CN107629537A - A kind of processing method of pump paint filler - Google Patents
A kind of processing method of pump paint filler Download PDFInfo
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- CN107629537A CN107629537A CN201711092669.8A CN201711092669A CN107629537A CN 107629537 A CN107629537 A CN 107629537A CN 201711092669 A CN201711092669 A CN 201711092669A CN 107629537 A CN107629537 A CN 107629537A
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- oyster shell
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- shell powder
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Abstract
The invention discloses a kind of processing method of pump paint filler, comprise the following steps:(1)Pulverization process,(2)Cleaning treatment,(3)Calcination processing,(4)Modification,(5)Drying process.The present invention has carried out special modification to oyster shell; the final filler being made for pump coating; the corrosion resistant of coating can be lifted well, wear-resisting, water-fast, resistance to ooze characteristic; enhance protecting effect of the coating for pump; so as to effectively extend the service life of pump, there is the good market competitiveness and application value.
Description
Technical field
The invention belongs to coating working process technical field, and in particular to a kind of processing method of pump paint filler.
Background technology
Pump is one of plant equipment essential in present people's life, is provided convenience for daily production.Pump
Species is more, can targetedly be selected according to specific service condition.And most pump housings are required to carry out preservative treatment, that is, pass through
The painting of coating lifts its service life coated with its acid and alkali-resistance decay resistance of enhancing.Therefore the performance of coating influences closely
The service life and effect of pump, in order to improve the quality of coating, addition is relatively conventional using inorganic filler into coating
Method, and existing most filler compositions are there is the problems such as the compatible binding ability between paint ingredient is bad, and cost is higher,
Reduce its market competitiveness.
The content of the invention
The purpose of the present invention is to be directed to the problem of existing, there is provided a kind of processing method of pump paint filler.
The present invention is achieved by the following technical solutions:
A kind of processing method of pump paint filler, comprises the following steps:
(1)Pulverization process:
Oyster shell is put into pulverizer and carries out pulverization process, is ground into the oyster shell that particle diameter is 400 ~ 500 mesh
Powder is standby;
(2)Cleaning treatment:
First with clear water to step(1)The oyster shell powder of gained is rinsed once, and then oyster shell powder is put into acid solution again
20 ~ 25min of immersion treatment, oyster shell powder taking-up is finally rinsed to standby use again with clear water;
(3)Calcination processing:
By step(2)Oyster shell powder after processing, which is put into heating kiln, carries out calcination processing, is taken out after 1 ~ 1.5h standby;
(4)Modification:
A. by step(3)Oyster shell powder after processing is put into modification liquid A, and it is 65 ~ 70 that heating, which keeps modification liquid A temperature,
DEG C, it is stirred continuously after 50 ~ 55min of processing and filters out standby, ultrasonication, the modification is during which also continuously applied to modification liquid A
Liquid A by following parts by weight material composition:10 ~ 14 parts of nano silicons, 3 ~ 6 parts of magnesium stearates, 5 ~ 8 parts of hexadecyldimethylamines
Base Benzylphosphonium Bromide ammonium, 35 ~ 40 parts of n-butanols, 200 ~ 220 parts of water;
B. the oyster shell powder after a is handled will be operated to put into modification liquid B, it is 70 ~ 75 DEG C that heating, which keeps modification liquid B temperature,
Be stirred continuously after 1 ~ 2h of processing filter out it is standby, the modification liquid B by following parts by weight material composition:8 ~ 12 parts of polyoxyethylene nonyl phenyls
Vinethene, 3 ~ 5 parts of polyvinyl alcohol, 1 ~ 2 part of methenamine, 90 ~ 100 parts of water;
(5)Drying process:
With clear water to step(4)After oyster shell powder after processing rinses one time, then it is placed in thermostatic drying chamber and is dried
Handle, taken out after 30 ~ 40min.
Further, step(2)Described in acid solution be salpeter solution that mass fraction is 8 ~ 10%.
Further, step(3)Described in calcination processing temperature be 400 ~ 450 DEG C.
Further, step(4)The frequency for operating the ultrasonication described in a is 120 ~ 130kHz.
Further, step(4)The grain diameter of nano silicon described in operation a is not more than 10nm.
Further, step(4)The rotating speed for operating the stir process described in a is 1200 ~ 1400 revs/min.
Further, step(4)The rotating speed for operating the stir process described in b is 700 ~ 800 revs/min.
Further, step(5)Described in thermostatic drying chamber in temperature be 80 ~ 85 DEG C, relative humidity be 40 ~ 45%.
China is the big country of oyster production and processing, substantial amounts of oyster shell clout is produced per annual meeting, for the place of such material
Reason mostly is to be filled, and not only causes the waste of material, can cause certain harm to environment again, to this present invention selection with
Oyster shell is material composition, and a kind of filler is made and is used in coating, can not only reduce cost, and can environmental protection, realize waste
Recycling.Oyster shell powder is first wherein broken into small particle powder shape, dispersed filler and follow-up processing beneficial to filler, then
Immersion treatment is carried out to oyster shell with acid solution, effectively eliminates the impurity component in oyster shell powder, has been dredged logical in tissue
Road, its adsorption capacity is improved, has then carried out calcination processing, effectively eliminated the combination water of inside, improve specific surface area,
Characterization of adsorption is enhanced, has then carried out modification, is first modified processing with modification liquid A, in the presence of ultrasonic wave, is received
The rice good intercalation of silica is in the ratio surface in the institutional framework of oyster shell powder, further improving oyster shell powder
Product so that how dendritic tentacle structure is presented in oyster shell powder molecule, so as to enhance and coating in combination between Multiple components it is strong
Degree, and then the compactness, intensity and thickness of paint film are improved, the use quality of coating is improved, uses modification liquid B again afterwards
Twice-modified processing is carried out, is wrapped again in the outside of oyster shell powder granule and has been grafted the compositions such as NPE, carried
The surface-active of oyster shell powder has been risen, and then has improved scattered compatible properties of the oyster shell powder in coating.
The present invention has advantages below compared with prior art:
The present invention has carried out special modification to oyster shell, and the filler for pump coating has finally been made, can be good
Lifted coating corrosion resistant, it is wear-resisting, water-fast, resistance to ooze characteristic, protecting effect of the coating for pump is enhanced, so as to effectively extending pump
Service life, there is the good market competitiveness and application value.
Embodiment
Embodiment 1
A kind of processing method of pump paint filler, comprises the following steps:
(1)Pulverization process:
Oyster shell is put into pulverizer and carries out pulverization process, is ground into the oyster shell that particle diameter is 400 ~ 500 mesh
Powder is standby;
(2)Cleaning treatment:
First with clear water to step(1)The oyster shell powder of gained is rinsed once, and then oyster shell powder is put into acid solution again
Immersion treatment 20min, oyster shell powder taking-up is finally rinsed to standby use again with clear water;
(3)Calcination processing:
By step(2)Oyster shell powder after processing, which is put into heating kiln, carries out calcination processing, is taken out after 1h standby;
(4)Modification:
A. by step(3)Oyster shell powder after processing is put into modification liquid A, and it is 65 DEG C that heating, which keeps modification liquid A temperature, no
Filter out standby after disconnected stir process 50min, ultrasonication is during which also continuously applied to modification liquid A, the modification liquid A is by as follows
The material composition of parts by weight:10 parts of nano silicons, 3 parts of magnesium stearates, 5 parts of octadecyl dimethyl benzyl ammonium bromides, 35
Part n-butanol, 200 parts of water;
B. the oyster shell powder after a is handled will be operated to put into modification liquid B, it is 70 DEG C that heating, which keeps modification liquid B temperature, constantly
Filtered out after stir process 1h it is standby, the modification liquid B by following parts by weight material composition:8 parts of NPEs, 3
Part polyvinyl alcohol, 1 part of methenamine, 90 parts of water;
(5)Drying process:
With clear water to step(4)After oyster shell powder after processing rinses one time, then it is placed in thermostatic drying chamber and is dried
Handle, taken out after 30min.
Further, step(2)Described in acid solution be salpeter solution that mass fraction is 8%.
Further, step(3)Described in calcination processing temperature be 400 DEG C.
Further, step(4)The frequency for operating the ultrasonication described in a is 120kHz.
Further, step(4)The grain diameter of nano silicon described in operation a is not more than 10nm.
Further, step(4)The rotating speed for operating the stir process described in a is 1200 revs/min.
Further, step(4)The rotating speed for operating the stir process described in b is 700 revs/min.
Further, step(5)Described in thermostatic drying chamber in temperature be 80 DEG C, relative humidity be 40 ~ 45%.
Embodiment 2
A kind of processing method of pump paint filler, comprises the following steps:
(1)Pulverization process:
Oyster shell is put into pulverizer and carries out pulverization process, is ground into the oyster shell that particle diameter is 400 ~ 500 mesh
Powder is standby;
(2)Cleaning treatment:
First with clear water to step(1)The oyster shell powder of gained is rinsed once, and then oyster shell powder is put into acid solution again
Immersion treatment 23min, oyster shell powder taking-up is finally rinsed to standby use again with clear water;
(3)Calcination processing:
By step(2)Oyster shell powder after processing, which is put into heating kiln, carries out calcination processing, is taken out after 1.2h standby;
(4)Modification:
A. by step(3)Oyster shell powder after processing is put into modification liquid A, and it is 68 DEG C that heating, which keeps modification liquid A temperature, no
Filter out standby after disconnected stir process 52min, ultrasonication is during which also continuously applied to modification liquid A, the modification liquid A is by as follows
The material composition of parts by weight:12 parts of nano silicons, 5 parts of magnesium stearates, 7 parts of octadecyl dimethyl benzyl ammonium bromides, 38
Part n-butanol, 210 parts of water;
B. the oyster shell powder after a is handled will be operated to put into modification liquid B, it is 73 DEG C that heating, which keeps modification liquid B temperature, constantly
Filtered out after stir process 1.5h it is standby, the modification liquid B by following parts by weight material composition:10 parts of Nonyl phenos
Ether, 4 parts of polyvinyl alcohol, 1.5 parts of methenamines, 95 parts of water;
(5)Drying process:
With clear water to step(4)After oyster shell powder after processing rinses one time, then it is placed in thermostatic drying chamber and is dried
Handle, taken out after 35min.
Further, step(2)Described in acid solution be salpeter solution that mass fraction is 9%.
Further, step(3)Described in calcination processing temperature be 430 DEG C.
Further, step(4)The frequency for operating the ultrasonication described in a is 125kHz.
Further, step(4)The grain diameter of nano silicon described in operation a is not more than 10nm.
Further, step(4)The rotating speed for operating the stir process described in a is 1300 revs/min.
Further, step(4)The rotating speed for operating the stir process described in b is 750 revs/min.
Further, step(5)Described in thermostatic drying chamber in temperature be 83 DEG C, relative humidity be 40 ~ 45%.
Embodiment 3
A kind of processing method of pump paint filler, comprises the following steps:
(1)Pulverization process:
Oyster shell is put into pulverizer and carries out pulverization process, is ground into the oyster shell that particle diameter is 400 ~ 500 mesh
Powder is standby;
(2)Cleaning treatment:
First with clear water to step(1)The oyster shell powder of gained is rinsed once, and then oyster shell powder is put into acid solution again
Immersion treatment 25min, oyster shell powder taking-up is finally rinsed to standby use again with clear water;
(3)Calcination processing:
By step(2)Oyster shell powder after processing, which is put into heating kiln, carries out calcination processing, is taken out after 1.5h standby;
(4)Modification:
A. by step(3)Oyster shell powder after processing is put into modification liquid A, and it is 70 DEG C that heating, which keeps modification liquid A temperature, no
Filter out standby after disconnected stir process 55min, ultrasonication is during which also continuously applied to modification liquid A, the modification liquid A is by as follows
The material composition of parts by weight:14 parts of nano silicons, 6 parts of magnesium stearates, 8 parts of octadecyl dimethyl benzyl ammonium bromides, 40
Part n-butanol, 220 parts of water;
B. the oyster shell powder after a is handled will be operated to put into modification liquid B, it is 75 DEG C that heating, which keeps modification liquid B temperature, constantly
Filtered out after stir process 2h it is standby, the modification liquid B by following parts by weight material composition:12 parts of NPEs, 5
Part polyvinyl alcohol, 2 parts of methenamines, 100 parts of water;
(5)Drying process:
With clear water to step(4)After oyster shell powder after processing rinses one time, then it is placed in thermostatic drying chamber and is dried
Handle, taken out after 40min.
Further, step(2)Described in acid solution be salpeter solution that mass fraction is 10%.
Further, step(3)Described in calcination processing temperature be 450 DEG C.
Further, step(4)The frequency for operating the ultrasonication described in a is 130kHz.
Further, step(4)The grain diameter of nano silicon described in operation a is not more than 10nm.
Further, step(4)The rotating speed for operating the stir process described in a is 1400 revs/min.
Further, step(4)The rotating speed for operating the stir process described in b is 800 revs/min.
Further, step(5)Described in thermostatic drying chamber in temperature be 85 DEG C, relative humidity be 40 ~ 45%.
Comparative example 1
This comparative example 1 compared with Example 2, saves step(4)Operation a processing in modification, method in addition
Step all same.
Comparative example 2
This comparative example 2 compared with Example 2, saves step(4)Operation b processing in modification, method in addition
Step all same.
Control group
Existing commercially available oyster shell powder.
In order to contrast effect of the present invention, from same batch specification epoxy coating as experimental subjects, add respectively
Add above-described embodiment 2, comparative example 1, comparative example 2, the filler obtained by control group, the percentage by weight of filling is
6%, after the completion of performance test is carried out to the coating obtained by each group, specific correction data is as shown in table 1 below:
Table 1
Coating acid resistance observed result | Coating alkali resistance observed result | Impact resistance(kg·cm) | |
Embodiment 2 | It is unchanged | It is unchanged | 63.7 |
Comparative example 1 | Surface is turned white, loss of gloss, micro- foaming | Slightly turn white, slight loss of gloss | 54.1 |
Comparative example 2 | Slightly turn white, loss of gloss | Slightly turn white | 49.7 |
Control group | Surface is turned white, loss of gloss | Surface is turned white, loss of gloss | 44.2 |
Note:Coating acid resistance, alkali resistance observed result described in upper table 1 is with reference to GB/T 1763-79(88)Tested;Institute
The impact resistance stated is tested with reference to GB/T 1732-93.
Filler produced by the present invention can effectively improve the integrated quality of coating it can be seen from upper table 1, hence it is evident that improve
The entirety of coating is corrosion-resistant, impact resistance characteristic, extends the service life of coating, improves the protecting effect to pump group part, pole
Have the market competitiveness and popularizing value.
Claims (8)
1. a kind of processing method of pump paint filler, it is characterised in that comprise the following steps:
(1)Pulverization process:
Oyster shell is put into pulverizer and carries out pulverization process, is ground into the oyster shell that particle diameter is 400 ~ 500 mesh
Powder is standby;
(2)Cleaning treatment:
First with clear water to step(1)The oyster shell powder of gained is rinsed once, and then oyster shell powder is put into acid solution again
20 ~ 25min of immersion treatment, oyster shell powder taking-up is finally rinsed to standby use again with clear water;
(3)Calcination processing:
By step(2)Oyster shell powder after processing, which is put into heating kiln, carries out calcination processing, is taken out after 1 ~ 1.5h standby;
(4)Modification:
A. by step(3)Oyster shell powder after processing is put into modification liquid A, and it is 65 ~ 70 that heating, which keeps modification liquid A temperature,
DEG C, it is stirred continuously after 50 ~ 55min of processing and filters out standby, ultrasonication, the modification is during which also continuously applied to modification liquid A
Liquid A by following parts by weight material composition:10 ~ 14 parts of nano silicons, 3 ~ 6 parts of magnesium stearates, 5 ~ 8 parts of hexadecyldimethylamines
Base Benzylphosphonium Bromide ammonium, 35 ~ 40 parts of n-butanols, 200 ~ 220 parts of water;
B. the oyster shell powder after a is handled will be operated to put into modification liquid B, it is 70 ~ 75 DEG C that heating, which keeps modification liquid B temperature,
Be stirred continuously after 1 ~ 2h of processing filter out it is standby, the modification liquid B by following parts by weight material composition:8 ~ 12 parts of polyoxyethylene nonyl phenyls
Vinethene, 3 ~ 5 parts of polyvinyl alcohol, 1 ~ 2 part of methenamine, 90 ~ 100 parts of water;
(5)Drying process:
With clear water to step(4)After oyster shell powder after processing rinses one time, then it is placed in thermostatic drying chamber and is dried
Handle, taken out after 30 ~ 40min.
A kind of 2. processing method of pump paint filler according to claim 1, it is characterised in that step(2)Described in
Acid solution be salpeter solution that mass fraction is 8 ~ 10%.
A kind of 3. processing method of pump paint filler according to claim 1, it is characterised in that step(3)Described in
Calcination processing temperature be 400 ~ 450 DEG C.
A kind of 4. processing method of pump paint filler according to claim 1, it is characterised in that step(4)Operate in a
The frequency of described ultrasonication is 120 ~ 130kHz.
A kind of 5. processing method of pump paint filler according to claim 1, it is characterised in that step(4)Operate in a
The grain diameter of described nano silicon is not more than 10nm.
A kind of 6. processing method of pump paint filler according to claim 1, it is characterised in that step(4)Operate in a
The rotating speed of described stir process is 1200 ~ 1400 revs/min.
A kind of 7. processing method of pump paint filler according to claim 1, it is characterised in that step(4)Operate in b
The rotating speed of described stir process is 700 ~ 800 revs/min.
A kind of 8. processing method of pump paint filler according to claim 1, it is characterised in that step(5)Described in
Thermostatic drying chamber in temperature be 80 ~ 85 DEG C, relative humidity be 40 ~ 45%.
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CN201711092669.8A CN107629537A (en) | 2017-11-08 | 2017-11-08 | A kind of processing method of pump paint filler |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109054541A (en) * | 2018-07-30 | 2018-12-21 | 界首市鑫全龙粮食机械购销有限公司 | A kind of rice harvester surface protective coating |
CN109266129A (en) * | 2018-09-19 | 2019-01-25 | 蚌埠星烁新材料科技有限公司 | A method of environmental protection coating material is prepared using conch meal |
CN111117386A (en) * | 2020-01-06 | 2020-05-08 | 常州工程职业技术学院 | Natural antifouling paint and use method thereof |
CN112592551A (en) * | 2020-11-21 | 2021-04-02 | 安徽腾龙泵阀制造有限公司 | Heat-conducting polytetrafluoroethylene sealing gasket |
CN113881249A (en) * | 2021-11-24 | 2022-01-04 | 吴振清 | Oyster shell powder composite filler with super-hydrophobicity and preparation method thereof |
CN116102941A (en) * | 2023-02-14 | 2023-05-12 | 福建道化海洋工程有限公司 | Preparation method and application of oyster shell powder modified marine ecological restoration coating |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105602383A (en) * | 2016-04-06 | 2016-05-25 | 郜杰 | Environment-friendly external wall paint containing shell powder |
-
2017
- 2017-11-08 CN CN201711092669.8A patent/CN107629537A/en not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105602383A (en) * | 2016-04-06 | 2016-05-25 | 郜杰 | Environment-friendly external wall paint containing shell powder |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109054541A (en) * | 2018-07-30 | 2018-12-21 | 界首市鑫全龙粮食机械购销有限公司 | A kind of rice harvester surface protective coating |
CN109266129A (en) * | 2018-09-19 | 2019-01-25 | 蚌埠星烁新材料科技有限公司 | A method of environmental protection coating material is prepared using conch meal |
CN111117386A (en) * | 2020-01-06 | 2020-05-08 | 常州工程职业技术学院 | Natural antifouling paint and use method thereof |
CN112592551A (en) * | 2020-11-21 | 2021-04-02 | 安徽腾龙泵阀制造有限公司 | Heat-conducting polytetrafluoroethylene sealing gasket |
CN113881249A (en) * | 2021-11-24 | 2022-01-04 | 吴振清 | Oyster shell powder composite filler with super-hydrophobicity and preparation method thereof |
CN116102941A (en) * | 2023-02-14 | 2023-05-12 | 福建道化海洋工程有限公司 | Preparation method and application of oyster shell powder modified marine ecological restoration coating |
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Application publication date: 20180126 |