CN113644792B - Disc type motor stator and rotor iron core forming machine - Google Patents

Disc type motor stator and rotor iron core forming machine Download PDF

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Publication number
CN113644792B
CN113644792B CN202111193744.6A CN202111193744A CN113644792B CN 113644792 B CN113644792 B CN 113644792B CN 202111193744 A CN202111193744 A CN 202111193744A CN 113644792 B CN113644792 B CN 113644792B
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wall
forming machine
disc
embedded
fixed
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CN113644792A (en
Inventor
吴小波
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Nantong Huda Machinery Equipment Co ltd
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Nantong Huda Machinery Equipment Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a forming machine for a stator and rotor core of a disc type motor, and relates to the technical field of machinery. The punching machine comprises a forming machine body and a punching die, wherein a protection ring is arranged outside the punching die, a cleaning mechanism is arranged on the protection ring, the cleaning mechanism comprises a servo motor, a rotating disc, a fixed column, a ball, a beating rod and a cleaning brush, the rotating disc is fixedly embedded at the output end of the servo motor, the top of the fixed column is fixedly embedded at the bottom of the rotating disc, and the ball is fixedly embedded at the bottom of the fixed column. This disk motor stator-rotor core forming machine through be provided with clean mechanism on the protection ring, beats the pole and can carry out reciprocating linear motion and promote the reciprocal bayonet notch inside to the notching mould of clean brush and clear up the operation, has improved clean effect, and the effectual high efficiency function of guaranteeing the notching operation can carry out effectual collection to the impurity after the clearance simultaneously, prevents to pollute operational environment.

Description

Disc type motor stator and rotor iron core forming machine
Technical Field
The invention relates to the technical field of machinery, in particular to a forming machine for a stator and a rotor iron core of a disc type motor.
Background
The stator core is an important part of the stator and is also a main component of a magnetic circuit of the motor. It is composed of sector piece, ventilating slot piece, positioning rib, upper and lower toothed press plates, tension bolt and supporting plate. The stator iron core is formed by punching silicon steel sheets into fan-shaped sheets and overlapping the fan-shaped sheets on positioning ribs, the positioning ribs are welded on a ring plate of a machine base through supporting plates, and the iron core is compressed into a whole by tension bolts through upper and lower tooth pressure plates. The iron core is also used for placing the winding, and when the generator runs, the iron core is subjected to the comprehensive action of mechanical force, thermal stress and electromagnetic force.
In the prior art, in the manufacturing process of a stator and rotor core of a disc motor, the stator and rotor core can be subjected to notching operation in a forming machine, and because a die of the stator and rotor core is provided with a plurality of notches, under a humid working environment, impurities such as moisture, engine oil and the like are easily accumulated in the notches of the die of the core, the impurities can influence the forming appearance in the notching forming process of the core, the manufactured core is frequently reworked, and the forming efficiency of the stator and rotor core is greatly influenced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a forming machine for a stator and a rotor core of a disc type motor, which solves the problems in the background technology.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a rotor core shaper is decided to disk motor, includes shaper body and jet-bedding mould, the jet-bedding mould outside is provided with the protection ring, be provided with clean mechanism on the protection ring, clean mechanism includes servo motor, rotor disc, fixed column, ball, beats pole and clean brush, the rotor disc inlays admittedly in servo motor's output, the fixed column top inlays admittedly in the rotor disc bottom, the ball inlays admittedly in fixed column bottom, it sets up to the semicircle shape to beat pole one end, it has clean brush to beat pole other end fixed mounting, the outside notch department that is close to the jet-bedding mould of clean brush, it runs through and slidable mounting on the protection ring to beat the pole, beat through shell fragment elastic connection between pole and the protection ring outer wall.
Preferably, the outer wall of the top of the protection ring is fixedly installed at the bottom of the connecting column, the top of the connecting column is embedded and fixed on the outer wall of the punching machine, the output end of the bottom of the punching machine is embedded and fixed at the top of the punching groove die, and the top of the punching machine is rotatably installed at the bottom of the rotating disc.
Preferably, the protection ring bottom is provided with a collection mechanism, the collection mechanism comprises an inclined collection groove, a diversion groove, a collection box and an elastic suction nozzle, the top of the inclined collection groove is embedded and fixed on the outer wall of the bottom of the protection ring, the diversion groove is fixedly arranged on the inclined collection groove, the collection box is embedded and fixed on the outer wall of the inclined collection groove, and the elastic suction nozzle is movably mounted at the bottom of the inclined collection groove.
Preferably, the hammering rod is provided with a blowing mechanism, the blowing mechanism comprises a movable column, a ventilation cylinder and an extrusion disc, one end of the movable column is embedded and fixed on the outer wall of the hammering rod, the other end of the movable column is fixedly arranged on the extrusion disc, the movable column penetrates through and is slidably arranged at one end of the ventilation cylinder, the other end of the ventilation cylinder is close to the notching die, and the extrusion disc is slidably arranged on the inner wall of the ventilation cylinder.
Preferably, the outer wall of the hammering rod is fixedly provided with a fixing lug, the fixing lug is arranged close to the ventilation cylinder, the outer wall of the fixing lug is movably connected with the outer wall of the impact ring, and the inner wall of the impact ring is fixedly embedded on the outer wall of the ventilation cylinder.
Preferably, the outer wall of the bottom of the movable column is fixedly provided with a striking rod, the striking rod is arranged in an arc shape, and the bottom of the striking rod is close to the outer wall of the inclined collecting tank.
(III) advantageous effects
The invention provides a forming machine for a stator and a rotor iron core of a disc type motor. The method has the following beneficial effects:
(1) this disk motor stator-rotor core forming machine, through be provided with clean mechanism on the protection ring, the staff can drive the rotating circular disc through starting servo motor and rotate, the rotating circular disc alright drive the striking of ball intermittent type nature through the fixed column and beat the pole, make beat the pole and can carry out reciprocal bayonet inside the notch of the reciprocal counter-punch mould of reciprocal cleaning operation of reciprocating linear motion promotion cleaning brush, improved clean effect, the effectual high efficiency function of guaranteeing the counter-punch operation.
(2) This disk motor stator-rotor core forming machine, through be provided with collection mechanism in protection ring bottom, when the notch clearance of cleaning brush to the notching mould, the impurity of clearance out can fall to the slope collecting vat on, and get into the collecting box inside along with the slope cell wall and the guiding gutter of slope collecting vat and be collected, make things convenient for the staff to concentrate and clear up the operation, simultaneously when the notching mould carries out the upper and lower notching operation, can effectually prevent adhering to of outside dust through the elasticity suction nozzle, it adheres to reduce the notching mould dust at the during operation.
(3) This disk motor stator-rotor core forming machine through be provided with the mechanism of blowing on beating the pole, when beating the pole and carry out reciprocal bayonet clearance operation, beat the pole and can drive movable post and carry out reciprocating motion for movable post can promote the extrusion disc and produce piston motion, and then produce the effect of blowing, makes the drum of ventilating can blow the operation to the notch of clean brush and die-sinking, promotes clear impurity and drops, improves clean efficiency.
(4) This disk motor stator-rotor core forming machine through be provided with the striking ring on the drum outer wall of ventilating, when the pole of beating carries out reciprocal bayonet clearance operation, can drive fixed lug and carry out the striking operation to the striking ring, because the interact of power, the striking ring alright carry out the striking vibration to the pole of beating for the pole of beating can carry out the self-oscillation and come to vibrate cleaning brush, can make cleaning brush have the function of automatically cleaning.
(5) This disk motor stator-rotor core forming machine through being provided with the impact bar, is being driven when carrying out reciprocating motion at the activity post by the hammering pole, and the impact bar bottom can intermittent type nature carry out the striking operation to the outer wall of slope collecting vat for the slope collecting vat can produce the shake, thereby promotes the whereabouts of impurity on the slope collecting vat cell wall, improves collection efficiency.
Drawings
FIG. 1 is a schematic view of the overall external three-dimensional structure of the present invention;
FIG. 2 is a schematic diagram of the overall internal three-dimensional structure of the present invention;
FIG. 3 is a schematic diagram of the three-dimensional structure of the inside of the protection ring according to the present invention;
FIG. 4 is a schematic view of the external three-dimensional structure of the inclined collection trough of the present invention;
FIG. 5 is a schematic view of the external three-dimensional structure of the hammering bar of the present invention;
FIG. 6 is a front internal partial cross-sectional view of the venting cylinder of the present invention.
In the figure: 1. a forming machine body; 2. punching a groove die; 3. a protective ring; 41. a servo motor; 42. rotating the disc; 43. fixing a column; 44. a ball; 45. hammering the rod; 46. cleaning the brush; 5. connecting columns; 6. a punch press; 71. inclining the collecting tank; 72. a diversion trench; 73. a collection box; 74. an elastic suction nozzle; 81. a movable post; 82. a venting cylinder; 83. extruding the disc; 9. fixing the bump; 10. impacting the circular ring; 11. a striker bar; 12. and (4) a winding device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-6, the present invention provides a technical solution: a disk-type motor stator and rotor core forming machine comprises a forming machine body 1 and a notching die 2, wherein a winding device 12 is arranged inside the forming machine body 1, a protection ring 3 is arranged outside the notching die 2, a cleaning mechanism is arranged on the protection ring 3 and comprises a servo motor 41, a rotating disk 42, a fixed column 43, a round ball 44, a beating rod 45 and a cleaning brush 46, the rotating disk 42 is embedded at the output end of the servo motor 41, the top of the fixed column 43 is embedded at the bottom of the rotating disk 42, the round ball 44 is embedded at the bottom of the fixed column 43, one end of the beating rod 45 is semicircular, the beating rod 45 can be impacted by the round ball 44 to perform reciprocating linear motion by the semicircular shape, the cleaning brush 46 is fixedly arranged at the other end of the beating rod 45, the outside of the cleaning brush 46 is close to a notch of the notching die 2, the beating rod 45 penetrates through and is slidably arranged on the protection ring 3, beat and pass through shell fragment elastic connection between pole 45 and the 3 outer walls of protection ring, 3 top outer walls fixed mounting of protection ring are in 5 bottoms of spliced pole, 5 tops of spliced pole are inlayed admittedly on 6 outer walls of punching machine, 6 bottom outputs of punching machine are inlayed admittedly in 2 tops of notching die, 6 tops of punching machine are rotated and are installed in rotating disc 42 bottom, through be provided with clean mechanism on protection ring 3, clean brush 46 reciprocal bayonet inside the notch of notching die 2 and clear up the operation, the effectual high efficiency function of guaranteeing the notching operation.
During operation, the staff starts servo motor 41 and drives rotation disc 42 and rotate, rotation disc 42 drives fixed column 43 and ball 44 and follows the rotation together, ball 44 alright intermittent type nature striking beats the semicircle shape one end of pole 45, make and beat pole 45 and can carry out the reciprocal bayonet operation of clearing up to the notch inside of notching die 2 of reciprocating linear motion promotion cleaning brush 46, the cleaning performance has been improved, the effectual high efficiency function of guaranteeing the notching operation, because protection ring 3 is fixed in on 6 outer walls of punching machine through spliced pole 5, and punching machine 6 rotates the separation with rotation disc 42, make protection ring 3 can not rotate, make ball 44 can carry out the striking operation to beating pole 45 of circumference pivoted around protection ring 3.
Example 2
As shown in fig. 2 and 4, based on embodiment 1, in this embodiment, a collecting mechanism is disposed at the bottom of the protection ring 3, the collecting mechanism includes an inclined collecting groove 71, a diversion groove 72, a collecting box 73 and an elastic suction nozzle 74, the top of the inclined collecting groove 71 is embedded and fixed on the outer wall of the bottom of the protection ring 3, the diversion groove 72 is fixedly disposed on the inclined collecting groove 71, the collecting box 73 is embedded and fixed on the outer wall of the inclined collecting groove 71, the elastic suction nozzle 74 is movably mounted at the bottom of the inclined collecting groove 71, and by disposing the collecting mechanism at the bottom of the protection ring 3, the cleaned impurities are collected by the collecting box 73, which facilitates the centralized cleaning operation of workers.
During operation, when cleaning brush 46 is cleared up the notch of notching mould 2, the impurity of clearance out can fall to slope collecting vat 71 on, and get into collecting vat 73 inside along with slope collecting vat 71's slope cell wall and guiding gutter 72 and be collected, make things convenient for the staff to concentrate and clear up the operation, simultaneously when notching mould 2 carries out the notching operation downwards, notching mould 2 can pass through elasticity suction nozzle 74 downstream, elasticity suction nozzle 74 can strike off remaining impurity such as dust on notching mould 2 outer wall because self elasticity, improve the clean and tidy nature of notching operation, when notching mould 2 upward movement returns, can carry out surperficial striking off by elasticity suction nozzle 74 again, can prevent that notching mould 2 surface attached impurity such as iron fillings after the notching finishes, improve the security of follow-up notching operation.
Example 3
As shown in fig. 3, 5 and 6, based on embodiment 1, in this embodiment, the hammering rod 45 is provided with an air blowing mechanism, the air blowing mechanism includes a movable column 81, a ventilation cylinder 82 and a squeezing disc 83, one end of the movable column 81 is embedded and fixed on the outer wall of the hammering rod 45, the other end of the movable column 81 is fixedly installed on the squeezing disc 83, the movable column 81 is penetrated and slidably installed at one end of the ventilation cylinder 82, the other end of the ventilation cylinder 82 is arranged near the notching die 2, the squeezing disc 83 is slidably installed on the inner wall of the ventilation cylinder 82, the outer wall of the hammering rod 45 is fixedly installed with a fixing bump 9, the fixing bump 9 is arranged near the ventilation cylinder 82, the outer wall of the fixing bump 9 is movably connected with the outer wall of the impacting ring 10, the inner wall of the impacting ring 10 is embedded and fixed on the outer wall of the ventilation cylinder 82, the outer wall of the bottom of the movable column 81 is fixedly installed with an impacting rod 11, the impacting rod 11 is arranged in an arc shape, the striking rod 11 bottom is close to slope collecting vat 71 outer wall setting, through be provided with the mechanism of blowing on beating the pole 45, ventilates drum 82 and can blow the operation to the notch of cleaning brush 46 and dashing groove mould 2, promotes that clear impurity drops, improves clean efficiency.
When the cleaning device works, when the hammering rod 45 performs reciprocating insertion type cleaning operation, the hammering rod 45 can drive the movable column 81 to perform reciprocating motion, so that the movable column 81 can push the extrusion disc 83 to slide in the inner wall of the ventilation cylinder 82 to generate piston motion, gas inside the ventilation cylinder 82 is compressed to generate a blowing effect, the ventilation cylinder 82 can perform blowing operation on the cleaning brush 46 and the notch of the punching groove die 2, clean impurities are promoted to fall off, the cleaning efficiency is improved, the impact ring 10 is arranged on the outer wall of the ventilation cylinder 82, when the hammering rod 45 performs reciprocating insertion type cleaning operation, the fixing lug 9 can be driven to perform impact operation on the impact ring 10, due to interaction of force, the impact ring 10 can perform impact vibration on the hammering rod 45, so that the hammering rod 45 can perform self-shaking and transmit vibration to the cleaning brush 46, cleaning brush 46 alright carry out the shake of oneself and shake off adnexed impurity, can be so that cleaning brush 46 has the function of automatically cleaning, through being provided with striker 11, when activity post 81 is driven by beating pole 45 and is carried out reciprocating motion, striker 11 bottom can intermittent type nature carry out the striking operation to the outer wall of slope collecting vat 71 for slope collecting vat 71 can produce the shake, thereby promotes the whereabouts of impurity on the slope collecting vat 71 cell wall, improves collection efficiency.
To sum up, through be provided with clean mechanism on protection ring 3, beat pole 45 and can carry out reciprocating linear motion and promote the inside cleaning operation that carries out of the reciprocal bayonet notch of notching die 2 of clean brush 46, improved clean effect, the effectual high efficiency operation of guaranteeing the notching operation can carry out effectual collection to the impurity after the clearance simultaneously, prevents to pollute operational environment.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a disk motor stator and rotor core forming machine, includes forming machine body (1) and notching die (2), its characterized in that: a protective circular ring (3) is arranged outside the notching die (2), a cleaning mechanism is arranged on the protective circular ring (3), the cleaning mechanism comprises a servo motor (41), a rotating disc (42), a fixed column (43), a round ball (44), a beating rod (45) and a cleaning brush (46), the rotating disc (42) is embedded and fixed at the output end of the servo motor (41), the top of the fixed column (43) is embedded and fixed at the bottom of the rotating disc (42), the round ball (44) is embedded and fixed at the bottom of the fixed column (43), one end of the beating rod (45) is semicircular, a cleaning brush (46) is fixedly arranged at the other end of the hammering rod (45), the outer part of the cleaning brush (46) is close to the notch of the punching groove die (2), the hammering rod (45) penetrates through and is slidably arranged on the protection ring (3), the beating rod (45) is elastically connected with the outer wall of the protection ring (3) through an elastic sheet; the air blowing mechanism is arranged on the beating rod (45) and comprises a movable column (81), a ventilating cylinder (82) and an extruding disc (83), one end of the movable column (81) is embedded and fixed on the outer wall of the beating rod (45), the other end of the movable column (81) is fixedly arranged on the extruding disc (83), the movable column (81) penetrates through and is slidably arranged at one end of the ventilating cylinder (82), the other end of the ventilating cylinder (82) is arranged close to the notching die (2), and the extruding disc (83) is slidably arranged on the inner wall of the ventilating cylinder (82); the outer wall of the hammering rod (45) is fixedly provided with a fixing lug (9), the fixing lug (9) is arranged close to the ventilation cylinder (82), the outer wall of the fixing lug (9) is movably connected with the outer wall of the impact ring (10), and the inner wall of the impact ring (10) is fixedly embedded on the outer wall of the ventilation cylinder (82).
2. The disc motor stator-rotor core forming machine according to claim 1, wherein: the outer wall of the top of the protection ring (3) is fixedly arranged at the bottom of the connecting column (5), the top of the connecting column (5) is embedded and fixed on the outer wall of the punching machine (6), and the output end of the bottom of the punching machine (6) is embedded and fixed at the top of the punching groove die (2).
3. The disc motor stator-rotor core forming machine according to claim 2, wherein: the top of the punching machine (6) is rotatably arranged at the bottom of the rotating disc (42).
4. The disc motor stator-rotor core forming machine according to claim 1, wherein: the bottom of the protection ring (3) is provided with a collecting mechanism, the collecting mechanism comprises an inclined collecting groove (71), a flow guide groove (72), a collecting box (73) and an elastic suction nozzle (74), the top of the inclined collecting groove (71) is embedded and fixed on the outer wall of the bottom of the protection ring (3), and the flow guide groove (72) is fixedly arranged on the inclined collecting groove (71).
5. The disc motor stator-rotor core forming machine according to claim 4, wherein: the collecting box (73) is embedded on the outer wall of the inclined collecting groove (71), and the elastic suction nozzle (74) is movably arranged at the bottom of the inclined collecting groove (71).
6. The disc motor stator-rotor core forming machine according to claim 5, wherein: the movable column (81) is characterized in that an impact rod (11) is fixedly mounted on the outer wall of the bottom of the movable column (81), the impact rod (11) is arc-shaped, and the bottom of the impact rod (11) is close to the outer wall of the inclined collecting tank (71).
CN202111193744.6A 2021-10-13 2021-10-13 Disc type motor stator and rotor iron core forming machine Active CN113644792B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111193744.6A CN113644792B (en) 2021-10-13 2021-10-13 Disc type motor stator and rotor iron core forming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111193744.6A CN113644792B (en) 2021-10-13 2021-10-13 Disc type motor stator and rotor iron core forming machine

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CN113644792A CN113644792A (en) 2021-11-12
CN113644792B true CN113644792B (en) 2021-12-21

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117299701B (en) * 2023-11-30 2024-02-23 惠民县帅鑫化纤绳网有限公司 Safety rope belt cleaning device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106533080A (en) * 2016-12-23 2017-03-22 潘学勇 Full-automatic electromotor stator core cleaning equipment of power distribution station
CN209866868U (en) * 2019-03-28 2019-12-31 中机国能炼化工程有限公司 Cleaning device with adjustable cleaning area and stable clamping
CN111570356A (en) * 2020-05-19 2020-08-25 姜勇军 Auxiliary processing device for motor production and manufacturing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106533080A (en) * 2016-12-23 2017-03-22 潘学勇 Full-automatic electromotor stator core cleaning equipment of power distribution station
CN209866868U (en) * 2019-03-28 2019-12-31 中机国能炼化工程有限公司 Cleaning device with adjustable cleaning area and stable clamping
CN111570356A (en) * 2020-05-19 2020-08-25 姜勇军 Auxiliary processing device for motor production and manufacturing

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Denomination of invention: A disk motor stator and rotor iron core forming machine

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