CN106533080A - Full-automatic electromotor stator core cleaning equipment of power distribution station - Google Patents
Full-automatic electromotor stator core cleaning equipment of power distribution station Download PDFInfo
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- CN106533080A CN106533080A CN201611207577.5A CN201611207577A CN106533080A CN 106533080 A CN106533080 A CN 106533080A CN 201611207577 A CN201611207577 A CN 201611207577A CN 106533080 A CN106533080 A CN 106533080A
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- clearing axis
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- 238000004140 cleaning Methods 0.000 title claims abstract description 136
- 238000009826 distribution Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 114
- 238000004080 punching Methods 0.000 claims description 43
- 230000003028 elevating effect Effects 0.000 claims description 34
- 238000013016 damping Methods 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 241000276425 Xiphophorus maculatus Species 0.000 claims description 3
- 208000031481 Pathologic Constriction Diseases 0.000 claims 2
- 210000001215 vagina Anatomy 0.000 claims 2
- 239000000109 continuous material Substances 0.000 claims 1
- 239000004744 fabric Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000007664 blowing Methods 0.000 description 6
- 230000006870 function Effects 0.000 description 6
- 230000003749 cleanliness Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to full-automatic electromotor stator core cleaning equipment of a power distribution station. The full-automatic electromotor stator core cleaning equipment comprises a fixing device and a cleaning device, wherein the fixing device is arranged at a position right below the middle part of the cleaning device. By the full-automatic electromotor stator core cleaning equipment, an electromotor stator core of the power distribution station can be fixed and cleaned, the full-automatic electromotor stator core cleaning equipment is convenient and rapid to fix and has the advantages of high firmness, cleaning thoroughness, high cleanness and high integral mechanism automation, the labor is greatly saved, and the electromotor production efficiency of the power distribution station is improved.
Description
Technical field
The present invention relates to power motor Aided Machine field, specifically a kind of full-automatic power distribution station motor stator
Iron core cleaning equipment.
Background technology
Power distribution station is the place for changing voltage, in order to electrical energy transportation that power plant is issued is to where farther out, it is necessary to
Voltage is raised, is changed into high-tension electricity, on demand voltage is reduced near user again, power distribution station is leaned in the work of this buck/boost
To complete；The capital equipment of power distribution station is switch and transformator, but while also some electronic auxiliary equipments, these electronic auxiliary
A kind of electric component that equipment can often be used is exactly motor, and the motor used of power distribution station is all belonging to large-scale, presses
Scale is different, and little is referred to as electric substation, and transformer station is more than electric substation；Electric substation：Usually electric pressure is in below 110KV
Step-down substation；Transformer station：Including " boosting, blood pressure lowering " transformer station of various electric pressures.
Motor is typically mainly made up of end cap, stator, outlet box, speed sensor and blower fan etc., wherein stator
Mainly include support, stator core and winding, rotor main will include axle, rotor core and magnet steel；The manufacturing process bag of motor
Include mechanical processing technique, the manufacturing process of iron core, the manufacturing process of winding, the manufacturing process of rotor and the motor assembling of parts
Technique；The most important step of manufacturing process of iron core is exactly the cleaning of iron core, and the cleanliness factor of iron core is with the quality of iron core and stable
Property link directly, at present for stator core in motor cleaning more adopt manual wipping and partial automation to clear up, cleaning effect
It is really poor, and also take up substantial amounts of labour force, inefficiency；Meanwhile, the cleaning of current stator core in motor is mechanical
Generally existing problems with：(1) stator core in motor fixes inconvenient, and after fixing, fastness is poor, causes in scale removal process
There is shake and slide；(2) stator core comprehensively can not be cleared up, is merely able to carry out stator core part clearly
Reason, and cleaning effect is poor；(3) displacement property is poor, and function is few, due to stator core slot is different and model size compared with
Many, many machineries can only be cleared up to certain specific stator core now.In consideration of it, the invention provides a kind of full-automatic
Power distribution station stator core in motor cleaning equipment.
The content of the invention
In order to make up the deficiencies in the prior art, the invention provides a kind of full-automatic power distribution station stator core in motor cleaning
Equipment.
It is employed the following technical solutions realizing that the present invention will solve its technical problem.
A kind of full-automatic power distribution station stator core in motor cleaning equipment, including fixing device and cleaning plant, it is described
Fixing device is located in the middle part of cleaning plant at position directly below.
Described fixing device includes subbase, support bar, ring-shaped guide rail, rotation ball, rotating disk, driven gear, dynamic
Power output mechanism, position-limit mechanism and support fixed mechanism；Lou bits hole, the subbase left and right sides are offered in the middle part of described subbase
It is respectively symmetrically and is provided with semicircle projection seat, support bar is located between subbase and ring-shaped guide rail, and support bar is along subbase
The circumferencial direction of leakage bits bore edges is equally spaced, and support bar bottom is connected with subbase, supporting bar top and ring-shaped guide rail
Lower surface is connected, and offers annular guide channel, and the vertical cross section of annular guide channel is semicircular structure on ring-shaped guide rail upper surface,
Rotating disk structure in a ring, offers annular groove, and the vertical cross section of annular groove and ties for " Ω " type on rotating disk bottom face
Structure, in the annular groove on rotating disk bottom face, rotation ball bottom is arranged on ring-shaped guide rail rotation ball top nested
In annular guide channel on end face, driven gear is ring gear, and driven gear is fixed on rotating disk lateral wall, output machine
Structure is located on the left of driven gear, and position-limit mechanism is located on the right side of driven gear, is supported fixed mechanism quantity to be six, is supported fixed mechanism
Directly over rotating disk, and fixed mechanism is supported to be evenly arranged along rotating disk circumferencial direction.
Further, described power take-off mechanism includes electric rotating machine, driving shaft, driving gear and power locking end cap；
Described electric rotating machine is fixed on the semicircle projection seat on the left of subbase, and driving shaft lower end is connected with electric rotating machine output shaft,
It is connected by key between driving shaft upper end and driving gear, and driving gear upper end carries out locking admittedly using power locking end cap
It is fixed.
Further, described position-limit mechanism includes bracing frame, Limit Bearing, limit rotary shaft, position limited gear and limiting locking
End cap；Described bracing frame bottom is provided with round bar, and bracing frame top is provided with disc, and limit rotary shaft lower end passes through Limit Bearing
On bracing frame, it is connected by key between limit rotary shaft upper end and position limited gear, and position limited gear upper end is using spacing
Locking end cap is locked.
The circular-rotation of driven gear is driven by power take-off mechanism, as rotation ball top nested is at rotating disk bottom
In annular groove on end face, rotation ball bottom is arranged in the annular guide channel on ring-shaped guide rail upper surface, so driven tooth
Wheel rotates that comparison is laborsaving, and frictional force is less, while position-limit mechanism serves spacing effect for driven gear, it is therefore prevented that from
The phenomenon of skew dislocation of the moving gear in rotary course on occurred level face, improves the stability of overall transmission, supports solid
Determine mechanism and follow driven gear synchronous axial system, realize the function of supporting the rotation position of fixed mechanism to adjust.
Further, described support fixed mechanism includes fixed column, lower fixed column, electric pushrod, junction button and damping
Spring；Described upper fixed column and lower fixed column are located on the same line, and upper fixed column and lower fixed column are offered respectively
Upper guide groove and lower guide channel, electric pushrod are located between upper fixed column and lower fixed column, and electric pushrod lower end and lower fixed column phase
Connection, electric pushrod upper end are connected with upper fixed column, and damping spring is located on the inside of electric pushrod, and damping spring upper and lower ends are led to
Cross junction button to be connected with upper fixed column and lower fixed column respectively.
During the stator core of concrete fixed motor, will be being inserted partially between stator core two neighboring slot upper solid
In the lower guide channel of the upper guide groove of fixed column and lower fixed column, then motion is risen or fallen regulating by control electric pushrod
The level altitude of stator core, regulates the plan-position of stator core by power take-off mechanism, and support fixed mechanism can be real
The now fixation to stator core, and overall level altitude is adjustable, is applicable to the stator core in motor of different model size
It is fixed.
Fixing device can carry out the motion that a translation one rotates totally two degree of freedom directions in space, so as to can be to electronic
The level altitude and circumferential position of machine stator iron core is adjusted, and level altitude is easy to adjust quick, when circumferential position is adjusted
Frictional force is little, realizes the function of fixing to stator core in motor, and fix tightly solidity is high, and stability is strong.
Further, described cleaning plant includes base, lifting hydraulic cylinder, top board, shifting sledge, mobile slide block, appearance
Cleaning machine structure, Chong Chui mechanisms, the first slot cleaning mechanism, the second slot cleaning mechanism, the 3rd slot cleaning mechanism and the 4th insert
Groove cleaning mechanism；Described base is platy structure, and base quantity is to be provided with indent arc port on the inside of two, and base, is lifted
Hydraulic cylinder quantity is four, and lifting hydraulic cylinder is symmetrically mounted on two bases for one group two-by-two respectively, and top board is fixed on raise-lower hydraulic
Cylinder top, offers square groove in the middle part of top board, shifting sledge is respectively symmetrically positioned at the both sides before and after square groove, and shifting sledge with
The lower surface of top board is connected, and mobile slide block is arranged on shifting sledge, and appearance cleaning machine structure quantity is four, appearance cleaning machine structure
It is fixed at lifting hydraulic cylinder bottom position, Chong Chui mechanisms are arranged on mobile slide block, the first slot cleaning mechanism, the second slot
Cleaning mechanism, the 3rd slot cleaning mechanism and the 4th slot cleaning mechanism are equally spaced the week in Chong Chui mechanisms bottom end successively
To on direction.
Further, described appearance cleaning machine structure includes that clip, outside ear mount, outside are shipped and resell on another market, outer link, connection turn
Pin, inboard Sinks, inner side ear mount, inner side are shipped and resell on another market, wipe clearly fixture block, damping spring, driving push rod and contiguous block；Described clip
Structure in the form of annular discs, clip center position offer fixing groove, and outside ear mount is fixed on clip lateral wall, and outside connects
Bar one end is shipped and resell on another market by outside and be connected with outside ear mount, is turned using connection between the outer link other end and inboard Sinks one end
Pin is attached, and the inboard Sinks other end is shipped and resell on another market in the ear mount of inner side by inner side, and inner side ear mount is fixed on clear wiping fixture block
On lateral wall, damping spring two ends are respectively arranged with terminal pad, and terminal pad two ends are separately fixed at outer link and inboard Sinks
Medial wall on, driving push rod be located at clip and it is clear wipe between fixture block, driving push rod bottom is fixed on fixation by contiguous block
Buckle, driving push rod top is fixed on clear wiping on fixture block lateral wall；The footpath of fixture block is wiped clearly by the motion scalable of driving push rod
To size position, so as to be wiped to the outer surface of the stator core in motor of different model size clearly, and pass through outer link and interior
Side connecting rod wipes the effect that fixture block serves support, outer surface and clear wiping of the appearance cleaning machine structure using stator core in motor to clear
Produce between fixture block and move back and forth up and down the mode of friction in opposite directions to clear up the outer surface of stator core in motor, it is clear to wipe
Speed is fast, and cleanliness factor is high.
Further, the described curved shape structure of clear wiping fixture block, clear wipings be provided with jagged clear rubbing head on the inside of fixture block, clearly
The material for wiping fixture block is sponge material.
Further, described Chong Chui mechanisms include that mobile dish, punching are blown motor, motor cabinet, rolling bearing units and punching and blow cylinder；Institute
Rushing for stating blows motor positioned at center position directly over mobile dish, and punching is blown motor and is fixed in mobile dish by motor cabinet, band
Seat bearing is located at immediately below mobile dish, and punching is blown the output shaft of motor and sequentially passes through mobile dish and rolling bearing units and blow cylinder phase with punching
Connection.
Further, described punching blows cylinder for hollow cylindrical shell structure, and punching is blown cylinder upper end and is provided with screw thread cooperation
The cover of connection, cover upper end are provided with connected unit, and punching is blown cylinder interior and is provided with air-out machinery, and edge on cylinder lateral wall is blown in punching
Its circumferencial direction uniformly offers semi-circular recesses, is provided with air draft mouth, and air draft mouth along semicircle line groove on semi-circular recesses
Vertical direction is linearly arranged.
The rotation for blowing motor by punching drives punching to blow the rotary motion of cylinder, and the wind that the air-out machinery in cylinder is produced is blown in punching
Source is discharged by air draft mouth, and Chong Chui mechanisms can carry out punching and blow to the dust retained on the inner surface of stator core in motor and miscellaneous bits
Cleaning, punching blowing power are big, and it is good that effect is blown in punching.
Further, the first described slot cleaning mechanism includes the first elevating lever and the first clearing axis, the first elevating lever bottom
The first external screw thread is provided with end, the first clearing axis top is provided with branch sleeve, the first female thread is offered on branch sleeve
Hole, is connected between the first clearing axis and the first elevating lever by way of screw thread cooperation, and the first clearing axis are along its axial direction
The first cleaning plate is evenly arranged with, the first cleaning plate is in incomplete loop configuration.
The second described slot cleaning mechanism includes the second elevating lever and the second clearing axis, and the second elevating lever bottom end is arranged
There is the second external screw thread, the second clearing axis top is provided with branch sleeve, the second internal thread hole is offered on branch sleeve, and second is clear
Reason axle is connected by way of screw thread cooperation between the second elevating lever, and the second clearing axis are evenly arranged with along its axial direction
Second cleaning plate, the second cleaning plate are " Ω " type structure.
Further, the 3rd described slot cleaning mechanism includes the 3rd elevating lever and the 3rd clearing axis, the 3rd elevating lever bottom
The 3rd external screw thread is provided with end, the 3rd clearing axis top is provided with branch sleeve, and the 3rd female thread is offered on branch sleeve
Hole, the 3rd clearing axis are connected by way of screw thread cooperation between the 3rd elevating lever, and the 3rd clearing axis are along its axial direction
The 3rd cleaning plate is evenly arranged with, the 3rd cleaning plate is circular configuration.
Further, the 4th described slot cleaning mechanism includes the 4th elevating lever and the 4th clearing axis, the 4th elevating lever bottom
The 4th external screw thread is provided with end, the 4th clearing axis top is provided with branch sleeve, and the 4th female thread is offered on branch sleeve
Hole, the 4th clearing axis are connected by way of screw thread cooperation between the 4th elevating lever, and the 4th clearing axis are along its axial direction
The 4th cleaning plate is evenly arranged with, the 4th cleaning plate is ellipsoidal structure.
First slot cleaning mechanism, the second slot cleaning mechanism, the 3rd slot cleaning mechanism and the 4th slot cleaning mechanism
Can the slot of stator core in motor of different shapes be carried out wiping cleaning, and remove and install convenient and swift, strong applicability.
Compared with prior art, the present invention has advantages below：
(1) present invention can be fixed and be cleared up to power distribution station stator core in motor, and be fixed conveniently quick and fastness
By force, clear up comprehensively and cleanliness factor is high, and overall machinery high degree of automation, a large amount of labour forces are saved, power distribution station electricity is improve
The efficiency of motivation production.
(2) fixing device of the invention can carry out the motion that a translation one rotates totally two degree of freedom directions in space,
So as to be adjusted to the level altitude of stator core in motor and circumferential position, and level altitude is easy to adjust quick, week
It is little to frictional force during position adjustments, the function of fixing to stator core in motor is realized, fix tightly solidity is high, and stability is strong.
(3) produce between the outer surface of employing stator core in motor of the invention and clear wiping fixture block and up and down reciprocatingly move in opposite directions
Clearing up to the outer surface of stator core in motor, clear speed of wiping is fast, and cleanliness factor is high for the mode of dynamic friction.
(4) Chong Chui mechanisms of the invention drive punching to blow the rotary motion of cylinder by the rotation that motor is blown in punching, and cylinder is blown in punching
The wind regime that interior air-out machinery is produced is discharged by air draft mouth, and Chong Chui mechanisms can be to retaining on the inner surface of stator core in motor
Dust and miscellaneous bits carry out rushing blowing-out reason, punching blowing power is big, and it is good that effect is blown in punching.
(5) the first slot cleaning mechanism of the invention, the second slot cleaning mechanism, the 3rd slot cleaning mechanism and the 4th insert
Groove cleaning mechanism can carry out wiping cleaning to the slot of stator core in motor of different shapes, and remove and install it is convenient and swift,
Strong applicability.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the dimensional structure diagram of the present invention；
Fig. 2 is the dimensional structure diagram of fixing device of the present invention；
Fig. 3 is the dimensional structure diagram of cleaning plant of the present invention；
Fig. 4 is dimensional structure diagram when ring-shaped guide rail of the present invention, rotation ball and rotating disk coordinate；
Fig. 5 is the dimensional structure diagram that the present invention supports fixed mechanism；
Fig. 6 is the dimensional structure diagram of appearance cleaning machine structure of the present invention；
Fig. 7 is that the stereochemical structure of cleaning plant of the present invention (removing base, lifting hydraulic cylinder and appearance cleaning machine structure) is illustrated
Figure (viewed from above)；
Fig. 8 is that the stereochemical structure of cleaning plant of the present invention (removing base, lifting hydraulic cylinder and appearance cleaning machine structure) is illustrated
Figure (seeing down from the bottom up)；
Fig. 9 is the dimensional structure diagram of the first slot cleaning mechanism of the invention；
Figure 10 is the dimensional structure diagram of the second slot cleaning mechanism of the invention；
Figure 11 is the dimensional structure diagram of the 3rd slot cleaning mechanism of the invention；
Figure 12 is the dimensional structure diagram of the 4th slot cleaning mechanism of the invention.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is expanded on further.
As shown in Figures 1 to 12, a kind of full-automatic power distribution station stator core in motor cleaning equipment, including fixing device 1
With cleaning plant 2, described fixing device 1 is at 2 middle part position directly below of cleaning plant.
Described fixing device 1 include subbase 11, support bar 12, ring-shaped guide rail 13, rotation ball 14, rotating disk 15,
Driven gear 16, power take-off mechanism 17, position-limit mechanism 18 and support fixed mechanism 19；Offer in the middle part of described subbase 11
Leakage bits hole, 11 left and right sides of subbase are respectively symmetrically and are provided with semicircle projection seat, and support bar 12 is located at subbase 11 and annular is led
Between rail 13, and the circumferencial direction of leakage bits bore edges of the support bar 12 on subbase 11 is equally spaced, 12 bottom of support bar
It is connected with subbase 11,12 top of support bar is connected with 13 lower surface of ring-shaped guide rail, ring-shaped guide rail is opened up on 13 upper surface
There is an annular guide channel, and the vertical cross section of annular guide channel is semicircular structure, the structure in a ring of rotating disk 15,15 bottom face of rotating disk
On offer annular groove, and the vertical cross section of annular groove is " Ω " type structure, and 14 top nested of rotation ball is in rotating disk
In annular groove on 15 bottom faces, 14 bottom of rotation ball is arranged in the annular guide channel on 13 upper surface of ring-shaped guide rail, from
Moving gear 16 is ring gear, and driven gear 16 is fixed on 15 lateral wall of rotating disk, and power take-off mechanism 17 is located at driven tooth
On the left of wheel 16, position-limit mechanism 18 is located on the right side of driven gear 16, is supported 19 quantity of fixed mechanism to be six, is supported fixed mechanism 19
Directly over rotating disk 15, and fixed mechanism 19 is supported to be evenly arranged along 15 circumferencial direction of rotating disk.
Described power take-off mechanism 17 includes electric rotating machine 171, driving shaft 172, driving gear 173 and power locking end
Lid 174；Described electric rotating machine 171 is fixed on the semicircle projection seat on the left of subbase 11,172 lower end of driving shaft and electric rotating machine
171 output shafts are connected, and are connected by key between 172 upper end of driving shaft and driving gear 173, and 173 upper end of driving gear
It is locked using power locking end cap 174.
Described position-limit mechanism 18 includes bracing frame 181, Limit Bearing 182, limit rotary shaft 183, position limited gear 184 and limit
Position locking end cap 185；Described 181 bottom of bracing frame is provided with round bar, and 181 top of bracing frame is provided with disc, limit rotary shaft
183 lower ends are arranged on bracing frame 181 by Limit Bearing 182, are passed through between 183 upper end of limit rotary shaft and position limited gear 184
Key is connected, and 184 upper end of position limited gear is locked using limiting locking end cap 185.
The circular-rotation of driven gear 16 is driven by power take-off mechanism 17, as 14 top nested of rotation ball is in rotation
In annular groove on 15 bottom face of rotating disk, 14 bottom of rotation ball is arranged on the annular guide channel on 13 upper surface of ring-shaped guide rail
Interior, so driven gear 16 is rotated than relatively labor-saving, frictional force is less, while position-limit mechanism 18 is served for driven gear 16
Spacing effect, it is therefore prevented that the phenomenon of skew dislocation of the driven gear 16 in rotary course on occurred level face, improves whole
The stability of body transmission, supports fixed mechanism 19 to follow 16 synchronous axial system of driven gear, realizes the rotation for supporting fixed mechanism 19
Turn the function of position adjustments.
Described support fixed mechanism 19 includes fixed column 191, lower fixed column 192, electric pushrod 193, junction button 194
With damping spring 195；Described upper fixed column 191 and lower fixed column 192 are located on the same line, and 191 He of upper fixed column
Lower fixed column 192 offers upper guide groove and lower guide channel respectively, electric pushrod 193 be located at upper fixed column 191 and lower fixed column 192 it
Between, and 193 lower end of electric pushrod is connected with lower fixed column 192,193 upper end of electric pushrod is connected with upper fixed column 191, is subtracted
Shake spring 195 be located at electric pushrod 193 on the inside of, 195 upper and lower ends of damping spring by junction button 194 respectively with upper fixed column
191 are connected with lower fixed column 192；During the stator core of concrete fixed motor, by between stator core two neighboring slot
The upper guide groove for being inserted partially into fixed column 191 and lower fixed column 192 lower guide channel in, then by control electric pushrod
193 rise or fall moves to regulate the level altitude of stator core, regulates stator ferrum by power take-off mechanism 17
The plan-position of core, supports fixed mechanism 19 to be capable of achieving the fixation to stator core, and overall level altitude is adjustable, is applicable to
The fixation of the stator core in motor of different model size.
Fixing device 1 can carry out the motion that a translation one rotates totally two degree of freedom directions in space, so as to can be to electricity
The level altitude and circumferential position of motivation stator core is adjusted, and level altitude is easy to adjust quick, and circumferential position is adjusted
When frictional force it is little, realize the function of fixing to stator core in motor, fix tightly solidity is high, and stability is strong.
Described cleaning plant 2 include base 21, lifting hydraulic cylinder 22, top board 23, shifting sledge 24, mobile slide block 25,
Appearance cleaning machine structure 26, Chong Chui mechanisms 27, the first slot cleaning mechanism 28, the second slot cleaning mechanism 29, the cleaning of the 3rd slot
Mechanism 210 and the 4th slot cleaning mechanism 211；Described base 21 is platy structure, and 21 quantity of base is in two, and base 21
Side is provided with indent arc port, and 22 quantity of lifting hydraulic cylinder is four, and lifting hydraulic cylinder 22 is symmetrically mounted on two for one group two-by-two respectively
On individual base 21, top board 23 is fixed on 22 top of lifting hydraulic cylinder, and square groove is offered in the middle part of top board 23, and shifting sledge 24 is distinguished
The both sides before and after square groove are symmetrically positioned in, and shifting sledge 24 is connected with the lower surface of top board 23, mobile slide block 25 is arranged on
On shifting sledge 24,26 quantity of appearance cleaning machine structure is four, and appearance cleaning machine structure 26 is fixed on 22 bottom position of lifting hydraulic cylinder
Place, Chong Chui mechanisms 27 are arranged on mobile slide block 25, and the first slot cleaning mechanism 28, the second slot cleaning mechanism the 29, the 3rd are inserted
Groove cleaning mechanism 210 and the 4th slot cleaning mechanism 211 are equally spaced the circumferential direction in 27 bottom end of Chong Chui mechanisms successively
On.
Described appearance cleaning machine structure 26 includes that clip 261, outside ear mount 262, outside are shipped and resell on another market 263, outer link
264th, connection ship and resell on another market 265, inboard Sinks 266, inner side ear mount 267, inner side ship and resell on another market 268, it is clear wipe fixture block 269, damping spring 2610,
Driving push rod 2611 and contiguous block 2612；Described 261 structure in the form of annular discs of clip, 261 center position of clip are opened up
Have fixing groove, outside ear mount 262 is fixed on 261 lateral wall of clip, 264 one end of outer link by outside ship and resell on another market 263 with
Outside ear mount 262 is connected, and being shipped and resell on another market using connection between 266 one end of 264 other end of outer link and inboard Sinks 265 is connected
Connect, 266 other end of inboard Sinks ships and resell on another market 268 in inner side ear mount 267 by inner side, and inner side ear mount 267 is fixed on clear wiping
On 269 lateral wall of fixture block, clear to wipe 269 curved shape structure of fixture block, clear wiping be provided with jagged clear rubbing head on the inside of fixture block 269,
The clear material for wiping fixture block 269 is sponge material, and 2610 two ends of damping spring are respectively arranged with terminal pad, and terminal pad two ends are solid respectively
It is scheduled on the medial wall of outer link 264 and inboard Sinks 266, driving push rod 2611 is located at clip 261 and clear wiping fixture block 269
Between, 2611 bottom of driving push rod is fixed on clip 261 by contiguous block 2612, and 2611 top of driving push rod is fixed on clearly
Wipe on 269 lateral wall of fixture block；The radial dimension position of fixture block 269 is wiped clearly by the motion scalable of driving push rod 2611, so as to
The outer surface of the stator core in motor of different model size is wiped clearly, and passes through outer link 264 and inboard Sinks 2666 pairs
Clear to wipe the effect that fixture block 269 serves support, appearance cleaning machine structure 26 wipes folder with clear using the outer surface of stator core in motor
Produce between block 269 and move back and forth up and down the mode of friction in opposite directions to clear up the outer surface of stator core in motor, clearly
Wipe speed fast, cleanliness factor is high.
Described Chong Chui mechanisms 27 include that mobile dish 271, punching are blown motor 272, motor cabinet 273, rolling bearing units 274 and punching and blown
Cylinder 275；Described rushing blows motor 272 positioned at 271 surface center position of mobile dish, and punching blows motor 272 by motor
Seat 273 is fixed in mobile dish 271, and rolling bearing units 274 are located at immediately below mobile dish 271, and punching blows the output shaft of motor 272 successively
Through mobile dish 271 and rolling bearing units 274 and blow cylinder 275 with punching to be connected；
Described punching blows cylinder 275 for hollow cylindrical shell structure, and punching is blown 275 upper end of cylinder and is provided with screw thread and coordinates and connects
The cover for connecing, cover upper end are provided with connected unit, and punching is blown cylinder 275 and is internally provided with air-out machinery, and 275 lateral wall of cylinder is blown in punching
On uniformly offer semi-circular recesses along its circumferencial direction, air draft mouth, and air draft mouth are provided with semi-circular recesses along semi-circular line
Texturearunaperpendicular direction is linearly arranged；
The rotation for blowing motor 272 by punching drives punching to blow the rotary motion of cylinder 275, and the blowing machine in cylinder 275 is blown in punching
The wind regime that tool is produced is discharged by air draft mouth, Chong Chui mechanisms 27 can to the dust retained on the inner surface of stator core in motor with
Miscellaneous bits carry out rushing blowing-out reason, and punching blowing power is big, and it is good that effect is blown in punching.
The first described slot cleaning mechanism 28 includes the first elevating lever 281 and the first clearing axis 282, the first elevating lever
281 bottom ends are provided with the first external screw thread, and 282 top of the first clearing axis is provided with branch sleeve, and is offered on branch sleeve
One internal thread hole, is connected between the first clearing axis 282 and the first elevating lever 281 by way of screw thread cooperation, the first cleaning
Axle 282 is evenly arranged with the first cleaning plate along its axial direction, and the first cleaning plate is in incomplete loop configuration.
The second described slot cleaning mechanism 29 includes the second elevating lever 291 and the second clearing axis 292, the second elevating lever
291 bottom ends are provided with the second external screw thread, and 292 top of the second clearing axis is provided with branch sleeve, and is offered on branch sleeve
Two internal thread holes, are connected between the second clearing axis 292 and the second elevating lever 291 by way of screw thread cooperation, the second cleaning
Axle 292 is evenly arranged with the second cleaning plate along its axial direction, and the second cleaning plate is " Ω " type structure.
The 3rd described slot cleaning mechanism 210 includes the 3rd elevating lever 2101 and the 3rd clearing axis 2102, the 3rd lifting
2101 bottom end of bar is provided with the 3rd external screw thread, and 2102 top of the 3rd clearing axis is provided with branch sleeve, opens up on branch sleeve
There is the 3rd internal thread hole, the 3rd clearing axis 2102 are connected by way of screw thread cooperation between the 3rd elevating lever 2101, the
Three clearing axis 2102 are evenly arranged with the 3rd cleaning plate along its axial direction, and the 3rd cleaning plate is circular configuration.
The 4th described slot cleaning mechanism 211 includes the 4th elevating lever 2111 and the 4th clearing axis 2112, the 4th lifting
2111 bottom end of bar is provided with the 4th external screw thread, and 2112 top of the 4th clearing axis is provided with branch sleeve, opens up on branch sleeve
There is the 4th internal thread hole, the 4th clearing axis 2112 are connected by way of screw thread cooperation between the 4th elevating lever 2111, the
Four clearing axis 2112 are evenly arranged with the 4th cleaning plate along its axial direction, and the 4th cleaning plate is ellipsoidal structure.
First slot cleaning mechanism 28, the second slot cleaning mechanism 29, the 3rd slot cleaning mechanism 210 and the 4th slot are clear
Reason mechanism 211 can carry out wiping cleaning to the slot of stator core in motor of different shapes, and remove and install it is convenient and swift, it is suitable
It is strong with property.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not restricted to the described embodiments, the simply explanation present invention's of the description in above-described embodiment and description
Principle, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these change and change
Enter to both fall within scope of the claimed invention.The claimed scope of the invention is by appending claims and its equivalent
Define.
Claims (7)
1. a kind of full-automatic power distribution station stator core in motor cleaning equipment, it is characterised in that：Including fixing device and cleaning dress
Put, described fixing device is located in the middle part of cleaning plant at position directly below；Wherein：
Described fixing device includes that subbase, support bar, ring-shaped guide rail, rotation ball, rotating disk, driven gear, power are defeated
Go out mechanism, position-limit mechanism and support fixed mechanism；Lou bits hole, subbase left and right sides difference are offered in the middle part of described subbase
Semicircle projection seat is symmetrically arranged with, support bar is located between subbase and ring-shaped guide rail, and leakage bits of the support bar on subbase
The circumferencial direction of bore edges is equally spaced, and support bar bottom is connected with subbase, supporting bar top and ring-shaped guide rail lower end
Face is connected, and offers annular guide channel, and the vertical cross section of annular guide channel is semicircular structure, is rotated on ring-shaped guide rail upper surface
Disk structure in a ring, offers annular groove, and the vertical cross section of annular groove is " Ω " type structure, is turned on rotating disk bottom face
In the annular groove on rotating disk bottom face, rotation ball bottom is arranged on ring-shaped guide rail upper surface dynamic ball top nested
Annular guide channel in, driven gear is ring gear, and driven gear is fixed on rotating disk lateral wall, and power take-off mechanism is located at
On the left of driven gear, position-limit mechanism is located on the right side of driven gear, is supported fixed mechanism quantity to be six, is supported fixed mechanism to be located at rotation
Directly over rotating disk, and fixed mechanism is supported to be evenly arranged along rotating disk circumferencial direction；
Described position-limit mechanism includes bracing frame, Limit Bearing, limit rotary shaft, position limited gear and limiting locking end cap；Described
Bracing frame bottom is provided with round bar, and bracing frame top is provided with disc, and limit rotary shaft lower end is arranged on by Limit Bearing and is supported
On frame, it is connected by key between limit rotary shaft upper end and position limited gear, and position limited gear upper end is entered using limiting locking end cap
Row is locked；
Described cleaning plant includes base, lifting hydraulic cylinder, top board, shifting sledge, mobile slide block, appearance cleaning machine structure, punching
Blow mechanism, the first slot cleaning mechanism, the second slot cleaning mechanism, the 3rd slot cleaning mechanism and the 4th slot cleaning mechanism；
Described base is platy structure, and base quantity is to be provided with indent arc port on the inside of two, and base, and lifting hydraulic cylinder quantity is
Four, lifting hydraulic cylinder is symmetrically mounted on two bases for one group two-by-two respectively, and top board is fixed on lifting hydraulic cylinder top, in top board
Portion offers square groove, and shifting sledge is respectively symmetrically positioned at the both sides before and after square groove, and the lower surface of shifting sledge and top board
It is connected, mobile slide block is arranged on shifting sledge, and appearance cleaning machine structure quantity is four, and appearance cleaning machine structure is fixed on a liter descending liquid
At cylinder pressure bottom position, Chong Chui mechanisms are arranged on mobile slide block, the first slot cleaning mechanism, the second slot cleaning mechanism, the
Three slot cleaning mechanisms and the 4th slot cleaning mechanism are equally spaced in the circumferential direction of Chong Chui mechanisms bottom end successively；
Described appearance cleaning machine structure includes that clip, outside ear mount, outside are shipped and resell on another market, outer link, connection is shipped and resell on another market, inner side connects
Bar, inner side ear mount, inner side are shipped and resell on another market, wipe clearly fixture block, damping spring, driving push rod and contiguous block；Described clip is in the form of annular discs
Structure, clip center position offer fixing groove, and outside ear mount is fixed on clip lateral wall, and outer link one end leads to
Ship and resell on another market on the outside of crossing and be connected with outside ear mount, being shipped and resell on another market using connection between the outer link other end and inboard Sinks one end is connected
Connect, the inboard Sinks other end is shipped and resell on another market in the ear mount of inner side by inner side, inner side ear mount is fixed on clear wiping fixture block lateral wall,
Damping spring two ends are respectively arranged with terminal pad, and terminal pad two ends are separately fixed at the medial wall of outer link and inboard Sinks
On, driving push rod is located between clip and clear wiping fixture block, and driving push rod bottom is fixed on clip by contiguous block, is driven
Push rod top is fixed on clear wiping on fixture block lateral wall；
Described Chong Chui mechanisms include that mobile dish, punching are blown motor, motor cabinet, rolling bearing units and punching and blow cylinder；Electricity is blown in described rushing
Machine is located at center position directly over mobile dish, and punching is blown motor and is fixed in mobile dish by motor cabinet, and rolling bearing units are located at
Immediately below mobile dish, punching is blown the output shaft of motor and sequentially passes through mobile dish and rolling bearing units and blow cylinder with punching and is connected；
The first described slot cleaning mechanism includes the first elevating lever and the first clearing axis, and the first elevating lever bottom end is provided with
One external screw thread, the first clearing axis top are provided with branch sleeve, and the first internal thread hole, the first clearing axis are offered on branch sleeve
It is connected by way of screw thread cooperation between the first elevating lever, the first clearing axis are evenly arranged with first along its axial direction
Cleaning plate, the first cleaning plate are in incomplete loop configuration；
The second described slot cleaning mechanism includes the second elevating lever and the second clearing axis, and the second elevating lever bottom end is provided with
Two external screw threads, the second clearing axis top are provided with branch sleeve, and the second internal thread hole, the second clearing axis are offered on branch sleeve
It is connected by way of screw thread cooperation between the second elevating lever, the second clearing axis are evenly arranged with second along its axial direction
Cleaning plate, the second cleaning plate are " Ω " type structure.
2. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The power take-off mechanism stated includes electric rotating machine, driving shaft, driving gear and power locking end cap；Described electric rotating machine is fixed
Semicircle projection seat on the left of subbase, driving shaft lower end are connected with electric rotating machine output shaft, driving shaft upper end and driving tooth
It is connected by key between wheel, and driving gear upper end is locked using power locking end cap.
3. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The support fixed mechanism stated includes fixed column, lower fixed column, electric pushrod, junction button and damping spring；Described upper fixation
Post and lower fixed column are located on the same line, and upper fixed column and lower fixed column offer upper guide groove and lower guide channel respectively, electricity
Dynamic push rod is located between upper fixed column and lower fixed column, and electric pushrod lower end is connected with lower fixed column, electric pushrod upper end
Be connected with upper fixed column, damping spring be located at electric pushrod on the inside of, damping spring upper and lower ends by junction button respectively with it is upper
Fixed column is connected with lower fixed column.
4. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The curved shape structure of clear wiping fixture block stated, clear wipings be provided with jagged clear rubbing head on the inside of fixture block, and the clear material for wiping fixture block is sea
Continuous material.
5. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
Rushing of stating blows cylinder for hollow cylindrical shell structure, and punching is blown cylinder upper end and is provided with the cover that screw thread is connected, on cover
End is provided with connected unit, and punching is blown cylinder interior and is provided with air-out machinery, and punching is blown
Semi-circular recesses are provided with, air draft mouth, and air draft mouth are provided with semi-circular recesses along the linear cloth in semi-circular line texturearunaperpendicular direction
Put.
6. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The 3rd slot cleaning mechanism stated includes the 3rd elevating lever and the 3rd clearing axis, and the 3rd elevating lever bottom end is provided with the 3rd outer spiral shell
Stricture of vagina, the 3rd clearing axis top are provided with branch sleeve, and the 3rd internal thread hole, the 3rd clearing axis and the 3rd are offered on branch sleeve
It is connected by way of screw thread cooperation between elevating lever, the 3rd clearing axis are evenly arranged with the 3rd cleaning along its axial direction
Piece, the 3rd cleaning plate are circular configuration.
7. a kind of full-automatic power distribution station stator core in motor cleaning equipment according to claim 1, it is characterised in that：Institute
The 4th slot cleaning mechanism stated includes the 4th elevating lever and the 4th clearing axis, and the 4th elevating lever bottom end is provided with the 4th outer spiral shell
Stricture of vagina, the 4th clearing axis top are provided with branch sleeve, and the 4th internal thread hole, the 4th clearing axis and the 4th are offered on branch sleeve
It is connected by way of screw thread cooperation between elevating lever, the 4th clearing axis are evenly arranged with the 4th cleaning along its axial direction
Piece, the 4th cleaning plate are ellipsoidal structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611207577.5A CN106533080B (en) | 2016-12-23 | 2016-12-23 | A kind of full-automatic power distribution station stator core in motor cleaning equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611207577.5A CN106533080B (en) | 2016-12-23 | 2016-12-23 | A kind of full-automatic power distribution station stator core in motor cleaning equipment |
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| CN106533080B CN106533080B (en) | 2018-11-06 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109245459A (en) * | 2018-10-16 | 2019-01-18 | 赣州诚正稀土新材料股份有限公司 | A kind of whole permanent magnetic rotor process equipment |
| CN110606219A (en) * | 2019-10-23 | 2019-12-24 | 国网辽宁省电力有限公司辽阳供电公司 | Antidetonation adjusting device suitable for unmanned aerial vehicle information acquisition shoots |
| CN110620481A (en) * | 2019-11-09 | 2019-12-27 | 合肥禾松信息科技有限公司 | Motor lamination auxiliary tool |
| CN111014181A (en) * | 2019-12-31 | 2020-04-17 | 神州高铁技术股份有限公司 | Armature cleaning method |
| CN111082611A (en) * | 2020-01-14 | 2020-04-28 | 建德市丰斯电子有限公司 | Quick stripping off device of old and useless motor coil copper wire |
| CN111293837A (en) * | 2020-03-17 | 2020-06-16 | 邹锁方 | Maintenance device for motor accessories |
| CN111992546A (en) * | 2020-08-28 | 2020-11-27 | 无锡中车时代智能装备有限公司 | Automatic cleaning machine for motor stator core inner groove |
| CN112317251A (en) * | 2020-10-29 | 2021-02-05 | 江苏汉印机电科技股份有限公司 | Printed circuit board metal coating system |
| CN113644792A (en) * | 2021-10-13 | 2021-11-12 | 南通沪达机械设备有限公司 | Disc type motor stator and rotor iron core forming machine |
| CN116365746A (en) * | 2023-06-01 | 2023-06-30 | 安徽微特电机科技有限公司 | In-wheel motor inner stator and fastening structure thereof |
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| CN202818031U (en) * | 2012-09-20 | 2013-03-20 | 上海上电电机有限公司 | Motor stator iron core positioning mechanism |
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| CN2634719Y (en) * | 2003-08-01 | 2004-08-18 | 淄博双齐环保机械有限公司 | Iron core laminating and cramping machine for motor stator |
| CN201383744Y (en) * | 2009-04-02 | 2010-01-13 | 裴绍武 | Motor stator iron core winding machine |
| CN202818031U (en) * | 2012-09-20 | 2013-03-20 | 上海上电电机有限公司 | Motor stator iron core positioning mechanism |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109245459A (en) * | 2018-10-16 | 2019-01-18 | 赣州诚正稀土新材料股份有限公司 | A kind of whole permanent magnetic rotor process equipment |
| CN110606219B (en) * | 2019-10-23 | 2023-05-09 | 国网辽宁省电力有限公司辽阳供电公司 | Anti-seismic adjusting device suitable for unmanned aerial vehicle information acquisition shoots |
| CN110606219A (en) * | 2019-10-23 | 2019-12-24 | 国网辽宁省电力有限公司辽阳供电公司 | Antidetonation adjusting device suitable for unmanned aerial vehicle information acquisition shoots |
| CN110620481A (en) * | 2019-11-09 | 2019-12-27 | 合肥禾松信息科技有限公司 | Motor lamination auxiliary tool |
| CN111014181A (en) * | 2019-12-31 | 2020-04-17 | 神州高铁技术股份有限公司 | Armature cleaning method |
| CN111082611A (en) * | 2020-01-14 | 2020-04-28 | 建德市丰斯电子有限公司 | Quick stripping off device of old and useless motor coil copper wire |
| CN111082611B (en) * | 2020-01-14 | 2020-11-10 | 温岭市博伊工具有限公司 | Quick stripping off device of old and useless motor coil copper wire |
| CN111293837A (en) * | 2020-03-17 | 2020-06-16 | 邹锁方 | Maintenance device for motor accessories |
| CN111293837B (en) * | 2020-03-17 | 2021-04-13 | 绍兴市秀臻新能源科技有限公司 | Maintenance device for motor accessories |
| CN111992546A (en) * | 2020-08-28 | 2020-11-27 | 无锡中车时代智能装备有限公司 | Automatic cleaning machine for motor stator core inner groove |
| CN112317251A (en) * | 2020-10-29 | 2021-02-05 | 江苏汉印机电科技股份有限公司 | Printed circuit board metal coating system |
| CN112317251B (en) * | 2020-10-29 | 2021-07-23 | 江苏汉印机电科技股份有限公司 | Printed circuit board metal coating system |
| CN113644792A (en) * | 2021-10-13 | 2021-11-12 | 南通沪达机械设备有限公司 | Disc type motor stator and rotor iron core forming machine |
| CN113644792B (en) * | 2021-10-13 | 2021-12-21 | 南通沪达机械设备有限公司 | Disc type motor stator and rotor iron core forming machine |
| CN116365746A (en) * | 2023-06-01 | 2023-06-30 | 安徽微特电机科技有限公司 | In-wheel motor inner stator and fastening structure thereof |
| CN116365746B (en) * | 2023-06-01 | 2023-08-15 | 安徽微特电机科技有限公司 | In-wheel motor inner stator and fastening structure thereof |
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Effective date of registration: 20180926 Address after: 310018 No. 2 street, Xiasha Higher Education Park, Jianggan District, Hangzhou, Zhejiang, 5 (Zhejiang Sci-Tech University) Applicant after: Sheng Yaming Address before: 312500 578 village, Ru Town, Xinchang County, Shaoxing, Zhejiang Applicant before: Pan Xueyong |
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Address after: No.18, Xiangyang Road, Gangkou street, Gaogang District, Taizhou City, Jiangsu Province, 225300 Patentee after: Sheng Yaming Address before: Xinshi Zhen Shao Cun Hua Qiao Xi Nan Qiaotu, Deqing County, Huzhou City, Zhejiang Province Patentee before: Sheng Yaming |
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Effective date of registration: 20201211 Address after: No.18 Runxin Avenue, industrial park, Xinqiao Town, Jingjiang City, Taizhou City, Jiangsu Province 225300 Patentee after: JIANGSU HUAYANG ELECTRIC POWER MACHINERY MANUFACTURING Co.,Ltd. Address before: No.18, Xiangyang Road, Gangkou street, Gaogang District, Taizhou City, Jiangsu Province, 225300 Patentee before: Sheng Yaming |