CN106513649A - Ladle cover suitable for ejection burner - Google Patents
Ladle cover suitable for ejection burner Download PDFInfo
- Publication number
- CN106513649A CN106513649A CN201610933772.XA CN201610933772A CN106513649A CN 106513649 A CN106513649 A CN 106513649A CN 201610933772 A CN201610933772 A CN 201610933772A CN 106513649 A CN106513649 A CN 106513649A
- Authority
- CN
- China
- Prior art keywords
- lid
- plate
- fixed
- ladle cover
- top plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/005—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
- B22D41/01—Heating means
- B22D41/015—Heating means with external heating, i.e. the heat source not being a part of the ladle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/02—Linings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention provides a ladle cover suitable for an ejection burner. The ladle cover comprises a cover body, a reinforcing ring plate, refractory cottons, lifting lugs, an air through hole, an insulation layer, inverted F-shaped hanging pieces, air preheaters, a burner reserved port and a separation plate; the separation plate is arranged in a cavity of the cover body for dividing the cavity of the cover body into an upper cavity and a lower cavity; the burner reserved port penetrates through the center of a cover body upper-layer plate an the center of the separation plate; the reinforcing ring plate is arranged on the lower end surface of the cover body; the refractory cottons are arranged on the lower surface of the separation plate and the inner wall of the lower cavity, and are fixed through the inverted F-shaped hanging pieces; the upper ends of the inverted F-shaped hanging pieces are fixed on the lower surface of the separation plate; at least four lifting lugs are provided; all the lifting lugs are annularly and uniformly fixed on the outer wall of the cover body; the air through hole is formed in the cover body upper-layer plate; the insulation layer is fixed on the lower surface of the cover body upper-layer plate; and the air preheaters are annularly and uniformly fixed in the upper cavity with the center of the cover body upper-layer plate as the circle center. The ladle cover has such advantages as light weight, reasonable structure and low manufacturing cost.
Description
Technical field
The present invention relates to ladle baking facility apparatus field, refers in particular to a kind of steel ladle cover suitable for structure atomizer.
Background technology
The technological process of production of ladle is：Converter (or electric furnace) connects steel refining and pours the steel waiting such as steel hot repair,
It is very high to the temperature requirement of ladle in this technological process.Ladle baking facility is the equipment heated to ladle, its work
Efficiency directly influences the temperature of ladle, flow process and product quality that remote-effects are entirely made steel, while affecting steel mill's energy-conservation to subtract
The demand of row.So, a kind of method is found, the efficiency of combustion of fuel is improved, the discharge of dusty gass is reduced, production need are met
Ask, so as to reach energy-saving purpose.
Existing clad great majority are all the heat-insulated clads of monolayer, are primarily present following deficiency：1st, ladle is not made full use of
The preheating of baking, thermal loss are very big；2nd, clad weight is larger, increases facility load；3rd, preheating cannot be reused, to fire resisting
Material causes expensive damage, needs Jing often to keep in repair；4th, in other burner bakings, need blower fan air feed.Some clad porous
Ceramic material does heat storage, and porous ceramicss heat storage can put aside certain heat, but this mechanical strength is relatively low, no
Larger external force and repeated stock can be born, in addition, steel mill's bad environments, easily cause the blocking of porous regenerator body.
Therefore, design a kind of lightweight, waste heat to recycle, blow without the need for blower fan and can combine with structure atomizer
Steel ladle cover is very necessary.
The content of the invention
The purpose of the present invention is to propose to a kind of steel ladle cover suitable for structure atomizer, with lightweight, long service life,
The characteristics of without the need for blower fan air-supply and efficient utilization waste heat, structure atomizer can be preferably met to the air needed for ladle baking
Amount, and improve the temperature of ladle baking.
The technical scheme is that：
A kind of steel ladle cover suitable for structure atomizer, including lid, reinforce girth sheets, resistance to Pyroxylin, hanger, air hole,
Heat-insulation layer, inverted-F suspender member, air preheater, burner reserved opening, dividing plate；
The dividing plate is in the cavity of lid, and the cavity of lid is divided into upper cavity and lower chamber；
The center at center and dividing plate of the burner reserved opening through lid top plate；
The girth sheets of reinforcing is on the lower surface of lid；
The resistance to Pyroxylin is located on the inwall of the dividing plate lower surface and lower chamber, and the resistance to Pyroxylin is by the inverted-F
Suspender member is fixed, and dividing plate lower surface is fixed in the upper end of the inverted-F suspender member；
The quantity of the hanger is at least 4, and all hangers are uniformly fixedly arranged on the outer wall of lid in a ring；
The air hole is opened on lid top plate；
The heat-insulation layer is fixedly arranged on the lower surface of lid top plate；
The air preheater is uniformly fixed in the epicoele body in a ring by the center of circle of the center of lid top plate.
Further, the steel ladle cover also includes fixed plate and bolt, and the fixed plate is located at the upper surface of lid top plate,
The bolt passes through fixed plate and lid top plate.
Further, the quantity of the fixed plate is 4, and each fixed plate is provided with 4 bolts；4 fixed plates are in square
Upper surface of the shape located at the lid top plate, the diagonal intersection point of the rectangle and the center superposition of lid top plate.
Further, the quantity of the air hole is at least 8.
Further, the quantity of the inverted-F suspender member is at least 200.
Further, the resistance to Pyroxylin is aluminosilicate refractory fiber felt.
Further, the heat-insulation layer is slapped together by ceramic fiber module.
Beneficial effects of the present invention are：The clad can be mutually tied with structure atomizer or the burner with bluff body mjector
Close, ladle is toasted.The clad has the advantages that lightweight, rational in infrastructure and low cost of manufacture, not only reduces heat
Scatter and disappear, and improve the temperature of combustion air, so as to improve the temperature of ladle baking.
After testing, in waste gas, heat energy recovery rate, more than 70%, thus greatly reduces the discharge temperature of burning waste gas
Degree, drastically reduce the area the pollution to environment.Baking temperature can be brought up to more than 1100 DEG C simultaneously, meet commercial production
Demand.
Description of the drawings
Fig. 1 is the structure cross-sectional schematic of the clad of the present invention；
Fig. 2 is the schematic top plan view of the clad of the present invention；
Fig. 3 is the structural representation of the clad of the present invention.
In figure：1st, lid；2nd, reinforce girth sheets；3rd, resistance to Pyroxylin；4th, hanger；5；Air hole；6th, heat-insulation layer；7th, upper cavity；
8th, fixed plate；9th, inverted-F suspender member；10th, air preheater；11st, burner reserved opening；12nd, dividing plate；13rd, lower chamber.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings：
As shown in Figures 1 to 3, a kind of steel ladle cover suitable for structure atomizer, including lid 1, reinforces girth sheets 2, resistance to Pyroxylin
3rd, hanger 4, air hole 5, heat-insulation layer 6, inverted-F suspender member 9, air preheater 10, burner reserved opening 11, dividing plate 12；It is described
Dividing plate 12 is in the cavity of lid 1, and the cavity of lid 1 is divided into upper cavity 7 and lower chamber 13；The burner reserved opening
11 centers for passing through 1 top plate of lid and the center of dividing plate 12, can install injection burner in burner reserved opening 11.It is described
Girth sheets 2 is reinforced on the lower surface of lid 1, fire resisting surface expansion is prevented；The resistance to Pyroxylin 3 located at 12 lower surface of the dividing plate and
On the inwall of lower chamber 13, the resistance to Pyroxylin 3 is fixed by the inverted-F suspender member 9, and the upper end of the inverted-F suspender member 9 is solid
Due to 12 lower surface of dividing plate；The quantity of the hanger 4 is at least 4, and all hangers 4 are uniformly fixedly arranged on the outer of lid 1 in a ring
On wall；The air hole 5 is opened on 1 top plate of lid；The heat-insulation layer 6 is fixedly arranged on the lower surface of 1 top plate of lid, energy
Enough reduce heat to scatter and disappear, there is provided more heats are to air；The air preheater 10 with the center of 1 top plate of lid as the center of circle is in
Annular is uniformly fixed in the upper cavity 7, and air preheater 10 utilizes waste-heat air, improves the reaction rate of combustion gas,
So that baking temperature is increased dramatically.
The steel ladle cover also includes fixed plate 8 and bolt, and upper surface of the fixed plate 8 located at 1 top plate of lid is described
Bolt passes through 1 top plate of fixed plate and lid, steel ladle cover integrally can be connected with support by bolt.The quantity of the fixed plate 8
For 4, each fixed plate is provided with 4 bolts；The rectangular upper surface located at 1 top plate of the lid of 4 fixed plates, institute
State the diagonal intersection point of rectangle and the center superposition of 1 top plate of lid.
The quantity of the air hole 5 is at least 8.The quantity of the inverted-F suspender member 9 is at least 200.
The resistance to Pyroxylin 3 is aluminosilicate refractory fiber felt, with the sound-absorbing that thermal stability is high, tensile strength is big and excellent
Property, more than 1100 DEG C of high temperature can be born for a long time.The heat-insulation layer 6 is slapped together by ceramic fiber module, with weight
Gently, thermal capacity is low, the low advantage of heat conductivity, is adapted to the insulation of clad.
Claims (7)
1. a kind of steel ladle cover suitable for structure atomizer, it is characterised in that including lid (1), reinforce girth sheets (2), resistance to Pyroxylin
(3), hanger (4), air hole (5), heat-insulation layer (6), inverted-F suspender member (9), air preheater (10), burner reserved opening
(11), dividing plate (12)；
Described dividing plate (12) are in the cavity of lid (1), and the cavity of lid (1) is divided into upper cavity (7) and lower chamber
(13)；
The center at described burner reserved opening (11) center and dividing plate (12) through lid (1) top plate；
The girth sheets (2) of reinforcing is on the lower surface of lid (1)；
Described resistance to Pyroxylin (3) are located on the inwall of the dividing plate (12) lower surface and lower chamber (13), and resistance to Pyroxylin (3) pass through
Described inverted-F suspender member (9) are fixed, and dividing plate (12) lower surface is fixed in the upper end of inverted-F suspender member (9)；
The quantity of hanger (4) is at least 4, and all hanger (4) are uniformly fixedly arranged on the outer wall of lid (1) in a ring；
Air hole (5) are opened on lid (1) top plate；
Heat-insulation layer (6) are fixedly arranged on the lower surface of lid (1) top plate；
Air preheater (10) are uniformly fixed on the upper cavity in a ring by the center of circle of the center of lid (1) top plate
(7) in.
2. a kind of steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the steel ladle cover is also
Including fixed plate (8) and bolt, the upper surface of described fixed plate (8) located at lid (1) top plate, the bolt pass through fixed plate
With lid (1) top plate.
3. a kind of steel ladle cover suitable for structure atomizer according to claim 2, it is characterised in that the fixed plate
(8) quantity is 4, and each fixed plate is provided with 4 bolts；4 fixed plates are rectangular located at the lid (1) top plate
Upper surface, the diagonal intersection point of the rectangle and the center superposition of lid (1) top plate.
4. a kind of steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the air hole
(5) quantity is at least 8.
5. a kind of steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the inverted-F is hung
The quantity of suspension member (9) is at least 200.
6. a kind of steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the resistance to Pyroxylin
(3) it is aluminosilicate refractory fiber felt.
7. a kind of steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the heat-insulation layer
(6) slapped together by ceramic fiber module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610933772.XA CN106513649B (en) | 2016-10-25 | 2016-10-25 | A kind of steel ladle cover suitable for structure atomizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610933772.XA CN106513649B (en) | 2016-10-25 | 2016-10-25 | A kind of steel ladle cover suitable for structure atomizer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106513649A true CN106513649A (en) | 2017-03-22 |
| CN106513649B CN106513649B (en) | 2018-04-17 |
Family
ID=58291943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610933772.XA Active CN106513649B (en) | 2016-10-25 | 2016-10-25 | A kind of steel ladle cover suitable for structure atomizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106513649B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107297491A (en) * | 2017-07-20 | 2017-10-27 | 南京钢铁股份有限公司 | A kind of anti-asbestos come off ladle baking facility clad and its processing technology |
| CN108941525A (en) * | 2018-07-25 | 2018-12-07 | 青岛万恒达机械设备有限公司 | Clothoid type Ladle-casting apparatus |
| CN111085676A (en) * | 2020-01-14 | 2020-05-01 | 合肥工业大学 | Casting ladle with ladle cover and application thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4615471A (en) * | 1985-06-19 | 1986-10-07 | M. H. Detrich | Refractory plate and method for reinforcing |
| CN201127993Y (en) * | 2007-12-03 | 2008-10-08 | 丁明 | Air-cooled type ladle cover self-prewarming baking structure |
| CN201913236U (en) * | 2011-01-27 | 2011-08-03 | 宝钢工程技术集团有限公司 | Steel ladle cover structure with function of heat insulation |
| JP2012000650A (en) * | 2010-06-17 | 2012-01-05 | National Institute Of Advanced Industrial Science & Technology | Container |
| CN202539544U (en) * | 2012-04-16 | 2012-11-21 | 孙立军 | Wound-type refractory ladle heat-insulation cover |
| CN103846419A (en) * | 2013-12-14 | 2014-06-11 | 武汉科技大学 | Ladle baking method and system |
| CN106001525A (en) * | 2016-06-27 | 2016-10-12 | 宜兴市龙宸炉料有限公司 | Novel long-life heat-preservation continuous casting tundish cover |
-
2016
- 2016-10-25 CN CN201610933772.XA patent/CN106513649B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4615471A (en) * | 1985-06-19 | 1986-10-07 | M. H. Detrich | Refractory plate and method for reinforcing |
| CN201127993Y (en) * | 2007-12-03 | 2008-10-08 | 丁明 | Air-cooled type ladle cover self-prewarming baking structure |
| JP2012000650A (en) * | 2010-06-17 | 2012-01-05 | National Institute Of Advanced Industrial Science & Technology | Container |
| CN201913236U (en) * | 2011-01-27 | 2011-08-03 | 宝钢工程技术集团有限公司 | Steel ladle cover structure with function of heat insulation |
| CN202539544U (en) * | 2012-04-16 | 2012-11-21 | 孙立军 | Wound-type refractory ladle heat-insulation cover |
| CN103846419A (en) * | 2013-12-14 | 2014-06-11 | 武汉科技大学 | Ladle baking method and system |
| CN106001525A (en) * | 2016-06-27 | 2016-10-12 | 宜兴市龙宸炉料有限公司 | Novel long-life heat-preservation continuous casting tundish cover |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107297491A (en) * | 2017-07-20 | 2017-10-27 | 南京钢铁股份有限公司 | A kind of anti-asbestos come off ladle baking facility clad and its processing technology |
| CN108941525A (en) * | 2018-07-25 | 2018-12-07 | 青岛万恒达机械设备有限公司 | Clothoid type Ladle-casting apparatus |
| CN111085676A (en) * | 2020-01-14 | 2020-05-01 | 合肥工业大学 | Casting ladle with ladle cover and application thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106513649B (en) | 2018-04-17 |
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