CN106532129A - Lithium cell laminator and laminating process - Google Patents

Lithium cell laminator and laminating process Download PDF

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Publication number
CN106532129A
CN106532129A CN201611108589.2A CN201611108589A CN106532129A CN 106532129 A CN106532129 A CN 106532129A CN 201611108589 A CN201611108589 A CN 201611108589A CN 106532129 A CN106532129 A CN 106532129A
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China
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plate
positive plate
barrier film
lamination
heat seal
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CN201611108589.2A
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CN106532129B (en
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孔金河
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Haiyi New Energy Yangzhou Co Ltd
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Individual
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)

Abstract

The invention discloses a lithium cell laminator and a laminating process, for solving the problem of poor laminating effect. The lithium cell laminator comprises a first diaphragm releasing mechanism, a positive electrode plate releasing part, a second diaphragm releasing mechanism, a positive electrode plate thermal sealing part, a folding part, a negative electrode plate releasing part and an arranging part which are arranged from an initialing end to a finishing end in sequence, wherein a first diaphragm drops on a traction belt and paved, and then positive electrode plates are released; the adjacent positive electrode plates are arranged in an axial symmetrical manner; then a second diaphragm is released; next, after performing thermal sealing, the positive electrode plates are fixed between the two layers of diaphragms to be distributed uniformly in an interrupted manner to form a diaphragm band; the diaphragm band is subjected to Z-shaped continuous folding through the folding part; negative electrode plates (B) are released by the negative electrode plate releasing part during folding; and finally, a lamination sheet with the diaphragm band and the negative electrode plates that are arranged in a tidy manner is formed through arranging. The lamination automatic degree is high, and the overall process is automatically completed by a machine without requiring human intervention, so that the automatic production level is improved and the efficiency is improved.

Description

Lithium cell laminating machine and lamination process
Technical field
The invention is related to lithium battery lamination production technical field, specifically a kind of lithium cell laminating machine and lamination work Skill.
Background technology
Due to the difference of each manufacturer's production technology, polymer lithium electricity in the market is divided into takeup type (Sony, Toshiba To represent), stacked (TCL, ATL are representative) two kinds of different structures.
Existing laminating machine and lamination principle are all successively video discs, i.e. using a continuous barrier film, by barrier film using folded Piece machine carries out Z-shaped bending, and positive plate and being implanted in barrier film interlayer for negative plate interval are formed lamination, and this mode works Inefficiency, although automaticity can be improved, is still difficult to meet efficient production.
The present invention folds thought from double barrier films and starts with, and by being combined positive plate and barrier film first, is then carrying out The mode of folding is started with, there is provided a kind of lamination process and equipment of new principle.
The content of the invention
In order to solve the deficiencies in the prior art, the present invention provides a kind of lithium cell laminating machine and lamination process, for square The lamination of lithium battery makes, there is provided a kind of lamination process and processing mode of new way, more convenient, in hgher efficiency, Effect is more preferable.
The technical solution adopted for the present invention to solve the technical problems is:
Lithium cell laminating machine, releases including the first barrier film relieving mechanism, positive plate arranged from initiating terminal to clearing end order Part, the second barrier film relieving mechanism, positive plate heat sealed portion, folded portion, negative plate release part and finishing part are put, its In,
The first barrier film relieving mechanism is made up of let off roll, idler roller and nip rolls, the first barrier film position of web-like Naturally it is laid on let off roll and after idler roller and nip rolls in the lower traction belts of lower section;
Positive plate release part includes casing, base plate, raising plate, lifting body and ejecting mechanism, wherein, the casing is Rectangular ceramic case, in the longitudinal direction, the length of the cabinets cavity is less than 2 millimeters of positive pole leaf length, equal on width, After being put into when positive plate, positive plate (A) has a raised trend in the longitudinal direction,
In casing upper end, open-mouth is provided with a pair of draw-in grooves, and two draw-in grooves are oppositely arranged and are fixed on the upper edge of casing Place, positive plate (A) both sides edge draw-in groove is slidably;
One top board is set in the upper end of casing, the lower surface of the top board is the arcwall face being recessed upwards, and radian with The radian of raising plate is identical,
The first breach avoided to the electrode outlet on positive plate is provided with a draw-in groove wherein, while The second breach for aligning that electrode lead-out part point is avoided is provided with casing;
The raising plate is arc, and the upper surface of raising plate is provided with soft copper layer, and downside is lead column, lead column two Side arranges with teeth;
A base plate is installed by way of being articulated and connected at the lower open mouth of casing, base plate can be with folding, open state Under, to box house filling positive plate (A), under closure state, for the jacking of positive plate;Arrange in the centre position of base plate Have a circular hole, the lead column passes through circular hole, another symmetrically arranged gear be installed on the downside of base plate, the gear with Tooth in lead column is engaged, and two gears are driven by the first servomotor by a pair oppositely arranged angular wheels respectively It is dynamic;
First guide plate and the second guide plate are respectively arranged with rear side on front side of casing draw-in groove, described second is oriented to Ejecting mechanism is installed on plate, wherein ejecting mechanism includes cylinder, head board and link, wherein, the head board be thickness with The equal alloy sheets of positive plate or ceramic wafer, the release front edge of board are inserted in draw-in groove, and rear end passes through link and cylinder Piston be attached, cylinder promote head board move back and forth;
The second barrier film relieving mechanism and the first barrier film relieving mechanism have identical structure;
Heat seal is carried out to the surrounding of positive plate and so that the positive plate is fixed between two-layer barrier film forms mode separation strapping Positive plate heat sealed portion;
The folded portion of Z-fold is carried out to mode separation strapping;
It is two groups to have mutually isostructural negative plate release part with positive plate release part, is separately positioned on folded portion Both sides;
The finishing part arranged by the lamination of doubling poststack.
The heat sealed portion includes cutter, quadrilateral connecting rod mechanism and the first cylinder, wherein, the cutter is a rectangle Frame, the heat seal cutter are fixed in a heat seal frame, with the electrical heating that heat seal is carried out to positive plate surrounding in heat seal frame Element, installs a parallelogram linkage, an end of the parallelogram linkage on the upside of the heat seal frame Portion is stretched out and is hinged with frame, the parallel-crank mechanism in the presence of the first cylinder with one wave it is dynamic Make, and during waving, the heat seal frame is in horizontality all the time.
The folded portion includes riser, connecting rod and electric linear push rod, wherein, the riser lower end is articulated in frame and sets Standby upper, the middle part and top of the riser connect connecting rod respectively by way of being hinged, and form parallel-crank mechanism, when vertical The mode separation strapping of state in place after, the fold mechanism action carries out the break-in of mode separation strapping and folds.
Reduction part is provided between the positive plate heat sealed portion and folded portion, mode separation strapping is quantitatively cut out Cut.
The cutting part includes gantry type frame, cut-off knife and the second cylinder, and cut-off knife, gantry are arranged on gantry type frame Framework under the second cylinder action can folding up and down, and one counter is set in the front side of Scissoring device or rear side.
The finishing part includes supporting plate, elevating mechanism and detection switch, and wherein elevating mechanism is located at the downside of supporting plate, inspection Slowdown monitoring switch is used for the quantity for detecting the diaphragm strip on supporting plate, and feeds back to control system, for controlling the decline of supporting plate, often falls One lamination, supporting plate decline the height of a lamination thickness automatically.
Before and after storage arranges platform, both sides are provided with an assistant cylinder, install one and erect on the piston rod of assistant cylinder The straight finishing plate for arranging, when lamination in place after, by the reciprocal vibrations of two assistant cylinders, barrier film lamination is entered from both sides in front and back Row carries out concussion arrangement.
It is arranged in pairs with upper carry-over pinch rolls in the rear end of lower traction belts, the lower traction belts are under the driving of power motor Can be moved, drive the barrier film of top to be moved.
Lamination process, it is characterised in that followed the steps below using lithium cell laminating machine in order:
Step one, mode separation strapping make
First barrier film relieving mechanism first discharges the first barrier film, and the first barrier film falls in traction belts and tiles, Ran Houtong Positive plate release part release positive plate is crossed, axial symmetry is arranged adjacent positive plate each other, then by the second barrier film relieving mechanism Discharge the second barrier film, by positive plate release part positive plate (A) is encapsulated between first, second barrier film, by it is electronic every Plate control and cause it is adjacent between positive plate (A) spacing control at 2 millimeters, the last surrounding using heat sealed portion to positive plate Heat seal is carried out, the positive plate is fixed between two-layer barrier film and is interrupted, is uniformly distributed, form mode separation strapping;
Step 2, lamination make
The mode separation strapping is carried out into Z-shaped continuous folding by folded portion, and is discharged by negative plate while folding Part release negative plate (B), negative plate release part is two, and respectively from front and rear sides to mode separation strapping in release it is negative Pole piece (B), the mode separation strapping after calculating the quantity of positive plate by the severing of cutting part, last collated formation mode separation strapping, The lamination that negative plate is neatly superimposed.
The invention has the beneficial effects as follows:
1st, lamination high degree of automation, whole process are all automatically performed by machine, without the need for human intervention, improve production Automatic level, efficiency improve.
2nd, good product consistency, the operating type of pipeline system are better than traditional lamination process uniformity.
3rd, efficiency high, the release of whole process barrier film, positive plate release, heat seal, negative plate release, by once, efficiency is carried It is high by 50%.
4th, positive and negative plate rate of release is fast, and not damaged, disclosure satisfy that actual needs.
Description of the drawings
Fig. 1 is lamination design sketch.
Fig. 2 is monolithic positive plate (negative plate) stereogram.
Fig. 3 is lamination schematic diagram.
Fig. 4 is one of lamination process.
Fig. 5 is lamination manufacturing process simulation drawing.
Fig. 6 is lamination production-line arrangement figure.
Fig. 7 is membrane unwinding roll end schematic diagram.
Fig. 8 is idler roller structure chart.
Stereograms of the Fig. 9 for heat device.
Front views of the Figure 10 for heat device.
Stereograms of the Figure 11 for Scissoring device.
Front views of the Figure 12 for Scissoring device.
Stereograms of the Figure 13 for swing mechanism.
The three-dimensional Fig. 1 of Figure 14 for continous way pole piece release device.
The three-dimensional Fig. 2 of Figure 15 for continous way pole piece release device.
The three-dimensional Fig. 3 of Figure 16 for continous way pole piece release device.
Sectional views of the Figure 17 for continous way pole piece release device.
Fundamental diagrams of the Figure 18 for continous way pole piece release device.
Figure 19 arranges platform schematic diagram for storage.
Figure 20 is lamination process flow chart.
Figure 21 is zero air charging device schematic diagram of electrolyte.
Figure 22 is that soft-package battery accommodates and concussion mechanism principle figure.
In figure:1 barrier film release part, 11 first barrier film relieving mechanisms, 111 let off roll, 1111 nylon jackets, 112 idler rollers, 113 nip rolls, 12 second barrier film relieving mechanisms, 11 ' first barrier films, 12 ' second barrier films, 2 positive plates release part, 3 heat seal portions Point, 31 cutters, 32 quadrilateral connecting rod mechanisms, 33 first cylinders, 34 heat seal frames, 35 pin joints, 4 negative plates release part, 5 arrange Part, 6 reduce part, 61 gantry type frames, 62 cut-off knives, 63 second cylinders, 64 counters, 65 sheet metals, 66 sheet rubbers, 67 knives Groove, 71 times traction belts, carry-over pinch rolls on 711,72 electronic dividing plates, 73 swing mechanisms, 731 risers, 732 connecting rods, 733 electric linears Push rod, 8 storages arrange platform, 81 supporting plates, 82 elevating mechanisms, 83 assistant cylinders, 84 finishing plates, 9 continous way release devices, 91 casees Body, 911 draw-in grooves, 912 top boards, 913 first breach, 913 ' second breach, 92 base plates, 921 gears, 923 angular wheels, 922 One servomotor, 93 raising plates, 94 lifting bodies, 95 ejecting mechanisms, 951 cylinders, 952 head boards, 953 links, 901 first Guide plate, 902 second guide plates,.
Specific embodiment
Due to the difference of each manufacturer's production technology, polymer lithium electricity in the market is divided into takeup type (Sony, Toshiba To represent), stacked (TCL, ATL are representative) two kinds of different structures.
Existing laminating machine and lamination principle are all successively video discs, i.e. using a continuous barrier film, by barrier film using folded Piece machine carries out Z-shaped bending, and positive plate and being implanted in barrier film interlayer for negative plate interval are formed lamination, and this mode works Inefficiency, although automaticity can be improved, is still difficult to meet efficient production.
Common mentality of designing is to improve the feeding efficiency of barrier film, i.e. using continuous, the continuous film feeding of high speed, carried High production capacity.
But traditional method is defective, problem is, when film feeding speed is reached after 1 meter per second, as barrier film has Certain elasticity, certainly exists restoring force, causes stress during high-speed coiling, i.e. the lamination after winding, electrode can be wrapped up in Tightly, cause buckling phenomena.
For existing defect, the subject matter of the present invention is as follows:
Exploitation is the continuous lamination process of a kind of pair of barrier film, and theoretically, efficiency improves and should be single-layer septum and continuously fold It is more than the twice of piece.
Exploitation is a kind of safe and efficient continuous lamination process, positive plate and the completely isolated encapsulation of negative plate, improves encapsulation Quality.
Its basic principle is, by the way of two-layer separator is superimposed simultaneously, will be positive plate therein or negative plate pre- First it is superimposed between two barrier films, preliminary encapsulation is carried out by heat seal then, is then folded over, replanted in folding process Enter another negative plate or positive plate, form compound lamination effect, be packaged lamination is formed after arrangement.
While folding, heat sealing can be carried out to the barrier film of first overlapping so that positive/negative plate is isolated from each other, and carries High isolation effect between the two.
Simultaneously for the lamination speed of high speed, traditional sucking disc type mechanical hand cannot adapt to quick, continuous positive plate Or the supply of negative plate, the carrying part of electrode slice is redesigned, to reaching the purpose of global optimization.
Based on the description above, a kind of lamination machinery of the offer that the present invention is provided:As shown in Fig. 1 to Figure 20,
Including barrier film release part 1, positive plate release part 2, heat sealed portion 3, negative plate release part 4, finishing part 5th, folded portion, reduction part 6 and transport portion.
Barrier film release part 1 includes the first barrier film relieving mechanism 11, the second barrier film relieving mechanism 12, barrier film release part Effect is to carry out discharging, flatten, tile the barrier film of rolling with rational sequence one after another and speed.
Wherein the first barrier film relieving mechanism 11 is made up of let off roll 111, idler roller 112 and nip rolls 113, and the second barrier film is released Laying mechanism is identical with the first barrier film relieving mechanism.
Wherein the first barrier film relieving mechanism 11 first discharges the first barrier film 11 ', after tiling, then discharges positive plate, then discharges Second barrier film 12 ', positive plate A is encapsulated between two-layer barrier film, and is positioned, and finally carries out heat seal, forms being interrupted, equal Even spaced positive plate, the spacing between two of which positive plate are arranged on 2 millimeters, and 2 millimeters of the interval is logical Cross what electronic dividing plate was realized.
Membrane unwinding roller 111 is adopted determines torque buffer technology, i.e. the motor of let off roll 111 is servo digitalization electricity Machine, can be digitized control, enter row buffering using determining moment device, determine power between let off roll 111 and motor power axle Moment device structure includes:Inside and outside two nylon jackets 1111 being nested with, realize determining torque by the damping force arranged between nylon jacket Transmission, under normal circumstances, keeps friction law, geo-stationary when driving torque exceedes setting torque, to realize between nylon jacket Skid, prevent what excessively transmission from causing to barrier film excessively to tear, with reference to Fig. 7.
Idler roller 112 is using flexible tensioner technology, i.e. idler roller is a composite roll, and middle mandrel is steel shaft, steel shaft Outer surface is set to quality of rubber materials, and mandrel two ends are arranged in frame by bearing.
Used as a kind of replaceable scheme, above-mentioned idler roller is the composition of flexible axle and rubber sleeve, and in the appearance of flexible axle Face covers rubber sleeve, wherein, barrier film is unclamped by rotating, prevents tension in R2 rice by the curvature control of idler roller.Installing During, flexible axle keeps two ends to keep certain angle.
Further, above-mentioned idler roller 112 adopts eccentric structure, i.e. described idler roller sheet as eccentric rollers, Eccentricity is controlled at 1 centimetre, realizes lax purpose by eccentric transfer regularity, wherein, one end of idler roller installs one Gear, gear are directly driven by a motor, and the electrode at this place is run with the motion of pulsed, drive idler roller with an interruption Start and stop shake action, reaches the purpose of uncoiling, with reference to Fig. 8.
After uncoiling, there is no resilience in free flat in the first barrier film 11 ' being laid in lower traction belts Stress.
Roller 113 is planished for super smooth roll, roller surface fineness therein reaches R1.6 (roughness), diameter is not less than 1 meter, Realize that cladding angle is not less than 90 degree, smoothly turning to for barrier film.
Second barrier film relieving mechanism 12 is identical with the first barrier film relieving mechanism, and for the release of the second barrier film 12 ', one is previous After arrange, in the centre position of two barrier film relieving mechanisms, positive plate release part 2 and pneumatic barrier is set.
Positive plate release part 2 adopts continous way release device 9, it is also possible to referred to as conveying robot, carries one every time Individual positive plate A, and positive plate A is placed on the first barrier film 11 ', the right setting intersected with each other of above-mentioned one the first from left of positive plate, its Middle left positive plate is different with the position of right positive plate, a positive and a negative place, with reference to Fig. 4, realize it is symmetrical after the folding of positive plate, It is easy to the extraction of anode ear A1.Traditional sucking disc type mechanical hand has two problems, and first problem is that transporting velocity is slow, is needed Inhale, carry, discharge three actions, need pneumatic system to coordinate, it is difficult to quickly finish, Second Problem is, due to positive plate Very thin thickness, the generally aluminium foil of 0.1 millimeter to 0.3 millimeter of thickness easily produces adhesion, once carries two panels, cause to miss Operation.
Continous way release device 9, structure include casing 91, base plate 92, raising plate 93, lifting body 94 and ejecting mechanism 95, referring now to figs. 14 through Figure 16, wherein, above-mentioned casing 91 is rectangular box, using clean ceramic case, can be prevented to wherein Positive plate A pollute, in the longitudinal direction, the length of cabinets cavity is less than 2 millimeters of positive pole leaf length, phase on width Deng, after being put into when positive plate, trend of the positive plate A in the longitudinal direction with a slight projection, with reference to Figure 18, due to just Pole piece itself have certain elasticity, the screen resilience with a tensioner, after positive plate is put into, the effect of raising plate in bottom Under, positive plate raises up.
91 upper end open-mouth of casing is provided with the draw-in groove 911 of a pair of plastic materials, two draw-in grooves are oppositely arranged, are fixed on At the upper edge of casing, two sides of positive plate A can be interior slidably in draw-in groove 911.
The position of draw-in groove 911, disclosure satisfy that moving freely for a positive plate just, i.e. convey a positive plate every time, Due to the restriction of draw-in groove local width, it is not in the situation of multi-disc.
A top board 912 is set in the upper end of casing 91, the lower surface of top board 912 is the arcwall face being recessed upwards, and arc Degree is identical with the radian of raising plate 93, recovery region of this region for positive plate, and in this region, positive plate A launches, after flattening Two sides of positive plate A are inserted in slot.
It is provided with the first breach 913 avoided to the electrode outlet on positive plate wherein in a draw-in groove 911, It is provided with the second breach 913 ' avoided to electrode lead-out part point simultaneously on casing 91, for the extraction of electrode.
Raising plate 93 is the arc of a metal material, and the upper surface of raising plate 93 is provided with soft copper layer, raising plate Lower surface is provided with a horizontal reinforcement, and a columned lead column 931, lead column both sides are drawn downwards on reinforcement Arrange with teeth 932.
A base plate 92 is installed by way of being articulated and connected at the lower open mouth of casing 91, base plate can be with folding, opening Under state, positive plate A is filled to box house, under closure state, for the jacking of positive plate.
The centre position of base plate 92 is provided with a circular hole, above-mentioned lead column passes through circular hole, in the downside of base plate Another symmetrically arranged gear 921 is provided with, gear 921 is engaged with the tooth 932 in lead column, forms transmission.Two teeth Wheel is driven by the first servomotor 922 by a pair of angular wheels 923 respectively.
On front side of 91 draw-in groove of casing and rear side is respectively arranged with first guide plate 901 and the second guide plate 901, first The effect of guide plate 901 is that positive plate is delivered at purpose, and the effect of the second guide plate 902 is to install ejecting mechanism 95, wherein ejecting mechanism includes cylinder 951, head board 952 and link 953, wherein, head board 952 is thickness and positive plate Equal alloy sheets or ceramic wafer, release front edge of board and are inserted in draw-in groove 911, work of the rear end by link 953 and cylinder Plug is attached.The reciprocating motion of head board is promoted by the action of cylinder.
Further, above-mentioned head board 952 has two extreme positions, and initial threshold position is located at the effective of positive plate Beyond region, final position is located at the release region of positive plate.
Positive plate discharge position lower traction belts 71 above arrange an Electronic control electronic dividing plate 72, it is electronic every Plate includes dividing plate and controlled motor, lead column, and the thickness of the dividing plate in electronic dividing plate is set to 2 millimeters, is no obtuse angle structure, Dividing plate is fastened between two adjacent positive plates, forms spacing positioning, it is ensured that the spacing uniformity of two pole pieces.It is electronic every Plate 72 has up and down action process, and concrete structure refers to cut-off knife mechanism, is planer type structure, and cutter therein is changed into necessarily The dividing plate of thickness, here is omitted.
Heat sealed portion 3, heat seal of the heat sealed portion 3 for electrical heating heat seal pattern are set on rear side of the second barrier film relieving mechanism 12 Mechanism, the mechanism include cutter 31, quadrilateral connecting rod mechanism 32 and the first cylinder 33, wherein, cutter 31 is a rectangle frame, on State heat seal cutter to be fixed in a heat seal frame 34, there are in heat seal frame electrical heating elements, cutter can be heated to 200 and be taken the photograph Family name's degree, it is sufficient to which barrier film is formed partial melting, forms heat seal, and a parallelogram linkage is installed on the upside of heat seal frame 34 32, an end of parallelogram linkage is stretched out and is hinged with frame, i.e. pin joint 35 in Fig. 9, and this is parallel Quadrangular mechanism has an action waved in the presence of the first cylinder 33, and during waving, heat seal frame 34 is all the time In horizontality.
Simultaneously adjacent to two positive plate of heat seal cutter carries out heat seal, and the structure chart of heat device refers to Fig. 9 and Figure 10 It is shown.
Heat seal frame can adopt the structure with buffer technology, and buffer spring is inlaid with heat seal frame in sight, realize automatic Buffering.
After heat seal, diaphragm strip C that inner clamps hold positive plate is formed, diaphragm strip C is referred to, by continuous two diaphragm clips Positive plate composition is held, wherein positive plate is equidistantly uniformly arranged, form some continuous laminations.
It is pull roll assembly in the rear side of heat seal cutter, above-mentioned pull roll assembly includes carry-over pinch rolls 711 and lower traction Belt 71, lower traction belts can be moved under the driving of power motor, drive the barrier film of top to be moved, with reference to figure 6。
Upper carry-over pinch rolls 711 adopt driving stepper motor, and upper traction roller surface is rubber cladding, and is set on the surface of rubber rollers Decorative pattern is equipped with, traction dynamics are improved.
Cutting part 6 is provided with rear side of pull roll assembly, the cutting part is pneumatic type Scissoring device, and the device includes Gantry type frame 61, on gantry type frame arrange cut-off knife 62, gantry frame the second cylinder 63 effect under can folding up and down, Complete cutting action, for example, each battery core is made up of 50 positive/negative plates, then each 50 pole piece carries out severing, be with Total number, arranges a counter 64, the preferred magnetic strength counter of counter, by sensing in the front side of Scissoring device or rear side The number count of pole piece, for controlling the thickness of lamination.
To coordinate cut-off knife cutting, it is provided with the platform immediately below cut-off knife in a cutter groove 67, cutter groove and places flexible rubber cushion, Cutting regularity is improved, and protects cut-off knife.
It is provided with sheet metal 65 on rear side of Scissoring device, the flexible sheet rubber 66 of bonding one on rear side of steel-sheet, Sheet rubber 66 is in the half of hang, and sagging length for pole piece width under self-acting, with reference to Figure 11 and Figure 12. The setting of the sheet rubber, effectively can protect to barrier film, prevent from causing to damage.
Side-lower position on rear side of the sheet rubber 66 is placed with a storage and arranges platform 8, storage arrange platform with from Dynamic elevating function, including supporting plate 81, elevating mechanism 82, detection switch, wherein elevating mechanism are located at the downside of supporting plate 81, for holding in the palm The raising and lowering of plate 81, detection switch are used for the quantity for detecting the diaphragm strip on supporting plate, and feed back to control system, for controlling The decline of supporting plate processed, often fall next lamination, and supporting plate declines automatically the height of a lamination thickness, progressively declines.In supporting plate 81 The left and right sides be respectively arranged with a baffle plate, baffle plate is used to limit position of the lamination in left and right orientation, as lamination is continuous , so carrying out in the lateral direction thick spacing.
Before and after storage arranges platform 8, both sides are provided with an assistant cylinder 83, install one on the piston rod of assistant cylinder The individual finishing plate 84 being vertically arranged, when lamination in place after, by the reciprocal vibrations of two assistant cylinders, to barrier film lamination from front and back Both sides carry out concussion arrangement, improve neat degree.
Before and after storage arranges platform, both sides respectively arrange a negative plate release part 4, negative plate release part-structure It is identical with positive plate release part-structure, all it is the continous way relieving mechanism 9 for adopting, adsorbs a piece of negative plate every time, realizes fortune Turn.
From unlike positive plate release part, the guide plate of wherein negative plate release part is in heeling condition, can be with Easily released, facilitate negative plate quick in place.
Part is discharged from one negative plate of placement at the interval of both sides in front and back every time.
Be provided with a swing mechanism 73 on front side of the sheet rubber below Scissoring device, swing mechanism 73 include riser 731, Connecting rod 732 and electric linear push rod 733, wherein, 731 lower end of riser is articulated on chassis equipment, the middle part and top of riser 731 Connect connecting rod by way of being hinged respectively, form parallel-crank mechanism, and the sheet rubber formation to top is lifted, it is to avoid rubber Film is out of control.When vertical state diaphragm strip in place after, 73 action of swing mechanism carries out the break-in of lamination and folds, and realizes folding Folded 90 degree, while folding, the insertion of both sides negative plate before and after realization is often folded once, is inserted one from the left and right sides and is born Pole piece.
The course of work is such:
First, the first barrier film relieving mechanism first discharges the first barrier film, and the first barrier film after release is tiled in a natural manner In lower traction belts, positive plate is then discharged, between positive plate and positive plate, keep the spacing of 2 millimeters, this 2 millimeters Interval is realized by pneumatic barrier, then discharges the second barrier film, positive plate is encapsulated between two-layer barrier film, is finally carried out Heat seal, heat seal point are located at the edge of positive plate, and avoid electrode part, form interruption, spaced positive plate, wherein Spacing between two positive plates is arranged on 2 millimeters, forms fixed mode separation strapping,
Then riser is swung in swing mechanism in the form of a pulse, is often swung a lamination mode separation strapping and is folded once, and While folding, a negative plate is implanted into simultaneously from both sides in front and back, lamination is formed, the shape for arranging formation rule is eventually passed Shape.
Soft-packaging lithium battery cores and its manufacture craft
The above-mentioned lamination folded is carried out into electrode welding and forms one, welding adopts Pressure Welding, and it is firm to weld, then will be upper Lamination is stated using being put in a soft bag after barrier film parcel, electrolyte injection is then carried out, is finally packaged, encapsulation process In electrode area increase electrode insulation set, formed soft-package battery.The soft-package battery has following structure:
Positive plate and negative plate interval setting, and one layer of barrier film is provided between the two, formed after barrier film heat seal, positive plate With the electrode of negative plate independently bunchy, and outside is led to, Soft Roll band is the macromolecule resin material with insulating properties.
Soft package lithium battery manufacture craft,
Step one, is obtained positive plate through coating, cutting and negative plate is stand-by,
Step 2, preparation width be positive plate, the barrier film of 1.2 times of negative pole leaf length, it is stand-by
Step 3, above-mentioned first barrier film is laid in the lower traction belts of a continuous motion, while positive plate is occupied In be uniformly placed on the first barrier film, above-mentioned positive plate uniform intervals are arranged using the mode of craft or machinery, Compartment is away from being maintained at 2 millimeters, and 2 millimeters of surplus is reserved per side,
Step 4, the second barrier film is uniformly covered on the first barrier film, is formed all standing to positive plate, and is used heat seal Cutter carries out heat seal to the barrier film of positive plate surrounding, and heat seal process avoids electrode area, and continuous mode separation strapping is formed Jing after heat seal, Spaced apart positive plate is formed in mode separation strapping,
Step 5, above-mentioned mode separation strapping is folded according to Z-shaped mode, and negative plate is inserted during folding, wherein The electrode superposition of above-mentioned negative plate, the electrode superposition on positive plate, forms appearance as shown in Figure 1,
Step 6, is bundled using barrier film after lamination is arranged, and is formed square, and is put in a soft bag,
Step 7, soft bag is put in filling machine carries out pressing arrangement, formation rule shape, and carries out electrolyte It is filling,
Step 8, carries out heat seal encapsulation after static a period of time, pass through the steam vent row on Soft Roll band after heat seal encapsulation The air of inside except internal air, through repeatedly continuously rushing liquid, discharge opeing, is excluded completely, and finally steam vent is packaged.
A kind of zero air charging device of electrolyte, with reference to Figure 21, the device includes following structure:
Electric pump 101, electrolyte storage tank 102, filter 103, soft-package battery accommodate and concussion mechanism 104, wherein, electric pump 101 is the topping-up pump of model E2-R20B of UBA (excellent despot) brand, and electric pump extracts electrolyte into soft-package battery, by mistake Filter 103 is filtered, and filter is double parallel constructions, with one for one, wherein, with concussion mechanism, soft-package battery accommodates includes that vibrations are flat Platform 1041, left and right reciprocal blessing plate 1042, motor, above-mentioned shock platforms 1041 are arranged with by a rocking arm 1043, the upper end of rocking arm is arranged in the middle part of shock platforms, and lower end is arranged on first eccentric wheel 1044, meanwhile, in vibrations Four corners of platform are provided with Damper Braces bar 1045, and Damper Braces bar refers to flexible with elasticity with telescopicing performance Bar, above-mentioned first eccentric wheel are controlled by a motor, and under the rotation of the first eccentric wheel, above-mentioned shock platforms are in shake Dynamic state.
The rotary cylinder of the left and right sides action simultaneously while fluid injection, rotary cylinder drive the second eccentric wheel 1047, the Soft Roll is back and forth clamped in release by driving push rod 1046, push rod resilience in the presence of stage clip for two eccentric wheels, this Process is conducive to driving out of for the bubble in Soft Roll 100, with reference to Figure 22.
It is whole it is filling during should ensure that one circulation of maintenance, at least ensure that there is no longer bubble is forced out.
Then the exhaust outlet of Soft Roll is blocked, closure mode is heat seal, forms permanent closure.
Embodiment described above is only that the preferred embodiment of the present invention is described, not the model to the present invention Enclose and be defined, on the premise of without departing from design spirit of the present invention, various changes of the relevant technical staff in the field to the present invention Shape and improvement, all should expand in the protection domain as determined by claims of the present invention.

Claims (9)

1. lithium cell laminating machine, including the first barrier film relieving mechanism (11) from initiating terminal to clearing end order, positive plate arranged from Release part (2), the second barrier film relieving mechanism (12), positive plate heat sealed portion (3), folded portion, negative plate release part (4) With finishing part (5), wherein,
The first barrier film relieving mechanism (11) is made up of let off roll (111), idler roller (112) and nip rolls (113), web-like First barrier film is located on let off roll and is laid in the lower traction belts of lower section naturally after idler roller and nip rolls;
Positive plate release part includes casing (91), base plate (92), raising plate (93), lifting body (94) and ejecting mechanism (95), wherein, the casing (91) is rectangular ceramic case, and in the longitudinal direction, the length of the cabinets cavity is less than positive plate 2 millimeters of length, equal on width, after being put into when positive plate, positive plate (A) is raised with one in the longitudinal direction Trend,
In casing (91) upper end, open-mouth is provided with a pair of draw-in grooves (911), and two draw-in grooves are oppositely arranged and are fixed on the upper of casing Edge, the positive plate (A) both sides edge draw-in groove (911) is slidably;
A top board (912) is set in the upper end of casing (91), the lower surface of the top board (912) is the arc being recessed upwards Face, and the arcwall face radian is identical with the radian of raising plate (93),
The first breach (913) avoided to the electrode outlet on positive plate is provided with a draw-in groove (911) wherein, It is provided with the second breach (913 ') for aligning that electrode lead-out part point is avoided simultaneously on casing (91);
The raising plate (93) is arc, and the upper surface of raising plate (93) is provided with soft copper layer, and downside is lead column (931), lead column both sides arrange (932) with teeth;
A base plate (92) is installed by way of being articulated and connected at the lower open mouth of casing (91), base plate can be with folding, opening Under state, to box house filling positive plate (A), under closure state, for the jacking of positive plate;In the centre of base plate (92) Position is provided with a circular hole, and the lead column passes through circular hole, another symmetrically arranged gear is provided with the downside of base plate (921), the gear (921) is engaged with the tooth (932) in lead column, and two gears are oppositely arranged by a pair respectively Angular wheel (923), the angular wheel are driven by the first servomotor (922);
First guide plate (901) and the second guide plate (901), institute are respectively arranged with rear side on front side of casing (91) draw-in groove State, wherein ejecting mechanism includes cylinder (951), head board (952) and connects Frame (953) is connect, wherein, the head board (952) is the thickness alloy sheets equal with positive plate or ceramic wafer, the head board Front end is inserted in draw-in groove (911), and piston of the rear end by link (953) with cylinder is attached, and cylinder promotes head board Move back and forth;
The second barrier film relieving mechanism and the first barrier film relieving mechanism have identical structure;
Heat seal is carried out to the surrounding of positive plate and so that the positive plate is fixed between two-layer barrier film is just forming mode separation strapping Pole piece heat sealed portion;
The folded portion of Z-fold is carried out to mode separation strapping;
It is two groups to have mutually isostructural negative plate release part with positive plate release part, is separately positioned on the two of folded portion Side;
The finishing part arranged by the lamination of doubling poststack.
2. lithium cell laminating machine according to claim 1, it is characterised in that the heat sealed portion include cutter (31), four Side shape linkage (32) and the first cylinder (33), wherein, the cutter (31) is a rectangle frame, and heat seal cutter is admittedly It is scheduled in a heat seal frame (34), with the electrical heating elements that heat seal is carried out to positive plate surrounding in heat seal frame, the heat seal frame (34) parallelogram linkage (32) is installed on the upside of, an end of the parallelogram linkage is to extension Stretch and be hinged with frame, the parallel-crank mechanism has an action waved in the presence of the first cylinder (33), and During waving, the heat seal frame (34) is in horizontality all the time.
3. lithium cell laminating machine according to claim 1, it is characterised in that the folded portion (73) is including riser (731), connecting rod (732) and electric linear push rod (733), wherein, riser (731) lower end is articulated on chassis equipment, institute The middle part and top for stating riser (731) connects connecting rod respectively by way of being hinged, and forms parallel-crank mechanism, when vertical shape The mode separation strapping of state in place after, the fold mechanism (73) action carries out the break-in of mode separation strapping and folds.
4. lithium cell laminating machine according to claim 1, it is characterised in that in the positive plate heat sealed portion (3) and folding Reduction part (6) is provided between folded part, quantitative cutting is carried out to mode separation strapping.
5. lithium cell laminating machine according to claim 4, it is characterised in that the cutting part includes gantry type frame (61), cut-off knife and the second cylinder, arrange cut-off knife (62) on gantry type frame, and gantry frame can under the second cylinder (63) effect With upper and lower folding, and one counter (64) is set in the front side of Scissoring device or rear side.
6. lithium cell laminating machine according to claim 1, it is characterised in that the finishing part includes supporting plate (81), rises Descending mechanism (82) and detection switch, wherein elevating mechanism are located at the downside of supporting plate (81), and detection switch is used to detect on supporting plate The quantity of diaphragm strip, and control system is fed back to, for controlling the decline of supporting plate, often fall next lamination, and supporting plate declines automatically The height of one lamination thickness.
7. lithium cell laminating machine according to claim 1, it is characterised in that both sides set before and after storage arranges platform (8) An assistant cylinder (83) is equipped with, a finishing plate being vertically arranged (84) is installed, when lamination is arrived on the piston rod of assistant cylinder Behind position, by the reciprocal vibrations of two assistant cylinders, concussion arrangement is carried out from both sides in front and back to barrier film lamination.
8. lithium cell laminating machine according to claim 1, it is characterised in that in the rear end of lower traction belts and upper carry-over pinch rolls (711) it is arranged in pairs, the lower traction belts can be moved under the driving of power motor, drives the barrier film of top to carry out Motion.
9. lamination process, it is characterised in that usage right wants the lithium cell laminating machine in 1 to 8 described in any one to enter in order Row following steps:
Step one, mode separation strapping make
First barrier film relieving mechanism (11) first discharges the first barrier film (11 '), and the first barrier film (11 ') falls in traction belts and puts down Paving, then by positive plate release part release positive plate, axial symmetry is arranged adjacent positive plate each other, then by the second barrier film Relieving mechanism (12) discharge the second barrier film (12 '), by positive plate release part by positive plate (A) be encapsulated in first, second every Between film, by electronic dividing plate control and cause it is adjacent between positive plate (A) spacing control at 2 millimeters, finally using heat seal Part carries out heat seal to the surrounding of positive plate, and the positive plate is fixed between two-layer barrier film and is interrupted, is uniformly distributed, and is formed Mode separation strapping;
Step 2, lamination make
The mode separation strapping is carried out into Z-shaped continuous folding by folded portion (73), and is discharged by negative plate while folding Part release negative plate (B), negative plate release part is two, and respectively from front and rear sides to mode separation strapping in release it is negative Pole piece (B), the mode separation strapping after calculating the quantity of positive plate by the severing of cutting part, last collated formation mode separation strapping, The lamination that negative plate is neatly superimposed.
CN201611108589.2A 2016-12-06 2016-12-06 Lithium cell laminating machine and lamination process Active CN106532129B (en)

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WO2019242102A1 (en) * 2018-06-21 2019-12-26 深圳市赢合科技股份有限公司 Flexible hinge laminating process
CN110732845A (en) * 2019-10-26 2020-01-31 合肥集知匠心科技发展有限公司 cutting method for flexible metal sheets
CN111716616A (en) * 2019-03-20 2020-09-29 卢云峰 Rolling device, equipment for preparing electrode film and application of equipment
CN112615060A (en) * 2021-01-11 2021-04-06 深圳市格林晟科技有限公司 Lamination method of laminated battery cell
WO2022179621A1 (en) * 2021-02-26 2022-09-01 蜂巢能源科技股份有限公司 Battery cell and lamination apparatus
CN117104886A (en) * 2023-09-04 2023-11-24 深圳市博视科技有限公司 Plate feeding and discharging device for electronic equipment production
CN117855621A (en) * 2024-03-07 2024-04-09 深圳市泽塔电源系统有限公司 Battery cell lamination device

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CN103247825A (en) * 2013-05-31 2013-08-14 深圳市格瑞普电池有限公司 Laminated lithium ion battery preparation method and prepared battery
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CN103247825A (en) * 2013-05-31 2013-08-14 深圳市格瑞普电池有限公司 Laminated lithium ion battery preparation method and prepared battery
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CN110071321A (en) * 2018-01-22 2019-07-30 大众汽车有限公司 Manufacture is used for the method for the electrode stack of energy accumulator, stack equipment
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CN111716616A (en) * 2019-03-20 2020-09-29 卢云峰 Rolling device, equipment for preparing electrode film and application of equipment
CN110732845A (en) * 2019-10-26 2020-01-31 合肥集知匠心科技发展有限公司 cutting method for flexible metal sheets
CN110732845B (en) * 2019-10-26 2021-01-15 赣州宇辉金属有限公司 Flexible metal sheet cutting processing method
CN112615060A (en) * 2021-01-11 2021-04-06 深圳市格林晟科技有限公司 Lamination method of laminated battery cell
WO2022179621A1 (en) * 2021-02-26 2022-09-01 蜂巢能源科技股份有限公司 Battery cell and lamination apparatus
CN117104886A (en) * 2023-09-04 2023-11-24 深圳市博视科技有限公司 Plate feeding and discharging device for electronic equipment production
CN117104886B (en) * 2023-09-04 2024-04-19 深圳市博视科技有限公司 Plate feeding and discharging device for electronic equipment production
CN117855621A (en) * 2024-03-07 2024-04-09 深圳市泽塔电源系统有限公司 Battery cell lamination device
CN117855621B (en) * 2024-03-07 2024-05-28 深圳市泽塔电源系统有限公司 Battery cell lamination device

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