CN106493444A - High performance graphite material superconduction welding system - Google Patents
High performance graphite material superconduction welding system Download PDFInfo
- Publication number
- CN106493444A CN106493444A CN201611097567.0A CN201611097567A CN106493444A CN 106493444 A CN106493444 A CN 106493444A CN 201611097567 A CN201611097567 A CN 201611097567A CN 106493444 A CN106493444 A CN 106493444A
- Authority
- CN
- China
- Prior art keywords
- graphite material
- superconduction
- welding
- plumb joint
- high performance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Products (AREA)
Abstract
High performance graphite material superconduction welding system, it is related to tin soldering robot accessory technical field, it includes a graphite material superconduction plumb joint, graphite material superconduction plumb joint is installed in the lower end of straight drive and transmission system, and graphite material superconduction plumb joint connection temperature control system, straight drive and transmission system connection control system；Described graphite material superconduction plumb joint is fabricated to many PIN integrated-type superconduction plumb joints using high performance graphite material, and its lower end is provided with precision welding tooth；Described straight drive and transmission system includes servo-driver, X-axis servomotor, Y-axis servomotor, and X-axis servomotor, Y-axis servomotor pass through servo-driver connection control system；There is excellent heat conductivility, coordinate the accurate control of temperature and time, disposable solder yield up to more than 95% can be caused, with obvious advantage.
Description
Technical field
The present invention relates to tin soldering robot accessory technical field, and in particular to a kind of high performance graphite material superconduction welding system
System.
Background technology
As the enterprise that rises to of labor cost brings no small pressure, and the reduction of robot price index is just
Ingeniously opportunity is brought for its further genralrlization application.Reduce employee and increase the equipment investment of robot, reach in both expenses
When a certain equilibrium point, the profit using robot is obviously big than using the profit that is manually brought, and on the one hand it can carry significantly
The automatization level of high production equipment, so as to raise labour productivity, while again can enterprise product quality, improve enterprise
Whole competitiveness.Although robot one-time investment is than larger, its regular maintenance and consume remote relative to its output
Less than completing the labour cost consumed by same task.Therefore, in the long term, the production cost of product can also be substantially reduced.And
The reduction of robot price makes some medium-sized and small enterprises investment buying robots become easy.Therefore, industrial robot should
Developed rapidly used in all trades and professions.
Welding system can be described as one of important component part of tin soldering robot, and it is played a part of to be exactly by scolding tin
Cream melts, and the PIN of welding workpiece and pad solder are fixed.In place of current welding system also Shortcomings：
1st, due to due to material, cause thermal conduction characteristic poor, conduction heat is not uniform enough, welding is slow；
2nd, high-temperature stability is poor, and life-time service easily changes and service life is shorter；
3rd, there are the phenomenons such as irregular, rosin joint, cold welding, the layer weldering of scolding tin residual, solder joint, welding quality is not high；
4th, current most of welding systems are merely able to ensure 50% solder yield.
Content of the invention
It is an object of the invention to provide a kind of coordinate the accurate control of temperature and time with excellent heat conductivility, can
So that disposable solder yield up to more than 95%, the high performance graphite material superconduction welding system with obvious advantage.
In order to solve the problems of background technology, the present invention is to employ the following technical solutions：A kind of high performance graphite
Material superconduction welding system, it include a graphite material superconduction plumb joint, and graphite material superconduction plumb joint drives transmission installed in straight
The lower end of system, and graphite material superconduction plumb joint connection temperature control system, straight drive and transmission system connection control system.
As a further improvement on the present invention；Described graphite material superconduction plumb joint is made using high performance graphite material
Into many PIN integrated-type superconduction plumb joints, its lower end is provided with precision welding tooth.
As a further improvement on the present invention；Described temperature control system is designed using high-frequency vortex heating, leading sensor,
Built-in intelligence temperature fine compensation system and password locking temperature system, using digital school temperature, heater, sensor, weldering nozzle
Split-type design, and heater is high-power heater.
As a further improvement on the present invention；Described straight drive and transmission system includes servo-driver, X-axis servomotor, Y
Axle servomotor, X-axis servomotor, Y-axis servomotor pass through servo-driver connection control system.Straight drive and transmission system is logical
Elaborate servo Zhi Qu mechanisms are crossed, by plumb joint smooth transportation to solder(ing) paste, solder(ing) paste is dissolved, is completed to weld.
As a further improvement on the present invention；Described control system adopts PLC for master element.
The present invention principle be：For the welding of components and parts PIN and pcb board or soft base plate pad, by control system,
Control temperature control system is heated to graphite material superconduction plumb joint, and keeps constant temperature；Then by straight drive and transmission system, by temperature
The constant graphite material superconduction plumb joint smooth transportation of degree is to workpiece to be welded（Components and parts PIN and pcb board or soft base plate pad）
On solder(ing) paste on, moment transfers heat to solder(ing) paste so that solder(ing) paste dissolves rapidly, by by weldering components and parts PIN with
Pcb board or soft base plate pad are welded together completely, reach the efficient, welding purpose of high-quality.As graphite material superconduction is welded
The precision welding tooth of head is consistent with dimensional height with the quantity of components and parts PIN, so regardless of how many PIN of components and parts, all may be used
Completed with disposable welding.
After using above-mentioned technical proposal, the invention has the advantages that：
1st, graphite material superconduction plumb joint has excellent thermal conduction characteristic, can make welding faster with moment uniform conductive heat
Prompt convenient；Excellent high-temperature stability, life-time service under more than 1000 DEG C of hot environment, its characteristic will not also change,
Long service life；Excellent material exclusiveness, there is excellent scolding tin and scaling powder to repel characteristic in high temperature environments, so not
The phenomenons such as irregular, rosin joint, cold welding, the layer weldering of scolding tin residual, solder joint occur, welding quality is high；Excellent processing characteristics, can be with
According to the different structure of different components and parts to be welded, be engraved as arbitrary shape, make plumb joint shape, weldering the number of teeth, size with
Components and parts PIN is highly consistent, adapts to most of precision welding environmental requirement.
, temperature control system effect be to be heated to the temperature specified to soldering tip, and keep constant temperature.Intensification is risen again fast；Temperature
Precise and stable；Energy saving；Use cost is cheap；Guarantee that welding procedure is stably executed, really realize pb-free solder operation.
Description of the drawings
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
Accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the structural representation of embodiment provided by the present invention；
Fig. 2 is the structural representation of graphite material superconduction plumb joint in embodiment provided by the present invention；
Right views of the Fig. 3 for Fig. 2；
Fig. 4 is the control principle drawing of embodiment provided by the present invention；
Reference：
1 control system；2 straight drive and transmission systems；3 temperature control systems；4 graphite material superconduction plumb joints；5 precision weldings
Tooth；6 workpiece to be welded.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with accompanying drawing and it is embodied as
Mode, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only in order to explaining this
Invention, is not intended to limit the present invention.
Fig. 1-Fig. 3 is referred to, this specific embodiment is employed the following technical solutions：A kind of high performance graphite material superconduction weldering
Welding system, it include control system 1, straight drive and transmission system 2, temperature control system 3, graphite material superconduction plumb joint 4, precision welding tooth 5,
Graphite material superconduction plumb joint 4 is installed in the lower end of straight drive and transmission system 2, and the connection temperature control of graphite material superconduction plumb joint 4 system
System 3,2 connection control system 1 of straight drive and transmission system；Superconduction stone of the described graphite material superconduction plumb joint 4 using excellent performance
Ink material is made, and according to the structure of components and parts PIN to be welded, is processed into corresponding precision welding tooth 5, in constant temperature
Under degree, through the conveying of precise direct-driving drive system, by plumb joint and components and parts PIN and pcb board or soft base plate pad
Solder(ing) paste is contacted, and solder(ing) paste is dissolved, completes to weld.
Described graphite material superconduction plumb joint has following characteristic：
1st, excellent thermal conduction characteristic, can make the faster convenience of welding with moment uniform conductive heat；
2nd, excellent high-temperature stability, life-time service under more than 1000 DEG C of hot environment, its characteristic will not also change, make
Use life-span length；
3rd, excellent material exclusiveness, there is excellent scolding tin and scaling powder to repel characteristic in high temperature environments, so will not go out
The phenomenons such as existing scolding tin residual, solder joint are irregular, the weldering of rosin joint, cold welding, layer, welding quality are high；
4th, excellent processing characteristics, can be engraved as arbitrary shape, make weldering according to the different structure of different components and parts to be welded
The shape of joint, the weldering number of teeth, size and components and parts PIN are highly consistent, adapt to most of precision welding environmental requirement.
The effect of described temperature control system is to be heated to the temperature specified to soldering tip, and keeps constant temperature.Have the characteristics that：
1. high-frequency vortex heating, leading sensor are designed, and heating up, it is fast to rise again.
2. built-in intelligence temperature fine compensation system, password locking temperature function, temperature are precise and stable.
3. digital school temperature, built-in auto sleep, automatic shut-off function, energy saving.
4. heater, sensor, weld nozzle split-type design, and use cost is cheap.
5. high powe design, thermal capacity are abundant, it is ensured that welding procedure is stably executed, and really realizes pb-free solder operation.
Described straight drive and transmission system include servo-driver, X-axis servomotor, Y-axis servomotor, X-axis servomotor,
Y-axis servomotor passes through servo-driver connection control system.Straight drive and transmission system is by elaborate servo Zhi Qu mechanisms, will weld
Joint smooth transportation on solder(ing) paste dissolves solder(ing) paste, completes to weld.
Described control system adopts PLC for master element.
Fig. 4 is referred to, this specific embodiment is used for the welding of components and parts PIN and pcb board or soft base plate pad, passes through
Control system 1, control temperature control system 3 are heated to graphite material superconduction plumb joint 4, and keep constant temperature；Then by straight drive
Drive system 2, by 4 smooth transportation of graphite material superconduction plumb joint of temperature constant to workpiece to be welded 6（Components and parts PIN and PCB
Plate or soft base plate pad）On solder(ing) paste on, moment transfers heat to solder(ing) paste so that solder(ing) paste dissolves rapidly, will be to be welded
The PIN of workpiece 6 is welded together completely with pcb board or soft base plate pad, reaches the efficient, welding purpose of high-quality.Due to stone
No matter the precision welding tooth 5 of ink material superconduction plumb joint 4 is consistent with dimensional height with the quantity of the PIN of workpiece to be welded 6, so unit
Device is how many PIN, can disposably weld and complete.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of spirit or essential attributes without departing substantially from the present invention, the present invention can be realized in other specific forms.Therefore, nothing
By from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended
Claim rather than described above are limited, it is intended that by the institute in the implication and scope of the equivalency of claim that falls
Change and include in the present invention.Any reference in claim should not be considered as and limit involved claim.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, not each embodiment is only wrapped
Contain an independent technical scheme, this narrating mode of description is only that those skilled in the art should for clarity
Using description as an entirety, the technical scheme in each embodiment can also form those skilled in the art through appropriately combined
Understandable other embodiment.
Claims (6)
1. high performance graphite material superconduction welding system, it is characterised in that it includes a graphite material superconduction plumb joint, graphite material
Material superconduction plumb joint is installed in the lower end of straight drive and transmission system, and graphite material superconduction plumb joint connection temperature control system, and straight drive passes
Dynamic system connection control system.
2. high performance graphite material superconduction welding system according to claim 1, it is characterised in that described graphite material
Superconduction plumb joint is fabricated to many PIN integrated-type superconduction plumb joints using high performance graphite material, and its lower end is provided with precision welding
Tooth.
3. high performance graphite material superconduction welding system according to claim 1, it is characterised in that described temperature control system
Using high-frequency vortex heating, leading sensor design, built-in intelligence temperature fine compensation system and password locking temperature system, adopt
With digital school temperature, heater, sensor, weldering nozzle split-type design, and heater is high-power heater.
4. high performance graphite material superconduction welding system according to claim 1, it is characterised in that described straight drive transmission
System includes servo-driver, X-axis servomotor, Y-axis servomotor, and X-axis servomotor, Y-axis servomotor are driven by servo
Dynamic device connection control system；Straight drive and transmission system is by elaborate servo Zhi Qu mechanisms, by plumb joint smooth transportation to solder(ing) paste
On, solder(ing) paste is dissolved, completes to weld.
5. high performance graphite material superconduction welding system according to claim 1, it is characterised in that described control system
PLC is adopted for master element.
6. high performance graphite material superconduction welding system, it is characterised in that its principle is：For components and parts PIN and pcb board
Or the welding of soft base plate pad, by control system, control temperature control system and graphite material superconduction plumb joint is heated, and protect
Hold constant temperature；Then by straight drive and transmission system, by the graphite material superconduction plumb joint smooth transportation of temperature constant to workpiece to be welded
On solder(ing) paste on, moment transfers heat to solder(ing) paste so that solder(ing) paste dissolves rapidly, by by weldering components and parts PIN with
Pcb board or soft base plate pad are welded together completely, reach the efficient, welding purpose of high-quality；As graphite material superconduction is welded
The precision welding tooth of head is consistent with dimensional height with the quantity of components and parts PIN, so regardless of how many PIN of components and parts, all may be used
Completed with disposable welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611097567.0A CN106493444A (en) | 2016-12-03 | 2016-12-03 | High performance graphite material superconduction welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611097567.0A CN106493444A (en) | 2016-12-03 | 2016-12-03 | High performance graphite material superconduction welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106493444A true CN106493444A (en) | 2017-03-15 |
Family
ID=58330337
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611097567.0A Pending CN106493444A (en) | 2016-12-03 | 2016-12-03 | High performance graphite material superconduction welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106493444A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103737147A (en) * | 2013-11-28 | 2014-04-23 | 苏州长风航空电子有限公司 | Method and device for improving welding quality of platinum wire and blade terminal |
| CN204130615U (en) * | 2014-08-25 | 2015-01-28 | 深圳市科达利实业股份有限公司 | The welding equipment of electrokinetic cell brace |
| EP2978287A1 (en) * | 2013-03-21 | 2016-01-27 | Tanigurogumi Corporation | Soldering device and method, and manufactured substrate and electronic component |
| CN105728880A (en) * | 2016-04-15 | 2016-07-06 | 无锡时宇达自动化科技有限公司 | Welding module of miniature welding machine |
| CN106392238A (en) * | 2016-12-02 | 2017-02-15 | 无锡职业技术学院 | High-precision multi-axis motion three-dimensional micro-welding robot |
-
2016
- 2016-12-03 CN CN201611097567.0A patent/CN106493444A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2978287A1 (en) * | 2013-03-21 | 2016-01-27 | Tanigurogumi Corporation | Soldering device and method, and manufactured substrate and electronic component |
| CN103737147A (en) * | 2013-11-28 | 2014-04-23 | 苏州长风航空电子有限公司 | Method and device for improving welding quality of platinum wire and blade terminal |
| CN204130615U (en) * | 2014-08-25 | 2015-01-28 | 深圳市科达利实业股份有限公司 | The welding equipment of electrokinetic cell brace |
| CN105728880A (en) * | 2016-04-15 | 2016-07-06 | 无锡时宇达自动化科技有限公司 | Welding module of miniature welding machine |
| CN106392238A (en) * | 2016-12-02 | 2017-02-15 | 无锡职业技术学院 | High-precision multi-axis motion three-dimensional micro-welding robot |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203875447U (en) | Ultrasonic wave low-temperature brazing device | |
| CN205406943U (en) | Full -automatic LD chip eutectic device | |
| CN206588512U (en) | A kind of welding by both sides picks | |
| CN106493444A (en) | High performance graphite material superconduction welding system | |
| CN206335213U (en) | A kind of double solder horn tin soldering robots of remote control plate | |
| CN208772654U (en) | Automatic tin pellet bonding machine | |
| CN208214535U (en) | Tin ball bonding ball mechanism | |
| CN205032846U (en) | Welding thickness and size adjustable friction stirring head | |
| CN103639586B (en) | A kind of solar module welding method | |
| CN208099656U (en) | A kind of included brazing flux type solder ring | |
| CN105643043A (en) | Tool and processing method used for precise induction brazing of annular thin-walled part | |
| CN207229208U (en) | A kind of connector | |
| CN209716999U (en) | A kind of battery connecting piece pressure welding fusion device and production equipment | |
| CN203831801U (en) | Welding device | |
| CN204123677U (en) | A kind of thermofusion device for hand-held laser depilation shell | |
| CN202428085U (en) | Double-purpose manual dip soldering furnace | |
| CN205629590U (en) | Micro welding machine with Z axle | |
| CN206839410U (en) | A kind of power battery case laser welding apparatus based on robot | |
| CN208774086U (en) | A kind of heat melting device heating plate | |
| CN208098518U (en) | A kind of laser melting glue gun | |
| CN202763247U (en) | Welding table | |
| CN204094363U (en) | A kind of pile tube bonding machine | |
| CN101530941A (en) | Method for welding induction brazing for skid shoe copper sheet of connecting rod of hydraulic motor | |
| CN205764637U (en) | A kind of welder | |
| CN202352644U (en) | Transistor soldering layer structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170315 |