、US6,914,268、US8,049,230、US7,985,979、US7,939,832、 US7,713,353、US7,642,121、US7,462,861、US7,393,411、US7,335,519、 US7,294,866、US7,087,526、US5,557,115、US6,514,782、US6,497,944、 US6,791,119, US2011/0014734, US2002/0163302, US2004/0113156 etc..The above-mentioned back of the body Scape technology is both for greatly a LED grain structure or its encapsulating structure, in luminous efficiency, heat sinking function, makes With the problem produced by the aspects such as life-span, manufacturing cost, packaging qualification rate, processing procedure simplification, light decay with disappearance, And propose solution.
Traditional LED grain is mainly based on bonding wire (wire bond), and is located on LED grain surface Weld pad (bond pad) and wire or electrode layer (finger) material design mainly with golden (Au). Follow-up developments go out crystal covering type (flip-chip) LED, and its weld pad material is mainly come with Sillim (SnAu) alloy Design.As golden (Au) is noble metal, cause made by crystal covering type LED and/or its encapsulating structure all without Method is effectively reduced cost of manufacture, is unfavorable for mass production and inter-industry competition.
Additionally, in the technical field of LED, existing part background technology is producing mixed light using fluorescent material Effect, so that the LED of outgoing color of light can form white light or other colors to change by the mixed light effect Light.Above-mentioned background technology be probably using an outgoing color of light LED such as blue and green light, ultraviolet light or The LED of other colors, then can produce outer bluff piece that correspondence mixed light acts on (or title one for LED configuration one Level eyeglass), such as mixed with colloid using certain color fluorescence powder of appropriate proportioning corresponding mixing can be produced to make this The outer bluff piece of light action, makes the LED institutes outgoing color of light first pass through the outer bluff piece and change to form white light Or the outwards outgoing again of other color of light.
But in practice, the outer bluff piece has that volume is larger so that phosphor cost is of a relatively high asks Topic, and the outer bluff piece there is also it is in uneven thickness so that emergent light such as white light or other color of light phases after mixed light To uneven problem, the manufacturing cost and service efficiency of LED encapsulation structure are being affected, is being unfavorable for LED The mass production of encapsulation.
The content of the invention
Therefore, the background technology of this area is still difficult to the demand for meeting practice, and the present invention is for existing The problem for having technology proposes effective solution.
For achieving the above object, the technical solution used in the present invention is:
A kind of crystal coated sealing structure of light-emitting diodes, it is characterised in that include:
One LED grain, is provided with the front of the LED grain:Two electrode layers for separating and being electrically insulated, Wherein the electrode layer is constituted with aluminium or copper;
One reflector layer is formed on the electrode layer and is covered on the electrode layer, and in two points of electrodes opened On layer, one precalculated position of each reservation is not covered by the reflector layer;And
Two separate projections, which is respectively formed on two points of electrode layers opened and is not covered by the reflector layer Precalculated position on, wherein the projection with nickel gold or copper gold formed, the weld pad being provided as during adhesive surface technique Use.
Described crystal coated sealing structure of light-emitting diodes, further comprising a LED support plates, the wherein LED The surface of support plate is provided with two points of SMT contacts opened and be electrically insulated, and recycles adhesive surface technique to make this Two projections being made up of nickel gold or copper gold in LED grain can be attached at the LED support plate with correspondence by conducting resinl Surface on the set two points SMT contacts opened.
Described crystal coated sealing structure of light-emitting diodes, between the LED grain and the LED support plates further Glue material layer is filled with, the space that the glue material layer is filled up between the LED grain and the support plate is brilliant to increase the LED Bond strength between grain and the support plate.
Described crystal coated sealing structure of light-emitting diodes, further comprising an encapsulation glue-line with phosphor, The encapsulation glue-line can produce corresponding mixed light work to make with colloid mixing using a color fluorescence powder of appropriate proportioning Encapsulation glue-line, the encapsulation glue-line are coated on external zones of the LED grain in addition to front with uniform thickness And formed.
Described crystal coated sealing structure of light-emitting diodes, the encapsulation glue-line using spray or mould mode with External zones of the LED grain in addition to front forms an encapsulation glue-line with uniform thickness.
Described crystal coated sealing structure of light-emitting diodes, the reflector layer are a multiple field reflector layers, and which includes The combination of non-conductive reflector layer or non-conductive reflector layer and electric conductivity reflector layer.
Described crystal coated sealing structure of light-emitting diodes, the reflector layer by a non-conductive silicon oxide film, one Electric conductivity aluminium film and a non-conductive silicon oxide film are constituted.
Described crystal coated sealing structure of light-emitting diodes, the reflector layer is by dielectric decentralized Prague Reflective membrane is constituted.
Compared with prior art, the invention has the advantages that:Noble metal dosage is reduced effectively to drop Low cost of manufacture.
Additionally, the present invention can make the LED grain must by the effect of the mixed light of the encapsulation glue-line with formed white light or Other color of light, to save phosphor cost.
The bond strength between the LED grain and the support plate can be increased in the present invention.
Description of the drawings
Fig. 1 is the side sectional view of crystal covering type LED encapsulation structure of the present invention (not setting encapsulation glue-line).
Fig. 2 is the front schematic view of set two spaced electrode layers on the front of LED grain in Fig. 1.
Fig. 3 is the front schematic view of set reflector layer on the front of LED grain in Fig. 1.
Fig. 4 is the front schematic view of set two projections on the front of LED grain in Fig. 1.
Fig. 5 is the side of crystal covering type LED encapsulation structure of the present invention (being provided with the encapsulation glue-line of tool mixed light effect) Sectional view.
Fig. 6 is the side sectional view for filling up glue material layer in Fig. 5 between LED grain and the support plate.
Description of reference numerals:1- crystal covering type LED encapsulation structures;2- crystal covering type LED encapsulation structures;10-LED Crystal grain;11- fronts;12- electrode layers;12a- precalculated positions;13- reflector layers;14- projections;20-LED support plates; 21- insulating barriers;22-SMT contacts;23- conducting resinls;30- encapsulates glue-line;40- glue material layers.
Specific embodiment
To make the present invention definitely full and accurate, hereby enumerate preferred embodiment and coordinate following schemes, by the present invention Structure and its technical characteristic describe in detail as after:
With reference to shown in Fig. 1-Fig. 4, the present invention is a kind of crystal covering type LED encapsulation structure 1, brilliant comprising a LED Grain 10, is provided with two points of electrode layers 12 opened and be electrically insulated on the front 11 of the LED grain 10 as schemed Shown in 2, the wherein electrode layer 12 is constituted with aluminium (Al) or copper (Cu), to replace background technology with The electrode layer that gold-plated (Au) is formed, to reduce noble metal dosage and relative reduction cost of manufacture.Then at the electricity Formed on pole layer 12 and be provided with a reflector layer 13, wherein the reflector layer 13 relies on PVD (Physical Vapor Deposition, physical vapour deposition (PVD)) or CVD (Chemical Vapor Deposition, chemical vapor deposition Product) mode is formed and is covered on the electrode layer 12, but each reservation one on this two points electrode layers 12 opened Precalculated position 12a is not covered by the reflector layer 13 as shown in Figure 3.Then at this two points electrode layers 12 opened On the precalculated position 12a not covered above and by the reflector layer 13, (as shown in Figure 3) forms a projection respectively (bump) 14 as shown in figure 4, wherein projection (bump) 14 is with nickel gold (Ni/Au) or copper gold (Cu/Au) Formed, the weld pad (bond pad) when being provided as adhesive surface technique (SMT) is used.And rely on above-mentioned two Electrode layer 12, a reflector layer 13 and two projections (bump) 14 can effectively reduce noble metal dosage to constitute one To reduce the crystal covering type LED encapsulation structure 1 of cost of manufacture.
Referring again to shown in Fig. 1, the crystal covering type LED encapsulation structure 1 of the present invention is further carried comprising a LED Plate (LED substrate) 20, it is as shown in Figure 1 to constitute a crystal covering type LED encapsulation structure 2;Wherein should The surface of LED support plates 20 is provided with an insulating barrier 21, and the insulating barrier 21 is provided with least two points and opens and electrically The SMT contacts (SMT pad) 22 of insulation but do not limit.Recycling adhesive surface technique (SMT, Surface-Mount Technology), two projections that will be made up of nickel gold or copper gold in the LED grain 10 14 rely on the such as tin glue (solder paste) of conducting resinl 23 but do not limit, and correspondence is attached at the LED support plates 20 Surface on the set two points SMT contacts 22 opened, effectively reduce noble metal dosage further to form one To reduce the crystal covering type LED encapsulation structure 2 of cost of manufacture.
With reference to shown in Fig. 5, the crystal covering type LED encapsulation structure 1 of the present invention is further comprising a tool phosphor Encapsulation glue-line 30, the encapsulation glue-line 30 is to mix to make with colloid using certain color fluorescence powder of appropriate proportioning The encapsulation glue-line of the tool phosphor of correspondence mixed light effect can be produced, the encapsulation glue-line 30 can be using spraying (spray) Or mould (molding) mode but do not limit, with the external zones of the LED grain 10 in addition to front 11 Form one and have the encapsulation glue-line 30 of uniform thickness as shown in figure 5, making the LED grain 10 pass through the encapsulation The mixed light of glue-line 30 acts on forming white light or other color of light;As the encapsulation glue-line 30 is with uniform thick Degree is coated on the external zones of the LED grain 10, therefore the volume of timber (materials'use amount) of the encapsulation glue-line 30 is obtained By appropriate control, to be not only advantageous to lift the mixed light action and efficacy of the encapsulation glue-line 30, also relative can save Save the material cost of phosphor used in the encapsulation glue-line 30.
With reference to shown in Fig. 6, in 2 one embodiment of crystal covering type LED encapsulation structure of the present invention, the wherein LED Glue material layer 40 is filled with further between crystal grain 10 and the LED support plates 20, the glue material layer 40 is to fill up this Space between LED grain 10 and the support plate 20, to increase between the LED grain 10 and the support plate 20 Bond strength.
Additionally, in 1 one embodiment of crystal covering type LED encapsulation structure of the present invention, the wherein reflector layer 13 Can be a multiple field reflector layer, which includes non-conductive reflector layer or non-conductive reflector layer is reflective with electric conductivity The combination of layer, for example, the reflector layer 13 can be by a non-conductive silica (SiO2) film, an electric conductivity aluminium Film and a non-conductive silica (SiO2) film composition, or by dielectric decentralized Prague reflective membrane DBR (distributed Bragg reflector) is constituted, but is not used to limit the present invention.
The preferred embodiments of the present invention are the foregoing is only, is merely illustrative for the purpose of the present invention, rather than limit Property processed;Those of ordinary skill in the art understand, in the spirit and scope limited by the claims in the present invention Many changes can be carried out to which, is changed, or even equivalent change, but fall within protection scope of the present invention.

Claims (8)

1. a kind of crystal coated sealing structure of light-emitting diodes, it is characterised in that include:
One LED grain, is provided with the front of the LED grain:Two electrode layers for separating and being electrically insulated, Wherein the electrode layer is constituted with aluminium or copper;
One reflector layer is formed on the electrode layer and is covered on the electrode layer, and in two points of electrodes opened On layer, one precalculated position of each reservation is not covered by the reflector layer;And
Two separate projections, which is respectively formed on two points of electrode layers opened and is not covered by the reflector layer Precalculated position on, wherein the projection with nickel gold or copper gold formed, the weld pad being provided as during adhesive surface technique Use.
2. crystal coated sealing structure of light-emitting diodes as claimed in claim 1, it is characterised in that:Further Comprising a LED support plates, the surface of the wherein LED support plates is provided with two points of SMT for opening and being electrically insulated and connects Point, recycles adhesive surface technique two projections being made up of nickel gold or copper gold in the LED grain is relied on and leads Electric glue is attached on the surface of the LED support plates on the set two points SMT contacts opened with correspondence.
3. crystal coated sealing structure of light-emitting diodes as claimed in claim 2, it is characterised in that:The LED Glue material layer is filled with further between crystal grain and the LED support plates, the glue material layer fills up the LED grain and the load Space between plate is increasing the bond strength between the LED grain and the support plate.
4. crystal coated sealing structure of light-emitting diodes as claimed in claim 1, it is characterised in that:Further Comprising an encapsulation glue-line with phosphor, a color fluorescence powder and glue of the encapsulation glue-line using appropriate proportioning Body mixing can produce the encapsulation glue-line of correspondence mixed light effect to make, and the encapsulation glue-line is coated on uniform thickness External zones of the LED grain in addition to front and formed.
5. crystal coated sealing structure of light-emitting diodes as claimed in claim 4, it is characterised in that:The encapsulation Glue-line is using spraying or moulds mode with the external zones formation one in the LED grain in addition to front with uniform The encapsulation glue-line of thickness.
6. crystal coated sealing structure of light-emitting diodes as claimed in claim 1, it is characterised in that:This is reflective Layer is a multiple field reflector layer, and which includes non-conductive reflector layer or non-conductive reflector layer is reflective with electric conductivity The combination of layer.
7. crystal coated sealing structure of light-emitting diodes as claimed in claim 6, it is characterised in that:This is reflective Layer is made up of a non-conductive silicon oxide film, an electric conductivity aluminium film and a non-conductive silicon oxide film.
8. crystal coated sealing structure of light-emitting diodes as claimed in claim 6, it is characterised in that:This is reflective Layer is made up of dielectric decentralized Prague reflective membrane.
CN201510604110.3A 2015-09-21 2015-09-21 Crystal coated sealing structure of light-emitting diodes Pending CN106549089A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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CN106549089A true CN106549089A (en) 2017-03-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112467018A (en) * 2020-10-20 2021-03-09 深圳市隆利科技股份有限公司 Mini-LED/micro-LED surface light source and manufacturing method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101226972A (en) * 2007-01-16 2008-07-23 台达电子工业股份有限公司 LED device and preparing process thereof
CN203787450U (en) * 2014-03-25 2014-08-20 茂邦电子有限公司 Flip-chip light emitting diode and flip-chip package structure thereof
CN204204900U (en) * 2014-06-06 2015-03-11 惠州雷通光电器件有限公司 A kind of LED encapsulation structure
CN204991760U (en) * 2015-09-21 2016-01-20 茂邦电子有限公司 Flip chip light emitting diode package structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101226972A (en) * 2007-01-16 2008-07-23 台达电子工业股份有限公司 LED device and preparing process thereof
CN203787450U (en) * 2014-03-25 2014-08-20 茂邦电子有限公司 Flip-chip light emitting diode and flip-chip package structure thereof
CN204204900U (en) * 2014-06-06 2015-03-11 惠州雷通光电器件有限公司 A kind of LED encapsulation structure
CN204991760U (en) * 2015-09-21 2016-01-20 茂邦电子有限公司 Flip chip light emitting diode package structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112467018A (en) * 2020-10-20 2021-03-09 深圳市隆利科技股份有限公司 Mini-LED/micro-LED surface light source and manufacturing method thereof
CN112467018B (en) * 2020-10-20 2021-10-15 深圳市隆利科技股份有限公司 Mini-LED/micro-LED surface light source and manufacturing method thereof

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