CN106533272A - Three-shaft DC motor servo driver - Google Patents

Three-shaft DC motor servo driver Download PDF

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Publication number
CN106533272A
CN106533272A CN201611206065.7A CN201611206065A CN106533272A CN 106533272 A CN106533272 A CN 106533272A CN 201611206065 A CN201611206065 A CN 201611206065A CN 106533272 A CN106533272 A CN 106533272A
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CN
China
Prior art keywords
module
control signal
voltages
coupled isolation
signal light
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611206065.7A
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Chinese (zh)
Inventor
李冰
李相武
王瑛
费浚纯
吴佳男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin Hengyu Mingxiang Technology Co Ltd
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Harbin Hengyu Mingxiang Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin Hengyu Mingxiang Technology Co Ltd filed Critical Harbin Hengyu Mingxiang Technology Co Ltd
Priority to CN201611206065.7A priority Critical patent/CN106533272A/en
Publication of CN106533272A publication Critical patent/CN106533272A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P5/00Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
    • H02P5/68Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors controlling two or more dc dynamo-electric motors

Abstract

A three-shaft DC motor servo driver comprises an external control signal input module, a logic control module, a power circuit module, a motor state indication module, a control signal optical-coupling isolation module, an output signal feedback module and a motor driving module, wherein the external control signal input module is connected with the control signal optical-coupling isolation module, the control signal optical-coupling isolation module is connected with the logic control module, the logic control module is connected with the power circuit module, the motor state indication module and the control signal optical-coupling isolation module, and the control signal optical-coupling isolation module is connected with the output signal feedback module and the motor driving module. The three-shaft DC motor servo driver has the advantages of high performance, high reliability, high integration and relatively low cost.

Description

Three axle direct current motor servo drivers
Technical field
The present invention relates to DC motor driver field, more particularly to three axle direct current motor servo drivers.
Background technology
Servo control element and the basis that circuit is composition system, the quality of its performance undoubtedly affect system to a great extent The regulation quality and precision of system, determines the work of whole system.When design system, be according to which type of system of composition Given control purpose could be realized to select servo control element and circuit.It is with the development of mechanotronics, various to watch Take control element and circuit there occurs huge change, its general trend is towards being easy to numerically controlled direction to develop.Position is surveyed Amount is frequently with photoelectric encoder, vicariouss encoder, it is adaptable to the rotary transformer being connected with computer(And claim solver or divide Solution device), selsyn(Synchrodrive), their circuit tends to large scale integration;Detecting element is extensively applying DC velocity measuring On the basis of electromotor, the trend of the substituted DC tachogenerator of Digital Speed Testing machine, and in system, more and more adopt number Word circuit.
The control of motor is topmost part in driving control system for electric machine.In the present age, motor is widely used in The every field of productive life.Due to the good speed adjustment features of dc motor, the advantages of operational efficiency is high so as in Motor drive Applied in control system at first.Dc motor is the motor run by direct-current working volts, fast with response Speed, there is larger starting torque, possess the performance of nominal torque can be provided the features such as to rated speed from zero-turn speed.Brushless direct-current Motor is developed on the basis of Traditional DC motor, so it inherits its advantage well.And due to it Brushless construction featuress, it will not produce spark, and security performance is greatly improved.In at the beginning of the 70's of 20th century Phase, China have started the development to brshless DC motor, are concentrated mainly on scientific research institutions and institution of higher learning.But due to equipment and system Horizontal restriction is made, the level of aggregation of China's brshless DC motor is still in the backward stage.Therefore brshless DC motor is entered The research and development of one step are instant.
What driving control system for electric machine was typically adopted when early stage is all special hardware control device.It is same with this When, in order to meet the needs of different control objects, it would be desirable to the control chip of design specialized and other hardware circuits.Exactly Because this enclosed structure, make driving control system for electric machine ease for use, reliability, extensibility very poor, while developing into This is very high, and the construction cycle is long, and volume is big, scaling difficulty.
With the continuous progress of contemporary science and technology, traditional driving control system for electric machine can not meet the need of people And to require.In the present age, it is desirable to the reduction system maintenance expense that driving control system for electric machine can be to a great extent, and And customer-oriented control system can be efficiently constructed according to no application needs, change early stage enclosed design Theory, makes the integrated more simple and effective of bottom production control system.This requirement is answered, the driving control system for electric machine in the present age is just Develop towards practicality, ease for use, open direction.
The good speed adjustment features of dc motor, the advantages of operational efficiency is high so as in driving control system for electric machine at first Applied.Dc motor is the motor run by direct-current working volts, with response quickly, has larger starting Torque, possess the performance of nominal torque can be provided the features such as to rated speed from zero-turn speed.In recent years, numerical control system is to straight The requirement of the performance of stream electric system is more and more high, and the requirement to use condition is more and more high, and DC motor driver is wanted Ask also more and more high.This is accomplished by constantly developing the direct current generator that performance height, reliability are high, integrated high, price is relatively low Servo-driver, meets growing demand.
The content of the invention
It is an object of the invention to provide a kind of performance is high, reliability is high, the three axle direct current generators that integrated high, price is relatively low Servo-driver.
The purpose of the present invention is achieved through the following technical solutions:
Three axle direct current motor servo drivers, by external control signal input module, Logic control module, power circuit block, Motor status indicating module, control signal light-coupled isolation module, output signal feedback module, motor drive module are constituted;It is described External control signal input module connection control signal light-coupled isolation module, connects logic by control signal light-coupled isolation module Control module, Logic control module connection controlling power circuit module, motor status indicating module, control signal light-coupled isolation mould Block;Control signal light-coupled isolation module connection output signal feedback module, motor drive module.
The external control signal input module by external speed/angular control signal input module, outside start and stop module, Steering controling signal input module is constituted.
Control signal light-coupled isolation module includes front control signal light-coupled isolation module, rear control signal light-coupled isolation mould Block, front control signal light-coupled isolation module connect external control signal input module, and external control signal input module is by front Control signal light-coupled isolation module connects Logic control module;Control signal light-coupled isolation module connects Logic control module afterwards, Logic control module connects output signal feedback module, motor drive module by rear control signal light-coupled isolation module.
In the power circuit block, 24V voltages are changed into by 5V voltages using ZUS62405;Using MEW1021 by 24V Voltage is changed into 3.3V voltages;24V is changed into by 12V voltages using ZUS32412;From SPX29150T-L-1-8 by 5V voltages It is changed into 1.8V;5V voltages are changed into into 3.3V voltages from SPX1587AT-L-3-3.
It is XC2C384-10TQG144C chips that the Logic control module is adopted.
Beneficial effects of the present invention:The three axle direct current motor servo drivers of the present invention, performance is high, reliability is high, integrated Change high, price relatively low, when in use, input speed or angular signal, PID controller by CPLD programming realizations, by sensor It is added on motor, measures rotating speed/corner output signal, and feed back to input, compares with given input, adjusted by error signal E Whole motor speed or corner size.Error need not be segmented when very big, and error hour needs subdivision, high-subdividing number to be determined by error size It is fixed(The certain high-subdividing number of certain error correspondence).When input for tach signal when, system output follows given input, finally by giving Fixed required rotating speed operation.To allow motor to stop, then need plus outside start stop signal EN leaves the motor off.When input is to turn During angle signal, by the pulse number and its corresponding angle of flowmeter sensor input, left the motor off with program, without Plus outside start stop signal.
Description of the drawings
Fig. 1 is the general structure schematic diagram of the present invention;
Fig. 2 is the cut-away view of XC2C384-10TQG144C chips;
Fig. 3 is CPLD Logic control module schematic diagrams.
Specific embodiment
Below in conjunction with the accompanying drawings the present invention is described in further detail.
Embodiment 1
As shown in figure 1, three axle direct current motor servo drivers, by external control signal input module, Logic control module, power supply Circuit module, motor status indicating module, control signal light-coupled isolation module, output signal feedback module, motor drive module Constitute;The external control signal input module connection control signal light-coupled isolation module, by control signal light-coupled isolation mould Block connects Logic control module, Logic control module connection controlling power circuit module, motor status indicating module, control signal Light-coupled isolation module;Control signal light-coupled isolation module connection output signal feedback module, motor drive module.
The external control signal input module by external speed/angular control signal input module, outside start and stop module, Steering controling signal input module is constituted.
Control signal light-coupled isolation module includes front control signal light-coupled isolation module, rear control signal light-coupled isolation mould Block, front control signal light-coupled isolation module connect external control signal input module, and external control signal input module is by front Control signal light-coupled isolation module connects Logic control module;Control signal light-coupled isolation module connects Logic control module afterwards, Logic control module connects output signal feedback module, motor drive module by rear control signal light-coupled isolation module.
In the power circuit block, 24V voltages are changed into by 5V voltages using ZUS62405;Using MEW1021 by 24V Voltage is changed into 3.3V voltages;24V is changed into by 12V voltages using ZUS32412;From SPX29150T-L-1-8 by 5V voltages It is changed into 1.8V;5V voltages are changed into into 3.3V voltages from SPX1587AT-L-3-3.
It is XC2C384-10TQG144C chips that the Logic control module is adopted.
Embodiment 2
As shown in Figure 2 and Figure 3, XC2C384-10TQG144C is the chip for optimizing 1.8V systems, and it is low-power consumption most fast in the industry Product, with 32 to 512 cell densities.0.18 still optimal in the industry microns x chip of XC2C384-10TQG144C chips, Effective logic synthesis can be carried out to the framework for optimizing, and be multivoltage I/O operation, running voltage is 1.5V to 3.3V. XC2C384-10TQG144C has advanced systemic-function.First, most fast in-system programming, i.e., use in 1.8V ISP IEEE 1532(JTAG)Interface;Then can reconfigure immediately(OTF);XC2C384-10TQG144C can IEEE1149.1 Jtag boundary sweep test, is input into optional Schmidt trigger(Per pin);XC2C384-10TQG144C is in all devices On multiple I/O groups, manage with impayable low-power dissipation power supply, it is possible to achieve outside DataGate signals control; XC2C384-10TQG144C has flexible clock module, you can select double edge trigger depositor, with Clock dividers and CoolCLOCK;XC2C384-10TQG144C has macrocellular control overall signal option, per mutually optional multiple global clocks, Make and comprehensive set/reset with multiple global outputs;XC2C384-10TQG144C has the abundant long-term clock of product, Output enables and arranges/reset each macroelement and shares crosses over functional device;XC2C384-10TQG144C has advanced design Safety, open-drain are used for line or drive output intent option with LED;XC2C384-10TQG144C mixing I/O voltage 1.5V, All parts on 1.8V, 2.5V, 3.3V and logic level are compatible;XC2C384-10TQG144C has SSTL2_1, SSTL3_1 With HSTL_1128 macrocellulars and more dense equipment, it is hot-swappable;XC2C384 has PLA frameworks, can senior lead-out wire retain, And across the functional device product terms of 100 % can route;XC2C384 adopts leading non-volatile 0.18 micrometre CMOS process, can Ensured for 1000 program/erase cycles and ensure that 20 annual datas retain.CPLD Logic control modules schematic diagram as shown in figure 3, XC2C384 has speed fast, and the characteristics of low-power consumption, its bottom architecture is by traditional macro block(FB)The route matrix of interconnection and Match SEL advanced interconnection matrix(AIM)Combine composition.The functional module uses programmable logic array, and it allows all Product term is route shared and many functional devices between.After the completion of the design of CoolRunner-II software sections, chip can be with Application is efficiently attached very much with external equipment, can be quickly applied in system, be made the ratio using device resource non- Chang Gao.The structure design of chip, allows the user can according to their needs, and design chips program part reaches the pre- of user Phase target, makes the range of application of chip more extensive.Wherein advanced interconnection matrix( AIM )It is advanced interconnection matrix, is one The quick transition matrix of low-power consumption of individual height connection.AIM has many effects, wherein the most familiar is its maximum limit Reduce the function of transmission delay in degree ground.
Embodiment 4
External control signal input module:
Rotating speed/angular control signal input
AD654 of the input V/F translation circuits using ADI companies.It is voltage-frequency conversion (VFC) the formula analog of 8 feet encapsulation Transducer, it is made up of input amplifier, precision oscillator system and out drive stage.AD654 in signal modulation circuit, The signal Vin of input is converted to frequency FM signal corresponding with amplitude, and it is that a kind of output frequency is directly proportional to input signal Circuit.
The speed of input logic control module, angular control signal are frequency signal.This frequency signal is defeated by outside The current signal for entering is after initialization circuit is converted to voltage signal, then converts through AD654 chips.This frequency is believed Number a step light-coupled isolation is have passed through before input logic control module, the main purpose of do so is to one be played to circuit Individual protective effect.
The voltage signal of input AD654 is not directly by outside input, but by the current signal Jing of outside input Cross initialization circuit generation.The main cause of do so is allowed in actual commercial production, when control signal it is remote When transmission, it is far short of what is expected that the capacity of resisting disturbance of voltage signal compares current signal, if directly inputting voltage signal, can shadow The output result of acoustic system simultaneously causes larger deviation, affects design effect.Therefore in the design process of the system, it is considered to this One actual application problem, using current signal as input signal.
Embodiment 5
Phototube Coupling:
In the present invention, many photoelectrical couplers are employed, using when be broadly divided into two large divisions.Part I application is outside Between portion's control signal input module and Logic control module;Part II is applied in Logic control module and motor-drive circuit Between.Same purpose is all in order in this two parts application photoelectrical coupler, is provided to play circuit one protective effect. In the system, in control signal input circuit, between logic control circuit and drive circuit, carried out using photoelectric isolating circuit Insulation blocking, makes the contact for there was only light between each circuit, without electrical connection.
In control signal input module part, the current signal of the 0mA to 20mA of outside input is changed through AD654 chips For frequency signal.This frequency signal has been input in photoelectrical coupler TLP2166A as input signal, the SPEED letters of output Number it is sent in chip.Schmidt trigger is carried in TLP2166A.Schmidt trigger and common gate circuit only one of which threshold Threshold voltage voltage is different, and it has two threshold voltages.This circuit is the one kind in threshold switch circuit, can prevent due to The change of input voltage is so as to causing the change of output voltage.Electricity is exported when input voltage reaches an assigned voltage value Pressure is undergone mutation, and changes delayed phenomenon so as to there is output voltage, thus it is recognised that Schmidt trigger is especially fitted For the certain start-up circuit for postponing of that requirement.We generally can be being sent out after transmission from the rectangular pulse that sensor is obtained Raw distortion.When capacity ratio on transmission line is larger, it has been found that the rising edge of waveform is significantly slowed down[6];Because pulse signal Affect to produce noise;When above-mentioned several phenomenons and problem is run into, we can be anti-phase using Schmidt well Trigger shaping and obtain more satisfactory rectangular pulse waveform.
Embodiment 6
Power circuit block
24V voltages are changed into by 5V voltages using ZUS62405 in the present invention;24V voltages are changed into using MEW1021 3.3V voltage;24V is changed into by 12V voltages using ZUS32412;5V voltages are changed into from SPX29150T-L-1-8 1.8V;5V voltages are changed into into 3.3V voltages from SPX1587AT-L-3-3.

Claims (5)

1. three axle direct current motor servo driver, it is characterised in that:By external control signal input module, Logic control module, Power circuit block, motor status indicating module, control signal light-coupled isolation module, output signal feedback module, Motor drive Module composition;The external control signal input module connection control signal light-coupled isolation module, by control signal optocoupler every Connect Logic control module, Logic control module connection controlling power circuit module, motor status indicating module, control from module Signal optocoupler isolation module;Control signal light-coupled isolation module connection output signal feedback module, motor drive module.
2. three axles direct current motor servo driver according to claim 1, it is characterised in that:The external control signal is defeated Enter module to be made up of external speed/angular control signal input module, outside start and stop module, steering controling signal input module.
3. three axles direct current motor servo driver according to claim 1, it is characterised in that:Control signal light-coupled isolation mould Block includes front control signal light-coupled isolation module, rear control signal light-coupled isolation module, and front control signal light-coupled isolation module connects External control signal input module is connect, external control signal input module connects logic by front control signal light-coupled isolation module Control module;Control signal light-coupled isolation module connects Logic control module afterwards, and Logic control module is by rear control signal light Coupling isolation module connection output signal feedback module, motor drive module.
4. three axles direct current motor servo driver according to claim 1, it is characterised in that:The power circuit block In, 24V voltages are changed into by 5V voltages using ZUS62405;24V voltages are changed into by 3.3V voltages using MEW1021;Using 24V is changed into 12V voltages by ZUS32412;5V voltages are changed into into 1.8V from SPX29150T-L-1-8;From 5V voltages are changed into 3.3V voltages by SPX1587AT-L-3-3.
5. three axles direct current motor servo driver according to claim 1, it is characterised in that:The Logic control module is adopted With being XC2C384-10TQG144C chips.
CN201611206065.7A 2016-12-23 2016-12-23 Three-shaft DC motor servo driver Pending CN106533272A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611206065.7A CN106533272A (en) 2016-12-23 2016-12-23 Three-shaft DC motor servo driver

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611206065.7A CN106533272A (en) 2016-12-23 2016-12-23 Three-shaft DC motor servo driver

Publications (1)

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CN106533272A true CN106533272A (en) 2017-03-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109581973A (en) * 2019-01-09 2019-04-05 南通西塔自动化科技有限公司 A kind of distributing moves synchronously programmable controller
CN112366997A (en) * 2020-10-30 2021-02-12 国网宁夏电力有限公司检修公司 Motor control device of isolating switch and control method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109581973A (en) * 2019-01-09 2019-04-05 南通西塔自动化科技有限公司 A kind of distributing moves synchronously programmable controller
CN112366997A (en) * 2020-10-30 2021-02-12 国网宁夏电力有限公司检修公司 Motor control device of isolating switch and control method thereof

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Application publication date: 20170322

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