CN106522972B - A kind of TBM cutterheads and shield card machine processing method - Google Patents

A kind of TBM cutterheads and shield card machine processing method Download PDF

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Publication number
CN106522972B
CN106522972B CN201611035722.6A CN201611035722A CN106522972B CN 106522972 B CN106522972 B CN 106522972B CN 201611035722 A CN201611035722 A CN 201611035722A CN 106522972 B CN106522972 B CN 106522972B
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China
Prior art keywords
small pilot
annular
pilot tunnel
shield
shelf
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CN201611035722.6A
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CN106522972A (en
Inventor
薛永庆
徐海
王建伟
吕二超
李寿乾
张莽
王洪达
周波
辛国庆
孟露生
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China Railway 18th Bureau Group Co Ltd
Tunnel Engineering Co Ltd of China Railway 18th Bureau Group Co Ltd
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China Railway 18th Bureau Group Co Ltd
Tunnel Engineering Co Ltd of China Railway 18th Bureau Group Co Ltd
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Publication of CN106522972A publication Critical patent/CN106522972A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/107Reinforcing elements therefor; Holders for the reinforcing elements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/14Lining predominantly with metal
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/14Lining predominantly with metal
    • E21D11/18Arch members ; Network made of arch members ; Ring elements; Polygon elements; Polygon elements inside arches
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/001Improving soil or rock, e.g. by freezing; Injections

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Soil Sciences (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses a kind of TBM cutterheads and shield card machine processing method, and described method includes following steps:(1), excavate longitudinal small pilot tunnel;(2), several small pilot tunnels of annular of small pilot drive along longitudinal direction;(3), pass through steel construction and carry out supporting and reinforcing;(4), TBM slowly driving pass through shear-zone.The present invention has the advantages that quick and convenient, construction procedure is few, safe and reliable, processing of getting rid of poverty is carried out to the cutterhead and shield of TBM using this method, not only safe operation, but also can will be got rid of poverty by the TBM cutterheads of card and shield machine within the extremely short time, save cost and time.

Description

A kind of TBM cutterheads and shield card machine processing method
Technical field
The present invention relates to a kind of processing method, especially a kind of TBM cutterheads and shield card machine processing method.
Background technology
Currently, during big tunnel, for efficient, environmentally friendly and safe consideration, widely used TBM is dug Pick.But since geology influences, when tunneling construction is by unfavorable geology section, often since country rock is extremely broken, lead to TBM Cutterhead and shield occur by card phenomenon.After some TBM card machine accidents occur, since TBM failures of getting rid of poverty yield TBM and are changed Line processing, causes great loss.
Invention content
It is an object of the invention to provide it is a kind of quick and convenient can make TBM take off TBM cutterheads that cutterhead and shield are got rid of poverty and Shield card machine processing method.
It is realized the purpose of the present invention is technical solution in this way, a kind of TBM cutterheads and shield card machine processing method, Described method includes following steps:
(1), excavate longitudinal small pilot tunnel;
Hand excavation's longitudinally small pilot tunnel, the synchronous vertical longitudinal small pilot tunnel of branch are carried out from the metastable position of shield tail portion country rock Gate steelframe, longitudinal small pilot tunnel pass through the areas slump Cha Ti.
(2), several small pilot tunnels of annular of small pilot drive along longitudinal direction;
By the small pilot tunnel in the longitudinal direction excavated by shield and cutterhead by being divided into several small pilot tunnels of annular, subregion excavation section by section ring The small pilot tunnel of shape, the synchronous vertical small pilot tunnel gate steelframe of annular of branch, the small pilot tunnel gate steel frame column bottom of annular are welded on shield, directly To excavation supporting to requiring position.
(3), pass through steel construction and carry out supporting and reinforcing;
(4), TBM slowly driving pass through shear-zone.
By the small pilot tunnel of annular being excavated, outer annular steel arch is erected in the small pilot tunnel gate steelframe below the crossbeam of annular Frame and internal layer annular steel arch-shelf, and the configuration reinforcement between outer annular steel arch-shelf and internal layer annular steel arch-shelf as needed; Soldering and sealing steel plate on the inside of internal layer annular steel arch-shelf, concrete perfusion backfill is close in outer annular steel arch-shelf and internal layer annular steel arch-shelf It is real, after concrete strength reaches design requirement, gate steel frame column is cut off, completes interim gate steelframe support system to finally Annular steelframe support system conversion.
Wherein, in order to improve safety, forward grouting anchor pile slip casting is performed before longitudinal small pilot tunnel and the small pilot drive of annular, Reinforce front country rock.
By adopting the above-described technical solution, the present invention has the advantages that quick and convenient, construction procedure is few, safe and reliable, Processing of getting rid of poverty is carried out to the cutterhead and shield of TBM using this method, not only safe operation, but also can be within the extremely short time It will be got rid of poverty by the TBM cutterheads and shield of card, saved cost and time.
Description of the drawings
The description of the drawings of the present invention is as follows:
Fig. 1:The TBM cutterheads and shield of the present invention, which is got rid of poverty, excavates gib gate steelframe layout diagram;
Fig. 2:The TBM cutterheads and shield of the present invention is got rid of poverty steelframe elevational schematic view;
Fig. 3:Supporting schematic diagram after the TBM cutterheads and shield of the present invention is got rid of poverty.
Specific implementation mode
Specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings, but the present invention does not limit to In these embodiments, any improvement or replacement on the present embodiment essence spirit still falls within the claims in the present invention and is wanted Seek the range of protection.
Embodiment 1:As shown in Figure 1, 2, 3, a kind of TBM cutterheads and shield card machine processing method, the method includes as follows Step:
(1), excavate longitudinal small pilot tunnel;
(2), several small pilot tunnels of annular are excavated in small pilot tunnel along longitudinal direction;
(3), pass through steel construction and carry out supporting and reinforcing;
(4), TBM slowly driving pass through shear-zone.
Wherein, above-mentioned(1)In step, concrete operations are as follows:From the 1 metastable position of tail portion country rock of shield into pedestrian Work excavates longitudinal small pilot tunnel 2, the synchronous vertical longitudinal small pilot tunnel gate steelframe 3 of branch, and longitudinal small pilot tunnel 2 passes through the areas slump Cha Ti 11.
Wherein, above-mentioned(2)In step, concrete operations are as follows:By the small pilot tunnel 2 in the longitudinal direction excavated by shield 1 and knife Disk 4 founds the small pilot tunnel gate steel of annular by the small pilot tunnel 5 of several annulars, the small pilot tunnel 5 of subregion excavation section by section annular, synchronous branch is divided longitudinally into Frame 6, small 6 column bottom of pilot tunnel gate steelframe of annular are welded on shield 1, until excavation supporting is to requiring position.
Wherein, above-mentioned(3)In step, concrete operations are as follows:It is small in annular by the small pilot tunnel 5 of annular being excavated 7 lower section of pilot tunnel gate steelframe crossbeam erects outer annular steel arch-shelf 8 and internal layer annular steel arch-shelf 9, and as needed in outer layer ring Configuration reinforcement between shape steel arch-shelf 8 and internal layer annular steel arch-shelf 9;In 9 inside soldering and sealing steel plate of internal layer annular steel arch-shelf, outer annular Concrete perfusion 10 backfills closely knit in steel arch-shelf 8 and internal layer annular steel arch-shelf 9, after 10 intensity of concrete reaches design requirement, Gate steel frame column is cut off, completes interim gate steelframe support system to final annular steelframe support system conversion.
In order to improve construction safety, forward grouting anchor pile note is performed before longitudinal small pilot tunnel 2 and the small pilot tunnel 5 of annular excavate Slurry reinforces front country rock.
In the present invention, the place that gets rid of poverty quickly and easily will can be carried out by the TBM cutterheads and shield of card by the above method Reason, ensure that the construction period, reduces cost.This method shortens 2 months construction times than the existing method of getting rid of poverty.

Claims (2)

1. a kind of TBM cutterheads and shield card machine processing method, characterized in that described method includes following steps:
(1), excavate longitudinal small pilot tunnel;
Described(1)In step, concrete operations are as follows:From shield(1)Country rock metastable position in tail portion carries out hand excavation Longitudinal small pilot tunnel(2), the synchronous vertical longitudinal small pilot tunnel gate steelframe of branch(3), longitudinal small pilot tunnel(2)Across the areas slump Cha Ti(11);
(2), several small pilot tunnels of annular of small pilot drive along longitudinal direction;
Described(2)In step, concrete operations are as follows:Pass through the small pilot tunnel in the longitudinal direction excavated(2)By shield(1)And cutterhead(4) By being divided longitudinally into several small pilot tunnels of annular(5), the small pilot tunnel of subregion excavation section by section annular(5), the synchronous vertical small pilot tunnel gate of annular of branch Steelframe(6), the small pilot tunnel gate steelframe of annular(6)Column bottom is welded on shield(1)On, until excavation supporting is to requiring position;
(3), pass through steel construction and carry out supporting and reinforcing
Described(3)In step, concrete operations are as follows:Pass through the small pilot tunnel of annular being excavated(5), in the small pilot tunnel gate of annular Steelframe crossbeam(7)Lower section erects outer annular steel arch-shelf(8)With internal layer annular steel arch-shelf(9), and as needed in outer annular Steel arch-shelf(8)With internal layer annular steel arch-shelf(9)Between configuration reinforcement;In internal layer annular steel arch-shelf(9)Inside soldering and sealing steel plate, outer layer Annular steel arch-shelf(8)With internal layer annular steel arch-shelf(9)Interior concrete perfusion(10)It backfills closely knit, waits for concrete(10)Intensity reaches After design requirement, gate steel frame column is cut off, interim gate steelframe support system is completed and turns to final annular steelframe support system It changes;
(4), TBM slowly driving pass through shear-zone.
2. TBM cutterheads as described in claim 1 and shield card machine processing method, it is characterized in that:In longitudinal small pilot tunnel(2)And ring The small pilot tunnel of shape(5)Forward grouting anchor pile slip casting is performed before excavation, reinforces front country rock(12).
CN201611035722.6A 2016-11-23 2016-11-23 A kind of TBM cutterheads and shield card machine processing method Active CN106522972B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107893664B (en) * 2017-11-10 2019-02-22 中铁工程装备集团有限公司 A kind of double-shielded TBM shield body card machine prediction technique and system
CN109779638A (en) * 2018-12-28 2019-05-21 中国水利水电第四工程局有限公司 A kind of double-shielded TBM card machine processing method
CN110905538A (en) * 2019-12-30 2020-03-24 中铁隧道局集团有限公司 Construction method for TBM (Tunnel boring machine) of unfavorable geological section
CN111119913B (en) * 2020-02-24 2024-05-17 中铁二院工程集团有限责任公司 TBM escaping treatment method in tunnel construction and tunnel construction structure

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