CN106513649B - A kind of steel ladle cover suitable for structure atomizer - Google Patents

A kind of steel ladle cover suitable for structure atomizer Download PDF

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Publication number
CN106513649B
CN106513649B CN201610933772.XA CN201610933772A CN106513649B CN 106513649 B CN106513649 B CN 106513649B CN 201610933772 A CN201610933772 A CN 201610933772A CN 106513649 B CN106513649 B CN 106513649B
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China
Prior art keywords
lid
top plate
steel ladle
center
ladle cover
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CN201610933772.XA
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Chinese (zh)
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CN106513649A (en
Inventor
杜敏
钱斌斌
王跃成
王助良
黄彬
戴世佳
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Jiangsu University
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Jiangsu University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/005Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
    • B22D41/01Heating means
    • B22D41/015Heating means with external heating, i.e. the heat source not being a part of the ladle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/02Linings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

The present invention provides a kind of steel ladle cover suitable for structure atomizer, including lid, reinforcing girth sheets, resistance to guncotton, lifting lug, air hole, insulating layer, inverted-F suspender member, air preheater, burner reserved opening, partition plate;Partition plate is arranged in the cavity of lid, and the cavity of lid is divided into upper cavity and lower chamber;Burner reserved opening passes through the center of lid top plate and the center of partition plate;Girth sheets is reinforced to be arranged on the lower face of lid;Resistance to guncotton is arranged on the inner wall of partition plate lower surface and lower chamber, and resistance to guncotton is fixed by inverted-F suspender member, and partition plate lower surface is fixed in the upper end of inverted-F suspender member;The quantity of lifting lug is at least 4, and all lifting lugs are uniformly fixedly arranged on the outer wall of lid in a ring;Air hole is opened on lid top plate;Insulating layer is fixedly arranged on the lower surface of lid top plate;Air preheater is uniformly fixed in upper cavity in a ring using the center of lid top plate as the center of circle.The backpack cover has the advantages that light-weight, rational in infrastructure low etc. with manufacture cost.

Description

A kind of steel ladle cover suitable for structure atomizer
Technical field
The present invention relates to ladle baking facility apparatus field, refers in particular to a kind of steel ladle cover suitable for structure atomizer.
Background technology
The technological process of production of ladle is:Converter (or electric furnace) connects steel-refine-pour steel-hot repair-and waits steel waiting, It is very high to the temperature requirement of ladle in this technological process.Ladle baking facility is the equipment heated to ladle, its work Efficiency directly influences the temperature of ladle, influences the flow and product quality entirely made steel indirectly, while influences that steel mill is energy saving to be subtracted The demand of row.So finding a kind of method, the efficiency of combustion of fuel is improved, reduces the discharge of polluted gas, meets production need Ask, so as to achieve the purpose that energy-saving.
Most of existing backpack cover is all the heat-insulated backpack cover of individual layer, is primarily present following deficiency:1st, ladle is not made full use of The preheating of baking, thermal loss are very big;2nd, backpack cover weight is larger, increases facility load;3rd, preheating can not reuse, to fire resisting Material causes expensive damage, it is necessary to often repair;4th, it is necessary to wind turbine air feed in the baking of other burners.Some backpacks cover are with porous Ceramic material does heat storage, and porous ceramics heat storage can put aside certain heat, but this mechanical strength is relatively low, no Larger external force and repeated stock can be born, in addition, steel mill's bad environments, be easy to cause the blocking of porous regenerator body.
Therefore, a kind of light-weight, waste heat is designed to recycle, blow and can be combined with structure atomizer without wind turbine Steel ladle cover is very necessary.
The content of the invention
The purpose of the present invention is to propose to a kind of steel ladle cover suitable for structure atomizer, have light-weight, service life is long, The characteristics of without wind turbine air-supply and efficiently utilizing waste heat, can preferably meet structure atomizer to the air needed for ladle baking Amount, and improve the temperature of ladle baking.
The technical scheme is that:
A kind of steel ladle cover suitable for structure atomizer, including lid, reinforce girth sheets, resistance to guncotton, lifting lug, air hole, Insulating layer, inverted-F suspender member, air preheater, burner reserved opening, partition plate;
The partition plate is arranged in the cavity of lid, and the cavity of lid is divided into upper cavity and lower chamber;
The burner reserved opening passes through the center of lid top plate and the center of partition plate;
The girth sheets of reinforcing is arranged on the lower face of lid;
The resistance to guncotton is arranged on the inner wall of the partition plate lower surface and lower chamber, and the resistance to guncotton passes through the inverted-F Suspender member is fixed, and partition plate lower surface is fixed in the upper end of the inverted-F suspender member;
The quantity of the lifting lug is at least 4, and all lifting lugs are uniformly fixedly arranged on the outer wall of lid in a ring;
The air hole is opened on lid top plate;
The insulating layer is fixedly arranged on the lower surface of lid top plate;
The air preheater is uniformly fixed in the upper cavity in a ring using the center of lid top plate as the center of circle.
Further, the steel ladle cover further includes fixed plate and bolt, and the fixed plate is arranged on the upper surface of lid top plate, The bolt passes through fixed plate and lid top plate.
Further, the quantity of the fixed plate is 4, and each fixed plate is equipped with 4 bolts;4 fixed plates are in square Shape is arranged on the upper surface of the lid top plate, and the diagonal intersection point of the rectangle is overlapped with the center of lid top plate.
Further, the quantity of the air hole is at least 8.
Further, the quantity of the inverted-F suspender member is at least 200.
Further, the resistance to guncotton is aluminosilicate refractory fiber felt.
Further, the insulating layer is slapped together by ceramic fiber module.
Beneficial effects of the present invention are:The backpack cover can the burner with structure atomizer or with bluff body fluidic device mutually tie Close, ladle is toasted.The backpack cover has the advantages that light-weight, rational in infrastructure low etc. with manufacture cost, not only reduces heat Scatter and disappear, and improve the temperature of combustion air, so as to improve the temperature of ladle baking.
After testing, heat energy recovery rate more than 70%, thus greatly reduces the discharge temperature of burning waste gas in exhaust gas Degree, drastically reduce the area the pollution to environment.Baking temperature can be brought up to more than 1100 DEG C at the same time, meet industrial production Demand.
Brief description of the drawings
Fig. 1 is the structure schematic cross-sectional view of the backpack cover of the present invention;
Fig. 2 is the schematic top plan view of the backpack cover of the present invention;
Fig. 3 is the structure diagram of the backpack cover of the present invention.
In figure:1st, lid;2nd, girth sheets is reinforced;3rd, resistance to guncotton;4th, lifting lug;5;Air hole;6th, insulating layer;7th, upper cavity; 8th, fixed plate;9th, inverted-F suspender member;10th, air preheater;11st, burner reserved opening;12nd, partition plate;13rd, lower chamber.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings:
As shown in Figures 1 to 3, a kind of steel ladle cover suitable for structure atomizer, including lid 1, reinforcing girth sheets 2, resistance to guncotton 3rd, lifting lug 4, air hole 5, insulating layer 6, inverted-F suspender member 9, air preheater 10, burner reserved opening 11, partition plate 12;It is described Partition plate 12 is arranged in the cavity of lid 1, and the cavity of lid 1 is divided into upper cavity 7 and lower chamber 13;The burner reserved opening 11 pass through the center of 1 top plate of lid and the center of partition plate 12, and injection burner can be installed in burner reserved opening 11.It is described Reinforce girth sheets 2 to be arranged on the lower face of lid 1, prevent fire resisting surface expansion;The resistance to guncotton 3 be arranged on 12 lower surface of partition plate and On the inner wall of lower chamber 13, the resistance to guncotton 3 is fixed by the inverted-F suspender member 9, and the upper end of the inverted-F suspender member 9 is consolidated Due to 12 lower surface of partition plate;The quantity of the lifting lug 4 is at least 4, and all lifting lugs 4 are uniformly fixedly arranged on the outer of lid 1 in a ring On wall;The air hole 5 is opened on 1 top plate of lid;The insulating layer 6 is fixedly arranged on the lower surface of 1 top plate of lid, energy Enough reduce heat to scatter and disappear, there is provided more heats are to air;The air preheater 10 is in as the center of circle using the center of 1 top plate of lid Annular is uniformly fixed in the upper cavity 7, and air preheater 10 utilizes waste-heat air, improves the reaction rate of combustion gas, So that baking temperature is increased dramatically.
The steel ladle cover further includes fixed plate 8 and bolt, and the fixed plate 8 is arranged on the upper surface of 1 top plate of lid, described Bolt passes through 1 top plate of fixed plate and lid, and steel ladle cover can be integrally connected by bolt with stent.The quantity of the fixed plate 8 For 4, each fixed plate is equipped with 4 bolts;4 fixed plates are rectangular arranged on the upper surface of 1 top plate of lid, institute The diagonal intersection point for stating rectangle is overlapped with the center of 1 top plate of lid.
The quantity of the air hole 5 is at least 8.The quantity of the inverted-F suspender member 9 is at least 200.
The resistance to guncotton 3 is aluminosilicate refractory fiber felt, has the sound-absorbing that thermal stability is high, tensile strength is big and excellent Property, can bear more than 1100 DEG C of high temperature for a long time.The insulating layer 6 is slapped together by ceramic fiber module, has weight The advantages such as gently, thermal capacity is low, thermal conductivity factor is low, are adapted to the insulation of backpack cover.

Claims (7)

1. a kind of steel ladle cover suitable for structure atomizer, it is characterised in that including lid (1), reinforce girth sheets (2), resistance to guncotton (3), lifting lug (4), air hole (5), insulating layer (6), inverted-F suspender member (9), air preheater (10), burner reserved opening (11), partition plate (12);
The partition plate (12) is arranged in the cavity of lid (1), and the cavity of lid (1) is divided into upper cavity (7) and lower chamber (13);
The burner reserved opening (11) passes through the center of lid (1) top plate and the center of partition plate (12);
The girth sheets (2) of reinforcing is arranged on the lower face of lid (1);
The resistance to guncotton (3) is arranged on the inner wall of the partition plate (12) lower surface and lower chamber (13), and the resistance to guncotton (3) passes through The inverted-F suspender member (9) is fixed, and partition plate (12) lower surface is fixed in the upper end of the inverted-F suspender member (9);
The quantity of the lifting lug (4) is at least 4, and all lifting lugs (4) are uniformly fixedly arranged on the outer wall of lid (1) in a ring;
The air hole (5) is opened on lid (1) top plate;
The insulating layer (6) is fixedly arranged on the lower surface of lid (1) top plate;
The air preheater (10) is uniformly fixed on the upper cavity in a ring using the center of lid (1) top plate as the center of circle (7) in.
2. a kind of steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the steel ladle cover is also Including fixed plate (8) and bolt, the fixed plate (8) is arranged on the upper surface of lid (1) top plate, and the bolt passes through fixed plate With lid (1) top plate.
A kind of 3. steel ladle cover suitable for structure atomizer according to claim 2, it is characterised in that the fixed plate (8) quantity is 4, and each fixed plate is equipped with 4 bolts;4 fixed plates are rectangular to be arranged on the lid (1) top plate Upper surface, the diagonal intersection point of the rectangle overlaps with the center of lid (1) top plate.
A kind of 4. steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the air hole (5) quantity is at least 8.
5. a kind of steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the inverted-F is hung The quantity of suspension member (9) is at least 200.
A kind of 6. steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the resistance to guncotton (3) it is aluminosilicate refractory fiber felt.
A kind of 7. steel ladle cover suitable for structure atomizer according to claim 1, it is characterised in that the insulating layer (6) slapped together by ceramic fiber module.
CN201610933772.XA 2016-10-25 2016-10-25 A kind of steel ladle cover suitable for structure atomizer Active CN106513649B (en)

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Application Number Priority Date Filing Date Title
CN201610933772.XA CN106513649B (en) 2016-10-25 2016-10-25 A kind of steel ladle cover suitable for structure atomizer

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107297491B (en) * 2017-07-20 2023-04-11 南京钢铁股份有限公司 Ladle cover of ladle roaster capable of preventing asbestos from falling off and processing technology of ladle cover
CN108941525B (en) * 2018-07-25 2020-04-24 青岛万恒达机械设备有限公司 Rotary type bag baking device
CN111085676A (en) * 2020-01-14 2020-05-01 合肥工业大学 Casting ladle with ladle cover and application thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4615471A (en) * 1985-06-19 1986-10-07 M. H. Detrich Refractory plate and method for reinforcing
CN201127993Y (en) * 2007-12-03 2008-10-08 丁明 Air-cooled type ladle cover self-prewarming baking structure
CN201913236U (en) * 2011-01-27 2011-08-03 宝钢工程技术集团有限公司 Steel ladle cover structure with function of heat insulation
CN202539544U (en) * 2012-04-16 2012-11-21 孙立军 Wound-type refractory ladle heat-insulation cover
CN103846419A (en) * 2013-12-14 2014-06-11 武汉科技大学 Ladle baking method and system
CN106001525A (en) * 2016-06-27 2016-10-12 宜兴市龙宸炉料有限公司 Novel long-life heat-preservation continuous casting tundish cover

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5529641B2 (en) * 2010-06-17 2014-06-25 独立行政法人産業技術総合研究所 container

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4615471A (en) * 1985-06-19 1986-10-07 M. H. Detrich Refractory plate and method for reinforcing
CN201127993Y (en) * 2007-12-03 2008-10-08 丁明 Air-cooled type ladle cover self-prewarming baking structure
CN201913236U (en) * 2011-01-27 2011-08-03 宝钢工程技术集团有限公司 Steel ladle cover structure with function of heat insulation
CN202539544U (en) * 2012-04-16 2012-11-21 孙立军 Wound-type refractory ladle heat-insulation cover
CN103846419A (en) * 2013-12-14 2014-06-11 武汉科技大学 Ladle baking method and system
CN106001525A (en) * 2016-06-27 2016-10-12 宜兴市龙宸炉料有限公司 Novel long-life heat-preservation continuous casting tundish cover

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