CN106496717B - A kind of preparation method of uvioresistant rubber antioxidant - Google Patents

A kind of preparation method of uvioresistant rubber antioxidant Download PDF

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CN106496717B
CN106496717B CN201610946927.3A CN201610946927A CN106496717B CN 106496717 B CN106496717 B CN 106496717B CN 201610946927 A CN201610946927 A CN 201610946927A CN 106496717 B CN106496717 B CN 106496717B
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rubber
montmorillonite
filter residue
uvioresistant
wide layer
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CN106496717A (en
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丛桂阳
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Top plastic industrial (Guangdong) Co., Ltd.
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Cosmetics (AREA)
  • Medicines Containing Plant Substances (AREA)

Abstract

The invention discloses a kind of preparation method of uvioresistant rubber antioxidant, belong to rubber antioxidant preparing technical field.The present invention handles montmorillonite by lemon juice, with gum arabic in the presence of microorganism to imvite modified after processing, wide layer montmorillonite must be modified, Flavonoid substances are extracted from bitter buckwheat again, after flavone extract and modified wide layer montmorillonite being reacted in the presence of coupling agent, be made uvioresistant rubber antioxidant.The beneficial effects of the invention are as follows:Preparation process of the present invention is simple, and gained rubber antioxidant has preferable heat endurance and enduring quality;It is good with rubber matrix compatibility after use, there is stronger antifatigue and anti-ultraviolet property, anti-aging efficiency improves 30~32% than traditional age resistor.

Description

A kind of preparation method of uvioresistant rubber antioxidant
Technical field
The present invention relates to a kind of preparation method of uvioresistant rubber antioxidant, belong to rubber antioxidant preparing technical field.
Background technology
Rubber in use, can be by extraneous factor(Such as ozone aging, thermo-oxidative ageing)Influence and aging, cause Its physical and mechanical properties changes, and rubber is followed the string, and mechanical performance declines, and service life shortens.In order to solve rubber Problem of aging, it is necessary to suitable adjuvants are added in rubber, to suppress or delaying aging process, are increased the service life, it is this For preventing that the auxiliary agent of ageing of rubber from being age resistor.Rubber antioxidant be it is a kind of added during rubber production can prolong Slow ageing of rubber, the chemicals for extending rubber service life.Age resistor yield and kind are occupied first of rubber chemicals.Amine is anti-old Agent is one of kind of current production rate and dosage maximum because anti ageing property is good, but contains amino in its molecular structure, easily production Raw carcinogen, and rubber discoloration can be made or occur bloom phenomenon on surface, therefore use and receive certain limitation, because This investigated a kind of environmentally-frierubber rubber anti-ageing agent.
Environmentally-frierubber rubber anti-ageing agent has phenols, esters, Thiourea, composite environment-friendly age resistor, and phenol antiager is non-discolouring, Do not pollute, no blooming, be a kind of pollution-free age resistor.Contain hydroxyl in phenol antiager, harmful thing will not be produced Matter, it can suppress radical reaction, reach the purpose for preventing ageing of rubber.The use in vulcanizate of Phosphorus age resistor will not produce Environmentally hazardous noxious material, it is a kind of green age resistor, can strengthen the stability of rubber.Rare earth age resistor Substantial amounts of unoccupied orbital in rare earth element be present, can be combined with caused free radical in oxidizing process, terminate chain reaction, suppress oxidation The continuation of reaction.Compound age resistor is to be compounded age resistor, using the synergy between component, is sent out to greatest extent Wave the effect of each age resistor.But current age resistor also has that heat endurance is poor, and anti-aging efficiency is low, and persistence is poor, resist after use Fatigue and anti-ultraviolet property it is poor, and with rubber matrix poor compatibility problem.
The content of the invention
The technical problems to be solved by the invention:It is poor for current traditional rubber antioxidant heat endurance and persistence, make With rear antifatigue low with anti-ultraviolet property, and the drawbacks of with rubber matrix poor compatibility, there is provided one kind by lemon juice at Manage montmorillonite, with gum arabic in the presence of microorganism to imvite modified after processing, wide layer montmorillonite must be modified, then Flavonoid substances are extracted from bitter buckwheat, after flavone extract and modified wide layer montmorillonite are reacted in the presence of coupling agent, Uvioresistant rubber antioxidant is made.Present invention utilizes the characteristic of montmorillonite shielding ultraviolet rays, first with citric acid by cheating engaging layer Between metal cation be transformed into soluble-salt dissolution, so as to weaken its inter-layer bonding force, interlayer lattice is split, interlamellar spacing Expand, then further increase interlamellar spacing through " ice is split " effect, increase the adsorption capacity and adsorptivity of montmorillonite, then through natural resin It is modified, natural resin particle is grafted on montmorillonite surface in the presence of microorganism, so as to improve its knot with rubber matrix Conjunction property, finally there is the bitter buckwheat flavone of inoxidizability using montmorillonite absorption, further increase the ageing resistace of age resistor, And the age resistor heat endurance prepared by montmorillonite carrier is high, and persistence is strong, antifatigue uvioresistant, has wide application Prospect.
In order to solve the above technical problems, the present invention is using technical scheme as described below:
(1)Take Fresh Lemon to be squeezed the juice after removing the peel, be filtrated to get lemon juice, lemon juice is centrifuged into 10~15min with centrifuge, Isolated supernatant, after taking 20~30min of montmorillonite ball mill ball milling, 200 mesh sieves are crossed, sieving powder and supernatant are pressed Mass ratio is 1:After 5 mixing, it is put into sonic oscillation instrument, 1~2h is impregnated with 200~300W oscillation of powers;
(2)After dipping terminates, filter residue is filtrated to get, handles 1~2min to gained filter residue surface spraying liquid nitrogen frozen immediately, The filter residue after freezing processing is put into oven drying again, obtains wide layer montmorillonite powder;
(3)It is 1 in mass ratio by above-mentioned wide layer montmorillonite, gum arabic and distilled water:1:After 5 mixing, load fermentation Fermentation substrate is used as in tank, then bacillus subtilis is accessed into fermentation substrate for 10% by inoculum concentration, is then put into fermentation tank In 30~40 DEG C of insulating box, heat-preservation fermentation 7~9 days, take out fermentate and filter, filter residue is rinsed 3 repeatedly with deionized water After~5 times, freeze-drying, wide layer montmorillonite powder must be modified, it is standby;
(4)800~900g bitter buckwheats are weighed, put it into 30~40min of crushing, the crushed material that will be obtained in tissue pulverizer It is that 70% ethanol solution by quality is 1 with mass fraction:After 5 mixing, pour into reactor, be 0.15~0.25MPa in pressure, Temperature is at 70~75 DEG C, and 3~5h of stirring reaction, reaction is filtered after terminating, and obtains filtrate;
(5)Above-mentioned filtrate is transferred in cucurbit, ethanol is distilled to recover, obtains bitter buckwheat flavone extract solution, in parts by weight Meter, weighs 50~60 parts of bitter buckwheat flavone extract solutions, 10~12 parts of dimethyldichlorosilanes, 30~40 parts of deionized waters, fills successively Enter in reactor, in nitrogen atmosphere, 10~12h of stirring reaction, obtains mixed liquor at 40~50 DEG C;
(6)It is 3 in mass ratio:5, the standby wide layer montmorillonite of modification is added in above-mentioned mixed liquor, at 40~45 DEG C Lower continuation 15~18h of stirring reaction, reaction are filtered after terminating, and obtain filter residue, after being freezed with vacuum freeze-drying machine, produce uvioresistant rubber Glue age resistor.
The application process of the present invention:Uvioresistant rubber antioxidant produced by the present invention is added in rubber preparing raw material, It is 0.3~0.8% to control addition, after being uniformly mixed under 200~300r/min, through being kneaded, rolling, being molded and vulcanizing Rubber is made.Rubber antioxidant of the present invention is good with rubber matrix compatibility, and enduring quality is protected compared with traditional age resistor 50~60% are improved, the rubber as made from age resistor of the present invention has stronger to external interferences such as microwave irradiation, ozone and heat Inhibitory action, ageing-resistant time extend 3~4 years than traditional rubber.
Compared with other method, advantageous effects are the present invention:
(1)Preparation process of the present invention is simple, and gained rubber antioxidant has preferable heat endurance and enduring quality;
(2)Rubber antioxidant of the present invention is good with rubber matrix compatibility, has stronger antifatigue and uvioresistant after use Linearly energy, anti-aging efficiency improve 30~32% than traditional age resistor.
Embodiment
Take first Fresh Lemon remove the peel after squeeze the juice, be filtrated to get lemon juice, with centrifuge by lemon juice centrifuge 10~ 15min, isolated supernatant, after taking 20~30min of montmorillonite ball mill ball milling, 200 mesh sieves are crossed, will sieving powder and upper Clear liquid is 1 in mass ratio:After 5 mixing, it is put into sonic oscillation instrument, 1~2h is impregnated with 200~300W oscillation of powers;Dipping knot Shu Hou, filter residue is filtrated to get, handles 1~2min to gained filter residue surface spraying liquid nitrogen frozen immediately, then by after freezing processing Filter residue is put into oven drying, obtains wide layer montmorillonite powder;Above-mentioned wide layer montmorillonite, gum arabic and distilled water are pressed into quality Than for 1:1:After 5 mixing, it is fitted into fermentation tank and is used as fermentation substrate, then withered grass is accessed into fermentation substrate for 10% by inoculum concentration Bacillus, then fermentation tank is put into 30~40 DEG C of insulating box, heat-preservation fermentation 7~9 days, takes out fermentate and filter, After filter residue is rinsed into 3~5 times repeatedly with deionized water, freeze-drying, wide layer montmorillonite powder must be modified, it is standby;Then weigh 800~900g bitter buckwheats, 30~40min of crushing in tissue pulverizer is put it into, be 70% by obtained crushed material and mass fraction Ethanol solution is 1 by quality:After 5 mixing, pour into reactor, be 0.15~0.25MPa in pressure, temperature is 70~75 DEG C Under, 3~5h of stirring reaction, reaction is filtered after terminating, and obtains filtrate;Above-mentioned filtrate is transferred in cucurbit, is distilled to recover ethanol, Bitter buckwheat flavone extract solution is obtained, is counted in parts by weight, weighs 50~60 parts of bitter buckwheat flavone extract solutions, 10~12 parts of dimethyl dichloros Silane, 30~40 parts of deionized waters, are sequentially loaded into reactor, in nitrogen atmosphere, at 40~50 DEG C stirring reaction 10~ 12h, obtain mixed liquor;It is finally 3 in mass ratio:5, the standby wide layer montmorillonite of modification is added in above-mentioned mixed liquor, Continue 15~18h of stirring reaction at 40~45 DEG C, reaction is filtered after terminating, and obtains filter residue, after being freezed with vacuum freeze-drying machine, is produced Uvioresistant rubber antioxidant.
Example 1
Take Fresh Lemon to be squeezed the juice after removing the peel first, be filtrated to get lemon juice, lemon juice is centrifuged into 10min with centrifuge, point From supernatant is obtained, after taking montmorillonite ball mill ball milling 20min, cross 200 mesh sieves, will sieving powder and supernatant in mass ratio For 1:After 5 mixing, it is put into sonic oscillation instrument, 1h is impregnated with 200W oscillation of powers;After dipping terminates, filter residue is filtrated to get, is stood 1min is handled to gained filter residue surface spraying liquid nitrogen frozen, then the filter residue after freezing processing is put into oven drying, obtains width Layer montmorillonite powder;It is 1 in mass ratio by above-mentioned wide layer montmorillonite, gum arabic and distilled water:1:After 5 mixing, load hair Fermentation substrate is used as in fermentation tank, then bacillus subtilis is accessed into fermentation substrate for 10% by inoculum concentration, then puts fermentation tank Enter in 30 DEG C of insulating box, heat-preservation fermentation 7 days, take out fermentate and filter, after filter residue is rinsed into 3 times repeatedly with deionized water, Freeze-drying, must be modified wide layer montmorillonite powder, standby;Then 800g bitter buckwheats are weighed, puts it into tissue pulverizer and crushes 30min, it is that 70% ethanol solution by quality is 1 by obtained crushed material and mass fraction:After 5 mixing, pour into reactor, Pressure is 0.15MPa, and temperature is at 70 DEG C, and stirring reaction 3h, reaction is filtered after terminating, and obtains filtrate;Above-mentioned filtrate is transferred to In cucurbit, be distilled to recover ethanol, obtain bitter buckwheat flavone extract solution, count in parts by weight, weigh 50 parts of bitter buckwheat flavone extract solutions, 10 parts of dimethyldichlorosilanes, 30 parts of deionized waters, are sequentially loaded into reactor, in nitrogen atmosphere, are stirred at 40 DEG C anti- 10h is answered, obtains mixed liquor;It is finally 3 in mass ratio:5, the standby wide layer montmorillonite of modification is added in above-mentioned mixed liquor, Continue stirring reaction 15h at 40 DEG C, reaction is filtered after terminating, and obtains filter residue, after being freezed with vacuum freeze-drying machine, produces uvioresistant Rubber antioxidant.
Uvioresistant rubber antioxidant produced by the present invention is added in rubber preparing raw material, it is 0.3% to control addition, After being uniformly mixed under 200r/min, rubber is made through being kneaded, rolling, being molded and vulcanizing.Rubber of the present invention is anti-old Agent is good with rubber matrix compatibility, protects enduring quality to improve 50% compared with traditional age resistor, is made by age resistor of the present invention Rubber have stronger inhibitory action to external interferences such as microwave irradiation, ozone and heat, the ageing-resistant time prolongs than traditional rubber Grow 3 years.
Example 2
Take Fresh Lemon to be squeezed the juice after removing the peel first, be filtrated to get lemon juice, lemon juice is centrifuged into 13min with centrifuge, point From supernatant is obtained, after taking montmorillonite ball mill ball milling 25min, cross 200 mesh sieves, will sieving powder and supernatant in mass ratio For 1:After 5 mixing, it is put into sonic oscillation instrument, 2h is impregnated with 250W oscillation of powers;After dipping terminates, filter residue is filtrated to get, is stood 2min is handled to gained filter residue surface spraying liquid nitrogen frozen, then the filter residue after freezing processing is put into oven drying, obtains width Layer montmorillonite powder;It is 1 in mass ratio by above-mentioned wide layer montmorillonite, gum arabic and distilled water:1:After 5 mixing, load hair Fermentation substrate is used as in fermentation tank, then bacillus subtilis is accessed into fermentation substrate for 10% by inoculum concentration, then puts fermentation tank Enter in 35 DEG C of insulating box, heat-preservation fermentation 8 days, take out fermentate and filter, after filter residue is rinsed into 4 times repeatedly with deionized water, Freeze-drying, must be modified wide layer montmorillonite powder, standby;Then 850g bitter buckwheats are weighed, puts it into tissue pulverizer and crushes 35min, it is that 70% ethanol solution by quality is 1 by obtained crushed material and mass fraction:After 5 mixing, pour into reactor, Pressure is 0.20MPa, and temperature is at 73 DEG C, and stirring reaction 4h, reaction is filtered after terminating, and obtains filtrate;Above-mentioned filtrate is transferred to In cucurbit, be distilled to recover ethanol, obtain bitter buckwheat flavone extract solution, count in parts by weight, weigh 55 parts of bitter buckwheat flavone extract solutions, 11 parts of dimethyldichlorosilanes, 35 parts of deionized waters, are sequentially loaded into reactor, in nitrogen atmosphere, are stirred at 45 DEG C anti- 11h is answered, obtains mixed liquor;It is finally 3 in mass ratio:5, the standby wide layer montmorillonite of modification is added in above-mentioned mixed liquor, Continue stirring reaction 17h at 43 DEG C, reaction is filtered after terminating, and obtains filter residue, after being freezed with vacuum freeze-drying machine, produces uvioresistant Rubber antioxidant.
Uvioresistant rubber antioxidant produced by the present invention is added in rubber preparing raw material, it is 0.5% to control addition, After being uniformly mixed under 250r/min, rubber is made through being kneaded, rolling, being molded and vulcanizing.Rubber of the present invention is anti-old Agent is good with rubber matrix compatibility, protects enduring quality to improve 55% compared with traditional age resistor, is made by age resistor of the present invention Rubber have stronger inhibitory action to external interferences such as microwave irradiation, ozone and heat, the ageing-resistant time prolongs than traditional rubber Grow 4 years.
Example 3
Take Fresh Lemon to be squeezed the juice after removing the peel first, be filtrated to get lemon juice, lemon juice is centrifuged into 15min with centrifuge, point From supernatant is obtained, after taking montmorillonite ball mill ball milling 30min, cross 200 mesh sieves, will sieving powder and supernatant in mass ratio For 1:After 5 mixing, it is put into sonic oscillation instrument, 2h is impregnated with 300W oscillation of powers;After dipping terminates, filter residue is filtrated to get, is stood 2min is handled to gained filter residue surface spraying liquid nitrogen frozen, then the filter residue after freezing processing is put into oven drying, obtains width Layer montmorillonite powder;It is 1 in mass ratio by above-mentioned wide layer montmorillonite, gum arabic and distilled water:1:After 5 mixing, load hair Fermentation substrate is used as in fermentation tank, then bacillus subtilis is accessed into fermentation substrate for 10% by inoculum concentration, then puts fermentation tank Enter in 40 DEG C of insulating box, heat-preservation fermentation 9 days, take out fermentate and filter, after filter residue is rinsed into 5 times repeatedly with deionized water, Freeze-drying, must be modified wide layer montmorillonite powder, standby;Then 900g bitter buckwheats are weighed, puts it into tissue pulverizer and crushes 40min, it is that 70% ethanol solution by quality is 1 by obtained crushed material and mass fraction:After 5 mixing, pour into reactor, Pressure is 0.25MPa, and temperature is at 75 DEG C, and stirring reaction 5h, reaction is filtered after terminating, and obtains filtrate;Above-mentioned filtrate is transferred to In cucurbit, be distilled to recover ethanol, obtain bitter buckwheat flavone extract solution, count in parts by weight, weigh 60 parts of bitter buckwheat flavone extract solutions, 12 parts of dimethyldichlorosilanes, 40 parts of deionized waters, are sequentially loaded into reactor, in nitrogen atmosphere, are stirred at 50 DEG C anti- 12h is answered, obtains mixed liquor;It is finally 3 in mass ratio:5, the standby wide layer montmorillonite of modification is added in above-mentioned mixed liquor, Continue stirring reaction 18h at 45 DEG C, reaction is filtered after terminating, and obtains filter residue, after being freezed with vacuum freeze-drying machine, produces uvioresistant Rubber antioxidant.
Uvioresistant rubber antioxidant produced by the present invention is added in rubber preparing raw material, it is 0.8% to control addition, After being uniformly mixed under 300r/min, rubber is made through being kneaded, rolling, being molded and vulcanizing.Rubber of the present invention is anti-old Agent is good with rubber matrix compatibility, protects enduring quality to improve 60% compared with traditional age resistor, is made by age resistor of the present invention Rubber have stronger inhibitory action to external interferences such as microwave irradiation, ozone and heat, the ageing-resistant time prolongs than traditional rubber Grow 4 years.

Claims (1)

1. a kind of preparation method of uvioresistant rubber antioxidant, it is characterised in that specifically preparation process is:
(1)Take Fresh Lemon to be squeezed the juice after removing the peel, be filtrated to get lemon juice, lemon juice is centrifuged into 10~15min, separation with centrifuge Supernatant is obtained, after taking 20~30min of montmorillonite ball mill ball milling, crosses 200 mesh sieves, sieving powder and supernatant are pressed into quality Than for 1:After 5 mixing, it is put into sonic oscillation instrument, 1~2h is impregnated with 200~300W oscillation of powers;
(2)After dipping terminates, filter residue is filtrated to get, handles 1~2min to gained filter residue surface spraying liquid nitrogen frozen immediately, then will Filter residue after freezing processing is put into oven drying, obtains wide layer montmorillonite powder;
(3)It is 1 in mass ratio by above-mentioned wide layer montmorillonite, gum arabic and distilled water:1:After 5 mixing, it is fitted into fermentation tank It is 10% bacillus subtilis to be accessed into fermentation substrate as fermentation substrate, then by inoculum concentration, fermentation tank is then put into 30~ In 40 DEG C of insulating box, heat-preservation fermentation 7~9 days, take out fermentate and filter, filter residue is rinsed 3~5 times repeatedly with deionized water Afterwards, it is freeze-dried, wide layer montmorillonite powder must be modified, it is standby;
(4)800~900g bitter buckwheats are weighed, 30~40min of crushing in tissue pulverizer are put it into, by obtained crushed material and matter It is that 70% ethanol solution is 1 in mass ratio to measure fraction:After 5 mixing, pour into reactor, be 0.15~0.25MPa in pressure, temperature Spend at 70~75 DEG C, 3~5h of stirring reaction, reaction is filtered after terminating, and obtains filtrate;
(5)Above-mentioned filtrate is transferred in cucurbit, ethanol is distilled to recover, obtains bitter buckwheat flavone extract solution, count in parts by weight, is claimed 50~60 parts of bitter buckwheat flavone extract solutions, 10~12 parts of dimethyldichlorosilanes, 30~40 parts of deionized waters are taken, are sequentially loaded into reaction In kettle, in nitrogen atmosphere, 10~12h of stirring reaction, obtains mixed liquor at 40~50 DEG C;
(6)It is 3 in mass ratio:5, the standby wide layer montmorillonite of modification is added in above-mentioned mixed liquor, at 40~45 DEG C after 15~18h of continuous stirring reaction, reaction are filtered after terminating, and obtain filter residue, after being freezed with vacuum freeze-drying machine, are produced uvioresistant rubber and are prevented Old agent.
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CN106987027A (en) * 2017-04-21 2017-07-28 周荣 A kind of preparation method of rubber antioxidant
CN107459945A (en) * 2017-07-31 2017-12-12 常州聚盛节能工程有限公司 A kind of preparation method of high viscosity starch base paper tube adhesive
CN107473345A (en) * 2017-07-31 2017-12-15 常州诺澜复合材料有限公司 A kind of preparation method of composite algicide
CN108102074A (en) * 2017-12-30 2018-06-01 常州文诺纺织品有限公司 A kind of preparation method of heat radiating type slow-recovery sponge

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CN105924855A (en) * 2016-06-24 2016-09-07 浙江英美达电缆科技有限公司 Aluminum alloy electric wire resistant to ultraviolet aging

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CN105670160A (en) * 2015-10-12 2016-06-15 陆思烨 Anti-UV and anti-aging electric wire cable material and preparation method thereof
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Address before: 213333 No. 10 Xiyuan Road, Tianmuhu Industrial Park, Liyang City, Changzhou City, Jiangsu Province

Patentee before: Jiangsu Top Polymer Enterprise Limited