CN106533080B - A kind of full-automatic power distribution station stator core in motor cleaning equipment - Google Patents
A kind of full-automatic power distribution station stator core in motor cleaning equipment Download PDFInfo
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- CN106533080B CN106533080B CN201611207577.5A CN201611207577A CN106533080B CN 106533080 B CN106533080 B CN 106533080B CN 201611207577 A CN201611207577 A CN 201611207577A CN 106533080 B CN106533080 B CN 106533080B
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- stator core
- elevating lever
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- 238000004140 cleaning Methods 0.000 title claims abstract description 133
- 238000009826 distribution Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims description 116
- 238000004080 punching Methods 0.000 claims description 40
- 230000003028 elevating effect Effects 0.000 claims description 34
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 15
- 238000013016 damping Methods 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 241000276425 Xiphophorus maculatus Species 0.000 claims description 3
- 239000000109 continuous material Substances 0.000 claims 1
- 239000004744 fabric Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000003749 cleanliness Effects 0.000 abstract description 6
- 208000037805 labour Diseases 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 230000006870 function Effects 0.000 description 6
- 238000007664 blowing Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a kind of full-automatic power distribution station stator core in motor cleaning equipment, including fixing device and cleaning plant, the fixing device is located in the middle part of cleaning plant at following position directly.The present invention can be fixed and clear up to power distribution station stator core in motor, and the quick and fastness that is fixed conveniently is strong, and cleaning is comprehensively and cleanliness factor is high, and whole mechanical high degree of automation, saves a large amount of labours, improves the efficiency of power distribution station motor production.
Description
Technical field
The present invention relates to power motors to assist machinery field, specifically a kind of full-automatic power distribution station motor stator
Iron core cleaning equipment.
Background technology
Power distribution station is the place for changing voltage, for electrical energy transportation that power plant is issued to place farther out, it is necessary to
Voltage is increased, high-voltage electricity is become, nearby voltage is reduced on demand again to user, power distribution station is leaned in the work of this buck/boost
To complete；The capital equipment of power distribution station is switch and transformer, but also some electronic ancillary equipments simultaneously, these electronic auxiliary
A kind of electric component that equipment can often be used is exactly motor, and the motor that power distribution station is used all belongs to large-scale, presses
Scale is different, and small is known as electric substation, and substation is more than electric substation；Electric substation：Usually voltage class is in 110KV or less
Step-down substation；Substation：" boosting, decompression " substation including various voltage class.
Motor is generally mainly made of end cap, stator, outlet box, speed sensor and wind turbine etc., wherein stator
Include mainly engine base, stator core and winding, rotor includes mainly axis, rotor core and magnet steel；The manufacturing process packet of motor
Include the mechanical processing technique of parts, the manufacturing process of iron core, the manufacturing process of winding, the manufacturing process of rotor and motor assembly
Technique；The most important step of manufacturing process of iron core is exactly the cleaning of iron core, the quality and stability of the cleanliness factor of iron core with iron core
Property link directly, mostly using manual wipping and partial automation for the cleaning of stator core in motor at present clears up, cleaning effect
Fruit is poor, and also takes up a large amount of labour, inefficiency；Meanwhile the cleaning machinery of current stator core in motor
Generally existing problems with：(1) stator core in motor is fixed inconvenient, and fastness is poor after fixing, and causes in scale removal process
Appearance is shaken and is slid；(2) stator core can not comprehensively be cleared up, is merely able to clear to stator core progress part
Reason, and cleaning effect is poor；(3) displacement property is poor, and function is few, due to stator core slot is different and model size compared with
More, many machineries can only clear up certain specific stator core now.In consideration of it, the present invention provides a kind of full-automatic
Power distribution station stator core in motor cleaning equipment.
Invention content
In order to make up for the deficiencies of the prior art, the present invention provides a kind of full-automatic power distribution station stator core in motor to clear up
Equipment.
The present invention to be solved its technical problem and be realized using following technical scheme.
A kind of full-automatic power distribution station stator core in motor cleaning equipment, including fixing device and cleaning plant, it is described
Fixing device is located in the middle part of cleaning plant at following position directly.
The fixing device includes subbase, supporting rod, ring-shaped guide rail, rotation ball, rotating disk, driven gear, moves
Power output mechanism, position-limit mechanism and support fixed mechanism；Leakage bits hole, the subbase left and right sides are offered in the middle part of the subbase
It is symmetrically arranged semicircle projection seat, supporting rod is between subbase and ring-shaped guide rail, and supporting rod is along subbase
The circumferencial direction of leakage bits bore edges is equally spaced, and supporting rod bottom end is connected with subbase, supporting bar top and ring-shaped guide rail
Lower face is connected, and annular guide channel is offered on ring-shaped guide rail upper surface, and the vertical cross section of annular guide channel is semicircular structure,
Rotating disk structure in a ring offers annular groove on rotating disk bottom face, and the vertical cross section of annular groove is " Ω " type knot
Structure, in the annular groove on rotating disk bottom face, rotation ball lower part is mounted on ring-shaped guide rail rotation ball top nested
In annular guide channel on end face, driven gear is ring gear, and driven gear is fixed on rotate the outside of the disc wall, output machine
Structure is located on the left of driven gear, and position-limit mechanism is located on the right side of driven gear, and support fixed mechanism quantity is six, supports fixed mechanism
Right over rotating disk, and fixed mechanism is supported to be evenly arranged along rotating disk circumferencial direction.
Further, the power take-off mechanism includes electric rotating machine, driving shaft, driving gear and power locking end cap；
The electric rotating machine is fixed on the semicircle projection seat on the left of subbase, and driving shaft lower end is connected with electric rotating machine output shaft,
It is connected by key between driving shaft upper end and driving gear, and driving gear upper end using power locking end cap lock admittedly
It is fixed.
Further, the position-limit mechanism includes supporting rack, Limit Bearing, limit rotary shaft, position limited gear and limiting locking
End cap；The supporting rack bottom end is provided with round bar, and supporting rack top is provided with disc, and limit rotary shaft lower end passes through Limit Bearing
On supporting rack, it is connected by key between limit rotary shaft upper end and position limited gear, and position limited gear upper end is using limit
Locking end cap is locked.
The circular-rotation that driven gear is driven by power take-off mechanism, since rotation ball top nested is at rotating disk bottom
In annular groove on end face, rotation ball lower part is mounted in the annular guide channel on ring-shaped guide rail upper surface, so driven tooth
Wheel rotates relatively labor-saving, and friction is small, while position-limit mechanism is that driven gear plays the role of limit, it is therefore prevented that from
The phenomenon that offset of the moving gear in rotary course on occurred level face misplaces, improves the stability being integrally driven, and support is solid
Determining mechanism follows driven gear to rotate synchronously, and realizes the function that the rotation position of support fixed mechanism is adjusted.
Further, the support fixed mechanism includes upper fixed column, lower fixed column, electric pushrod, junction button and damping
Spring；The upper fixed column and lower fixed column are located on the same line, and upper fixed column and lower fixed column offer respectively
Upper guide groove and lower guide channel, electric pushrod is between upper fixed column and lower fixed column, and electric pushrod lower end and lower fixed column phase
Connection, electric pushrod upper end are connected with upper fixed column, and damping spring is located on the inside of electric pushrod, and damping spring upper and lower ends are logical
Junction button is crossed respectively to be connected with upper fixed column and lower fixed column.
It is when the stator core of specific fixed motor, being inserted partially between the two neighboring slot of stator core is upper solid
In the upper guide groove of fixed column and the lower guide channel of lower fixed column, then by controlling rising or falling movement and regulating for electric pushrod
The level altitude of stator core regulates the plan-position of stator core by power take-off mechanism, and support fixed mechanism can be real
Now to the fixation of stator core, and whole level altitude is adjustable, is applicable to the stator core in motor of different model size
It is fixed.
Fixing device can carry out the movement that a translation one rotates totally two freedom degree directions in space, so as to electronic
The level altitude and circumferential position of machine stator iron core are adjusted, and level altitude is easy to adjust quick, when circumferential position is adjusted
Frictional force is small, realizes to the fixed function of stator core in motor, and fix tightly solidity is high, and stability is strong.
Further, the cleaning plant includes pedestal, lifting hydraulic cylinder, top plate, shifting sledge, mobile sliding block, appearance
Cleaning machine structure, Chong Chui mechanisms, the first slot cleaning mechanism, the second slot cleaning mechanism, third slot cleaning mechanism and the 4th insert
Slot cleaning mechanism；The pedestal is platy structure, and pedestal quantity is two, and is provided with concave arc mouth on the inside of pedestal, is lifted
Hydraulic cylinder quantity is four, and lifting hydraulic cylinder is respectively symmetrically mounted on two pedestals in pairs, and top plate is fixed on raise-lower hydraulic
Cylinder top, offers square groove in the middle part of top plate, and shifting sledge is respectively symmetrically located in square groove front and rear sides, and shifting sledge with
The lower face of top plate is connected, and mobile sliding block is mounted on shifting sledge, and appearance cleaning machine structure quantity is four, appearance cleaning machine structure
It is fixed on lifting hydraulic cylinder bottom position, Chong Chui mechanisms are mounted on mobile sliding block, the first slot cleaning mechanism, the second slot
Cleaning mechanism, third slot cleaning mechanism and the 4th slot cleaning mechanism are equally spaced the week in Chong Chui mechanisms bottom end successively
To on direction.
Further, the appearance cleaning machine structure includes that fixing buckle, outside ear mount, outside are shipped and resell on another market, outer link, connection turn
Pin, inboard Sinks, inside ear mount, inside ship and resell on another market, wipe fixture block, damping spring, driving push rod and link block clearly；The fixing buckle
Structure in the form of annular discs, fixing buckle center position offer fixing groove, and outside ear mount is fixed on fixing buckle lateral wall, and outside connects
Bar one end is shipped and resell on another market by outside to be connected with outside ear mount, is turned using connection between the outer link other end and inboard Sinks one end
Pin is attached, and the inboard Sinks other end is shipped and resell on another market by inside in the ear mount of inside, and inside ear mount is fixed on clear wiping fixture block
On lateral wall, damping spring both ends are respectively arranged with terminal pad, and terminal pad both ends are separately fixed at outer link and inboard Sinks
Madial wall on, driving push rod be located at fixing buckle and it is clear wipe fixture block between, driving push rod bottom end is fixed on fixation by link block
It buckles, driving push rod top is fixed on clear wipe on fixture block lateral wall；Pass through the adjustable clear diameter for wiping fixture block of the movement of driving push rod
To size position, to which the outer surface of the stator core in motor to different model size is wiped clearly, and pass through outer link and interior
Side connecting rod plays the role of support to wiping fixture block clearly, and appearance cleaning machine structure is wiped using the outer surface of stator core in motor with clear
It is generated between fixture block and moves back and forth up and down the mode of friction in opposite directions to clear up the outer surface of stator core in motor, wiped clearly
Speed is fast, and cleanliness factor is high.
Further, the clear arc-shaped shape structure of wiping fixture block, clear wipe are provided with jagged clear rubbing head on the inside of fixture block, clearly
The material for wiping fixture block is sponge material.
Further, the Chong Chui mechanisms include that mobile dish, punching blow motor, motor cabinet, rolling bearing units and punching and blow cylinder；Institute
Rushing of stating blows motor and is located at center position right over mobile dish, and punching is blown motor and is fixed in mobile dish by motor cabinet, band
Seat bearing is located at immediately below mobile dish, and the output shaft that motor is blown in punching sequentially passes through mobile dish and rolling bearing units and blows cylinder phase with punching
Connection.
Further, described to rush that blow cylinder be hollow cylindrical shell structure, punching blows cylinder upper end and is provided with screw-thread fit
The cover of connection, cover upper end are provided with connected unit, and punching blows cylinder interior and is provided with outlet air machinery, and cylinder lateral wall upper edge is blown in punching
Its circumferencial direction is uniformly provided with semi-circular recesses, air draft mouth is provided on semi-circular recesses, and air draft mouth is along semicircle line groove
Vertical direction is linearly arranged.
The rotary motion that the rotation of motor drives punching to blow cylinder is blown by punching, the wind that the outlet air machinery in cylinder generates is blown in punching
Source is discharged by air draft mouth, and Chong Chui mechanisms can carry out the dust retained on the inner surface of stator core in motor and miscellaneous bits punching and blow
Cleaning, punching blowing power is big, and it is good that effect is blown in punching.
Further, the first slot cleaning mechanism includes the first elevating lever and the first clearing axis, the first elevating lever bottom
The first external screw thread is provided at end, the first clearing axis top is provided with branch sleeve, the first internal thread is offered on branch sleeve
Hole is connected between the first clearing axis and the first elevating lever by way of screw-thread fit, and the first clearing axis is along its axial direction
It is evenly arranged with the first cleaning plate, the first cleaning plate is in incomplete loop configuration.
The second slot cleaning mechanism includes the second elevating lever and the second clearing axis, the setting of the second elevating lever bottom end
There are the second external screw thread, the second clearing axis top to be provided with branch sleeve, the second internal thread hole is offered on branch sleeve, second is clear
It is connected by way of screw-thread fit between reason axis and the second elevating lever, the second clearing axis is evenly arranged with along its axial direction
Second cleaning plate, the second cleaning plate are " Ω " type structure.
Further, the third slot cleaning mechanism includes third elevating lever and third clearing axis, third elevating lever bottom
Third external screw thread is provided at end, third clearing axis top is provided with branch sleeve, third internal thread is offered on branch sleeve
Hole is connected between third clearing axis and third elevating lever by way of screw-thread fit, and third clearing axis is along its axial direction
It is evenly arranged with third cleaning plate, third cleaning plate is circular configuration.
Further, the 4th slot cleaning mechanism includes the 4th elevating lever and the 4th clearing axis, the 4th elevating lever bottom
The 4th external screw thread is provided at end, the 4th clearing axis top is provided with branch sleeve, the 4th internal thread is offered on branch sleeve
Hole is connected between the 4th clearing axis and the 4th elevating lever by way of screw-thread fit, and the 4th clearing axis is along its axial direction
It is evenly arranged with the 4th cleaning plate, the 4th cleaning plate is ellipsoidal structure.
First slot cleaning mechanism, the second slot cleaning mechanism, third slot cleaning mechanism and the 4th slot cleaning mechanism
The slot of stator core in motor of different shapes can be carried out wiping cleaning, and dismantle quick and easy for installation, strong applicability.
Compared with prior art, the present invention has the following advantages：
(1) present invention can be fixed and clear up to power distribution station stator core in motor, and be fixed conveniently quick and fastness
By force, cleaning is comprehensively and cleanliness factor is high, and whole mechanical high degree of automation, saves a large amount of labours, improves power distribution station electricity
The efficiency of motivation production.
(2) fixing device of the invention can carry out the movement that a translation one rotates totally two freedom degree directions in space,
So as to stator core in motor level altitude and circumferential position be adjusted, and level altitude is easy to adjust quick, week
Frictional force is small when being adjusted to position, realizes to the fixed function of stator core in motor, and fix tightly solidity is high, and stability is strong.
(3) it generates between the outer surface and clear wiping fixture block using stator core in motor of the invention and up and down reciprocatingly moves in opposite directions
The mode of dynamic friction clears up the outer surface of stator core in motor, and clear speed of wiping is fast, and cleanliness factor is high.
(4) Chong Chui mechanisms of the invention blow the rotary motion that the rotation of motor drives punching to blow cylinder by punching, and cylinder is blown in punching
The wind regime that interior outlet air machinery generates is discharged by air draft mouth, and Chong Chui mechanisms can be to retaining on the inner surface of stator core in motor
Dust and miscellaneous bits rush blowing-out reason, punching blowing power is big, and it is good that effect is blown in punching.
(5) the first slot cleaning mechanism of the invention, the second slot cleaning mechanism, third slot cleaning mechanism and the 4th insert
Slot cleaning mechanism can carry out the slot of stator core in motor of different shapes to wipe cleaning, and dismounting is quick and easy for installation,
Strong applicability.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the dimensional structure diagram of the present invention；
Fig. 2 is the dimensional structure diagram of fixing device of the present invention；
Fig. 3 is the dimensional structure diagram of cleaning plant of the present invention；
Fig. 4 is dimensional structure diagram when ring-shaped guide rail, rotation ball and rotating disk of the present invention coordinate；
Fig. 5 is the dimensional structure diagram of present invention support fixed mechanism；
Fig. 6 is the dimensional structure diagram of appearance cleaning machine structure of the present invention；
Fig. 7 is the stereochemical structure signal of cleaning plant of the present invention (removal pedestal, lifting hydraulic cylinder and appearance cleaning machine structure)
Scheme (viewed from above)；
Fig. 8 is the stereochemical structure signal of cleaning plant of the present invention (removal pedestal, lifting hydraulic cylinder and appearance cleaning machine structure)
Scheme (seeing down from the bottom up)；
Fig. 9 is the dimensional structure diagram of the first slot cleaning mechanism of the invention；
Figure 10 is the dimensional structure diagram of the second slot cleaning mechanism of the invention；
Figure 11 is the dimensional structure diagram of third slot cleaning mechanism of the present invention；
Figure 12 is the dimensional structure diagram of the 4th slot cleaning mechanism of the invention.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 12, a kind of full-automatic power distribution station stator core in motor cleaning equipment, including fixing device 1
With cleaning plant 2, the fixing device 1 is located at 2 middle part following position directly of cleaning plant.
The fixing device 1 include subbase 11, supporting rod 12, ring-shaped guide rail 13, rotation ball 14, rotating disk 15,
Driven gear 16, power take-off mechanism 17, position-limit mechanism 18 and support fixed mechanism 19；11 middle part of subbase offers
Leakage bits hole, 11 left and right sides of subbase have been symmetrically arranged semicircle projection seat, and supporting rod 12 is located at subbase 11 and annular is led
Between rail 13, and the circumferencial direction of leakage bits bore edges of the supporting rod 12 on subbase 11 is equally spaced, 12 bottom end of supporting rod
It is connected with subbase 11,12 top of supporting rod is connected with 13 lower face of ring-shaped guide rail, and ring-shaped guide rail opens up on 13 upper surface
There is an annular guide channel, and the vertical cross section of annular guide channel is semicircular structure, the structure in a ring of rotating disk 15,15 bottom face of rotating disk
On offer annular groove, and the vertical cross section of annular groove is " Ω " type structure, and rotation 14 top nested of ball is in rotating disk
In annular groove on 15 bottom faces, 14 lower part of rotation ball is mounted in the annular guide channel on 13 upper surface of ring-shaped guide rail, from
Moving gear 16 is ring gear, and driven gear 16 is fixed on 15 lateral wall of rotating disk, and power take-off mechanism 17 is located at driven tooth
16 left side of wheel, position-limit mechanism 18 are located at 16 right side of driven gear, and support 19 quantity of fixed mechanism is six, supports fixed mechanism 19
Right over rotating disk 15, and fixed mechanism 19 is supported to be evenly arranged along 15 circumferencial direction of rotating disk.
The power take-off mechanism 17 includes electric rotating machine 171, driving shaft 172, driving gear 173 and power locking end
Lid 174；The electric rotating machine 171 is fixed on the semicircle projection seat in 11 left side of subbase, 172 lower end of driving shaft and electric rotating machine
171 output shafts are connected, and are connected by key between 172 upper end of driving shaft and driving gear 173, and 173 upper end of driving gear
It is locked using power locking end cap 174.
The position-limit mechanism 18 includes supporting rack 181, Limit Bearing 182, limit rotary shaft 183, position limited gear 184 and limit
Position locking end cap 185；181 bottom end of supporting rack is provided with round bar, and 181 top of supporting rack is provided with disc, limit rotary shaft
183 lower ends are mounted on by Limit Bearing 182 on supporting rack 181, are passed through between 183 upper end of limit rotary shaft and position limited gear 184
Key is connected, and 184 upper end of position limited gear is locked using limiting locking end cap 185.
The circular-rotation that driven gear 16 is driven by power take-off mechanism 17, since rotation 14 top nested of ball is being revolved
In annular groove on 15 bottom face of turntable, 14 lower part of rotation ball is mounted on the annular guide channel on 13 upper surface of ring-shaped guide rail
Interior, so driven gear 16 rotates relatively labor-saving, friction is small, while position-limit mechanism 18 is that driven gear 16 plays
The effect of limit, it is therefore prevented that the phenomenon that offset of the driven gear 16 in rotary course on occurred level face misplaces improves whole
The stability of body transmission, support fixed mechanism 19 follow driven gear 16 to rotate synchronously, realize the rotation of support fixed mechanism 19
The function of adjusting is set in indexing.
The support fixed mechanism 19 includes upper fixed column 191, lower fixed column 192, electric pushrod 193, junction button 194
With damping spring 195；The upper fixed column 191 and lower fixed column 192 is located on the same line, and 191 He of upper fixed column
Lower fixed column 192 offers upper guide groove and lower guide channel respectively, electric pushrod 193 be located at upper fixed column 191 and lower fixed column 192 it
Between, and 193 lower end of electric pushrod is connected with lower fixed column 192,193 upper end of electric pushrod is connected with upper fixed column 191, subtracts
Shake spring 195 is located on the inside of electric pushrod 193,195 upper and lower ends of damping spring by junction button 194 respectively with upper fixed column
191 are connected with lower fixed column 192；It, will be between the two neighboring slot of stator core when the stator core of specific fixed motor
The upper guide groove for being inserted partially into fixed column 191 and lower fixed column 192 lower guide channel in, then pass through control electric pushrod
193 rise or fall moves to regulate the level altitude of stator core, and stator iron is regulated by power take-off mechanism 17
The plan-position of core, support fixed mechanism 19 can realize the fixation to stator core, and whole level altitude is adjustable, is applicable to
The fixation of the stator core in motor of different model size.
Fixing device 1 can carry out the movement that a translation one rotates totally two freedom degree directions in space, so as to electricity
The level altitude and circumferential position of motivation stator core are adjusted, and level altitude is easy to adjust quick, and circumferential position is adjusted
When frictional force it is small, realize to the fixed function of stator core in motor, fix tightly solidity is high, and stability is strong.
The cleaning plant 2 include pedestal 21, lifting hydraulic cylinder 22, top plate 23, shifting sledge 24, mobile sliding block 25,
Appearance cleaning machine structure 26, Chong Chui mechanisms 27, the first slot cleaning mechanism 28, the second slot cleaning mechanism 29, the cleaning of third slot
Mechanism 210 and the 4th slot cleaning mechanism 211；The pedestal 21 is platy structure, and 21 quantity of pedestal is two, and in pedestal 21
Side is provided with concave arc mouth, and 22 quantity of lifting hydraulic cylinder is four, and lifting hydraulic cylinder 22 is respectively symmetrically mounted on two in pairs
On a pedestal 21, top plate 23 is fixed on 22 top of lifting hydraulic cylinder, and 23 middle part of top plate offers square groove, and shifting sledge 24 is distinguished
It is symmetrically positioned in square groove front and rear sides, and shifting sledge 24 is connected with the lower face of top plate 23, mobile sliding block 25 is mounted on
On shifting sledge 24,26 quantity of appearance cleaning machine structure is four, and appearance cleaning machine structure 26 is fixed on 22 bottom position of lifting hydraulic cylinder
Place, Chong Chui mechanisms 27 are mounted on mobile sliding block 25, and the first slot cleaning mechanism 28, the second slot cleaning mechanism 29, third are inserted
Slot cleaning mechanism 210 and the 4th slot cleaning mechanism 211 are equally spaced the circumferential direction in 27 bottom end of Chong Chui mechanisms successively
On.
The appearance cleaning machine structure 26 includes that fixing buckle 261, outside ear mount 262, outside are shipped and resell on another market 263, outer link
264, connection ship and resell on another market 265, inboard Sinks 266, inside ear mount 267, inside ship and resell on another market 268, it is clear wipe fixture block 269, damping spring 2610,
Driving push rod 2611 and link block 2612；261 structure in the form of annular discs of fixing buckle, 261 center position of fixing buckle open up
There is fixing groove, outside ear mount 262 to be fixed on 261 lateral wall of fixing buckle, 264 one end of outer link by outside ship and resell on another market 263 with
Outside ear mount 262 is connected, and being shipped and resell on another market using connection between 266 one end of 264 other end of outer link and inboard Sinks 265 is connected
It connects, 266 other end of inboard Sinks ships and resell on another market 268 in inside ear mount 267 by inside, and inside ear mount 267 is fixed on clear wiping
Clear to wipe 269 arc-shaped shape structure of fixture block on 269 lateral wall of fixture block, clear 269 inside of fixture block of wiping is provided with jagged clear rubbing head,
The clear material for wiping fixture block 269 is sponge material, and 2610 both ends of damping spring are respectively arranged with terminal pad, and terminal pad both ends are solid respectively
It is scheduled on the madial wall of outer link 264 and inboard Sinks 266, driving push rod 2611 is located at fixing buckle 261 and clear wiping fixture block 269
Between, 2611 bottom end of driving push rod is fixed on by link block 2612 on fixing buckle 261, and 2611 top of driving push rod is fixed on clearly
It wipes on 269 lateral wall of fixture block；By the adjustable clear radial dimension position for wiping fixture block 269 of the movement of driving push rod 2611, thus
The outer surface of the stator core in motor of different model size is wiped clearly, and right by outer link 264 and inboard Sinks 2666
Clear fixture block 269 of wiping plays the role of support, and appearance cleaning machine structure 26 is pressed from both sides using the outer surface of stator core in motor with clear wipe
It is generated between block 269 and moves back and forth up and down the mode of friction to clear up the outer surface of stator core in motor, clearly in opposite directions
It is fast to wipe speed, cleanliness factor is high.
The Chong Chui mechanisms 27 blow motor 272, motor cabinet 273, rolling bearing units 274 and punching and blow including mobile dish 271, punching
Cylinder 275；Described rush blows motor 272 and is located at 271 surface center position of mobile dish, and punching blows motor 272 and passes through motor
Seat 273 is fixed in mobile dish 271, and rolling bearing units 274 are located at immediately below mobile dish 271, and punching blows the output shaft of motor 272 successively
Across mobile dish 271 and rolling bearing units 274 and cylinder 275 is blown with punching to be connected；
Described rushing blows cylinder 275 for hollow cylindrical shell structure, and punching blows 275 upper end of cylinder and is provided with screw-thread fit company
The cover connect, cover upper end are provided with connected unit, and punching blows cylinder 275 and is internally provided with outlet air machinery, and 275 lateral wall of cylinder is blown in punching
Its circumferencial direction of upper edge is uniformly provided with semi-circular recesses, air draft mouth is provided on semi-circular recesses, and air draft mouth is along semi-circular line
Texturearunaperpendicular direction is linearly arranged；
The rotary motion that the rotation of motor 272 drives punching to blow cylinder 275 is blown by punching, the blowing machine in cylinder 275 is blown in punching
The wind regime that tool generates is discharged by air draft mouth, Chong Chui mechanisms 27 can to the dust retained on the inner surface of stator core in motor and
Miscellaneous bits carry out rushing blowing-out reason, and punching blowing power is big, and it is good that effect is blown in punching.
The first slot cleaning mechanism 28 includes the first elevating lever 281 and the first clearing axis 282, the first elevating lever
281 bottom ends are provided with the first external screw thread, and 282 top of the first clearing axis is provided with branch sleeve, and is offered on branch sleeve
One internal thread hole is connected between the first clearing axis 282 and the first elevating lever 281 by way of screw-thread fit, the first cleaning
Axis 282 is evenly arranged with the first cleaning plate along its axial direction, and the first cleaning plate is in incomplete loop configuration.
The second slot cleaning mechanism 29 includes the second elevating lever 291 and the second clearing axis 292, the second elevating lever
291 bottom ends are provided with the second external screw thread, and 292 top of the second clearing axis is provided with branch sleeve, and is offered on branch sleeve
Two internal thread holes are connected between the second clearing axis 292 and the second elevating lever 291 by way of screw-thread fit, the second cleaning
Axis 292 is evenly arranged with the second cleaning plate along its axial direction, and the second cleaning plate is " Ω " type structure.
The third slot cleaning mechanism 210 includes third elevating lever 2101 and third clearing axis 2102, third lifting
2101 bottom end of bar is provided with third external screw thread, and 2102 top of third clearing axis is provided with branch sleeve, is opened up on branch sleeve
There is third internal thread hole, is connected by way of screw-thread fit between third clearing axis 2102 and third elevating lever 2101, the
Three clearing axis 2102 are evenly arranged with third cleaning plate along its axial direction, and third cleaning plate is circular configuration.
The 4th slot cleaning mechanism 211 includes the 4th elevating lever 2111 and the 4th clearing axis 2112, the 4th lifting
2111 bottom end of bar is provided with the 4th external screw thread, and 2112 top of the 4th clearing axis is provided with branch sleeve, is opened up on branch sleeve
There is the 4th internal thread hole, is connected by way of screw-thread fit between the 4th clearing axis 2112 and the 4th elevating lever 2111, the
Four clearing axis 2112 are evenly arranged with the 4th cleaning plate along its axial direction, and the 4th cleaning plate is ellipsoidal structure.
First slot cleaning mechanism 28, the second slot cleaning mechanism 29, third slot cleaning mechanism 210 and the 4th slot are clear
Reason mechanism 211 can carry out the slot of stator core in motor of different shapes to wipe cleaning, and dismounting is quick and easy for installation, fits
It is strong with property.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description only illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (7)
1. a kind of full-automatic power distribution station stator core in motor cleaning equipment, it is characterised in that：It is filled including fixing device and cleaning
It sets, the fixing device is located in the middle part of cleaning plant at following position directly；Wherein：
The fixing device includes that subbase, supporting rod, ring-shaped guide rail, rotation ball, rotating disk, driven gear, power are defeated
Go out mechanism, position-limit mechanism and support fixed mechanism；Leakage bits hole is offered in the middle part of the subbase, the subbase left and right sides is respectively
It is symmetrically arranged with semicircle projection seat, supporting rod is between subbase and ring-shaped guide rail, and leakage bits of the supporting rod on subbase
The circumferencial direction of bore edges is equally spaced, and supporting rod bottom end is connected with subbase, supporting bar top and ring-shaped guide rail lower end
Face is connected, and annular guide channel is offered on ring-shaped guide rail upper surface, and the vertical cross section of annular guide channel is semicircular structure, rotation
Disk structure in a ring offers annular groove on rotating disk bottom face, and the vertical cross section of annular groove is " Ω " type structure, is turned
In annular groove on rotating disk bottom face, rotation ball lower part is mounted on ring-shaped guide rail upper surface dynamic ball top nested
Annular guide channel in, driven gear is ring gear, and driven gear is fixed on rotate the outside of the disc wall, and power take-off mechanism is located at
On the left of driven gear, position-limit mechanism is located on the right side of driven gear, and support fixed mechanism quantity is six, and support fixed mechanism is located at rotation
Right over turntable, and fixed mechanism is supported to be evenly arranged along rotating disk circumferencial direction；Driven tooth is driven by power take-off mechanism
The circular-rotation of wheel, position-limit mechanism are that driven gear plays the role of limit, it is therefore prevented that driven gear is sent out in rotary course
The phenomenon that offset in unboiled water plane misplaces, support fixed mechanism follow driven gear to rotate synchronously, and realize the fixed machine of support
The function that the rotation position of structure is adjusted；
The position-limit mechanism includes supporting rack, Limit Bearing, limit rotary shaft, position limited gear and limiting locking end cap；Described
Supporting rack bottom end is provided with round bar, and supporting rack top is provided with disc, and limit rotary shaft lower end is mounted on support by Limit Bearing
On frame, be connected by key between limit rotary shaft upper end and position limited gear, and position limited gear upper end using limiting locking end cap into
Row is locked；
The cleaning plant includes pedestal, lifting hydraulic cylinder, top plate, shifting sledge, mobile sliding block, appearance cleaning machine structure, punching
Blow mechanism, the first slot cleaning mechanism, the second slot cleaning mechanism, third slot cleaning mechanism and the 4th slot cleaning mechanism；
The pedestal is platy structure, and pedestal quantity is two, and is provided with concave arc mouth on the inside of pedestal, and lifting hydraulic cylinder quantity is
Four, lifting hydraulic cylinder is respectively symmetrically mounted on two pedestals in pairs, and top plate is fixed on lifting hydraulic cylinder top, in top plate
Portion offers square groove, and shifting sledge is respectively symmetrically located in square groove front and rear sides, and the lower face of shifting sledge and top plate
It is connected, mobile sliding block is mounted on shifting sledge, and appearance cleaning machine structure quantity is four, and appearance cleaning machine structure is fixed on lifting liquid
Cylinder pressure bottom position, Chong Chui mechanisms are mounted on mobile sliding block, the first slot cleaning mechanism, the second slot cleaning mechanism, the
Three slot cleaning mechanisms and the 4th slot cleaning mechanism are equally spaced successively in the circumferential direction of Chong Chui mechanisms bottom end；
The appearance cleaning machine structure includes fixing buckle, outside ear mount, outside is shipped and resell on another market, outer link, connection is shipped and resell on another market, inside connects
Bar, inside ear mount, inside ship and resell on another market, wipe fixture block, damping spring, driving push rod and link block clearly；The fixing buckle is in the form of annular discs
Structure, fixing buckle center position offer fixing groove, and outside ear mount is fixed on fixing buckle lateral wall, and outer link one end is logical
It crosses outside and ships and resell on another market and be connected with outside ear mount, using the connection company of shipping and reselling on another market between the outer link other end and inboard Sinks one end
It connecing, the inboard Sinks other end is shipped and resell on another market by inside in the ear mount of inside, and inside ear mount is fixed on clear wiping fixture block lateral wall,
Damping spring both ends are respectively arranged with terminal pad, and terminal pad both ends are separately fixed at the madial wall of outer link and inboard Sinks
On, driving push rod is located between fixing buckle and clear wiping fixture block, and driving push rod bottom end is fixed on by link block on fixing buckle, driving
Push rod top is fixed on clear wipe on fixture block lateral wall；
The Chong Chui mechanisms include that mobile dish, punching blow motor, motor cabinet, rolling bearing units and punching and blow cylinder；Electricity is blown in described rushing
Machine is located at center position right over mobile dish, and punching is blown motor and is fixed in mobile dish by motor cabinet, and rolling bearing units are located at
Immediately below mobile dish, the output shaft that motor is blown in punching sequentially passes through mobile dish and rolling bearing units and blows cylinder with punching and is connected；
The first slot cleaning mechanism includes the first elevating lever and the first clearing axis, and the first elevating lever bottom end is provided with the
One external screw thread, the first clearing axis top are provided with branch sleeve, and the first internal thread hole, the first clearing axis are offered on branch sleeve
It is connected by way of screw-thread fit between the first elevating lever, the first clearing axis is evenly arranged with first along its axial direction
Cleaning plate, the first cleaning plate are in incomplete loop configuration；
The second slot cleaning mechanism includes the second elevating lever and the second clearing axis, and the second elevating lever bottom end is provided with the
Two external screw threads, the second clearing axis top are provided with branch sleeve, and the second internal thread hole, the second clearing axis are offered on branch sleeve
It is connected by way of screw-thread fit between the second elevating lever, the second clearing axis is evenly arranged with second along its axial direction
Cleaning plate, the second cleaning plate are " Ω " type structure.
2. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The power take-off mechanism stated includes electric rotating machine, driving shaft, driving gear and power locking end cap；The electric rotating machine is fixed
Semicircle projection seat on the left of subbase, driving shaft lower end are connected with electric rotating machine output shaft, driving shaft upper end and driving tooth
It is connected by key between wheel, and driving gear upper end is locked using power locking end cap.
3. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The support fixed mechanism stated includes upper fixed column, lower fixed column, electric pushrod, junction button and damping spring；The upper fixation
Column and lower fixed column are located on the same line, and upper fixed column and lower fixed column offer upper guide groove and lower guide channel respectively, electricity
Dynamic push rod is between upper fixed column and lower fixed column, and electric pushrod lower end is connected with lower fixed column, electric pushrod upper end
Be connected with upper fixed column, damping spring is located on the inside of electric pushrod, damping spring upper and lower ends by junction button respectively with it is upper
Fixed column is connected with lower fixed column.
4. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The clear arc-shaped shape structure of wiping fixture block stated, clear wipe are provided with jagged clear rubbing head on the inside of fixture block, and the clear material for wiping fixture block is sea
Continuous material.
5. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
Rushing for stating blows cylinder for hollow cylindrical shell structure, rushes and blows the cover that cylinder upper end is provided with screw-thread fit connection, on cover
End is provided with connected unit, and punching blows cylinder interior and is provided with outlet air machinery, and punching is blown cylinder lateral wall upper edge its circumferencial direction and uniformly opened
Equipped with semi-circular recesses, air draft mouth is provided on semi-circular recesses, and air draft mouth is along the linear cloth in semi-circular line texturearunaperpendicular direction
It sets.
6. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The third slot cleaning mechanism stated includes third elevating lever and third clearing axis, and third elevating lever bottom end is provided with the outer spiral shell of third
Line, third clearing axis top are provided with branch sleeve, and third internal thread hole, third clearing axis and third are offered on branch sleeve
It is connected by way of screw-thread fit between elevating lever, third clearing axis is evenly arranged with third cleaning along its axial direction
Piece, third cleaning plate are circular configuration.
7. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The 4th slot cleaning mechanism stated includes the 4th elevating lever and the 4th clearing axis, and the 4th elevating lever bottom end is provided with the 4th outer spiral shell
Line, the 4th clearing axis top are provided with branch sleeve, and the 4th internal thread hole, the 4th clearing axis and the 4th are offered on branch sleeve
It is connected by way of screw-thread fit between elevating lever, the 4th clearing axis is evenly arranged with the 4th cleaning along its axial direction
Piece, the 4th cleaning plate are ellipsoidal structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611207577.5A CN106533080B (en) | 2016-12-23 | 2016-12-23 | A kind of full-automatic power distribution station stator core in motor cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611207577.5A CN106533080B (en) | 2016-12-23 | 2016-12-23 | A kind of full-automatic power distribution station stator core in motor cleaning equipment |
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| Publication Number | Publication Date |
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| CN106533080A CN106533080A (en) | 2017-03-22 |
| CN106533080B true CN106533080B (en) | 2018-11-06 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109245459B (en) * | 2018-10-16 | 2019-07-09 | 赣州诚正稀土新材料股份有限公司 | A kind of whole permanent magnetic rotor process equipment |
| CN110606219B (en) * | 2019-10-23 | 2023-05-09 | 国网辽宁省电力有限公司辽阳供电公司 | Anti-seismic adjusting device suitable for unmanned aerial vehicle information acquisition shoots |
| CN110620481B (en) * | 2019-11-09 | 2020-10-20 | 台州市金宇机电有限公司 | Motor lamination auxiliary tool |
| CN111014181A (en) * | 2019-12-31 | 2020-04-17 | 神州高铁技术股份有限公司 | Armature cleaning method |
| CN111082611B (en) * | 2020-01-14 | 2020-11-10 | 温岭市博伊工具有限公司 | Quick stripping off device of old and useless motor coil copper wire |
| CN111293837B (en) * | 2020-03-17 | 2021-04-13 | 绍兴市秀臻新能源科技有限公司 | Maintenance device for motor accessories |
| CN111992546B (en) * | 2020-08-28 | 2021-12-03 | 无锡中车时代智能装备有限公司 | Automatic cleaning machine for motor stator core inner groove |
| CN111922851A (en) * | 2020-09-03 | 2020-11-13 | 广西恒达电机科技有限公司 | Clean plastic strutting arrangement of generator rotor winding coil |
| CN112317251B (en) * | 2020-10-29 | 2021-07-23 | 江苏汉印机电科技股份有限公司 | Printed circuit board metal coating system |
| CN113644792B (en) * | 2021-10-13 | 2021-12-21 | 南通沪达机械设备有限公司 | Disc type motor stator and rotor iron core forming machine |
| CN116365746B (en) * | 2023-06-01 | 2023-08-15 | 安徽微特电机科技有限公司 | In-wheel motor inner stator and fastening structure thereof |
| CN118337011B (en) * | 2024-06-07 | 2024-10-15 | 苏州特种电机厂有限公司 | Motor stator and rotor processing equipment and processing method of permanent magnet brushless motor |
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| CN2634719Y (en) * | 2003-08-01 | 2004-08-18 | 淄博双齐环保机械有限公司 | Iron core laminating and cramping machine for motor stator |
| CN201383744Y (en) * | 2009-04-02 | 2010-01-13 | 裴绍武 | Motor stator iron core winding machine |
| CN202818031U (en) * | 2012-09-20 | 2013-03-20 | 上海上电电机有限公司 | Motor stator iron core positioning mechanism |
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| CN2634719Y (en) * | 2003-08-01 | 2004-08-18 | 淄博双齐环保机械有限公司 | Iron core laminating and cramping machine for motor stator |
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| CN106533080A (en) | 2017-03-22 |
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