CN203831801U - Welding device - Google Patents
Welding device Download PDFInfo
- Publication number
- CN203831801U CN203831801U CN201420282802.1U CN201420282802U CN203831801U CN 203831801 U CN203831801 U CN 203831801U CN 201420282802 U CN201420282802 U CN 201420282802U CN 203831801 U CN203831801 U CN 203831801U
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- CN
- China
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- rotatable parts
- mechanical arm
- soldering tip
- arm assembly
- turning cylinder
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Abstract
The utility model relates to a welding device, which comprises a positioning plate, a manipulator component, a pneumatic device and a welding head part, wherein the manipulator component is arranged above the positioning plate, the pneumatic device is electrically connected with the manipulator component and is used to control the manipulator component to independently operate, and the welding head part is separably fixed on the end portion of a manipulator. The welding device enables the welding head part to automatically align to a welding point by arranging the welding head part on the end portion of a moving end of the manipulator component and controlling the manipulator to respectively move along a transverse direction shaft or a vertical direction shaft through the pneumatic device. Compared with the prior art, the welding device achieves automatic and accurate alignment of the welding point, is automatic to operate, excellent in welding effect and high in safety performance.
Description
Technical field
The utility model relates to bonding machine technical field, particularly a kind of welder.
Background technology
At present, in welding processing process about automobile instrument panel door-plate, common way is, welder is solid form, order about the correspondence position that instrument board door-plate to be welded moves to welder and weld again by manual or electronic, in actual process, due to the complex structure of instrument board door-plate, need the point of welding very many, if repeatedly moving instrument dial plate door-plate, easily cause the displacement of pad, thereby have influence on final welding effect, add and need a lot of manual operationss, not only need to consume a large amount of thermals source, and due to the artificial many factors participating in, not only waste time and energy, and crudy is poor, can not realize mass processing.
Summary of the invention
The purpose of this utility model is to provide a kind of welder.
The utility model solves the problems of the technologies described above adopted technical scheme: a kind of welder, and it at least comprises a location-plate, it is characterized in that, also comprises: the mechanical arm assembly that is arranged on location-plate top; Be electrically connected with described mechanical arm assembly, for controlling the pneumatic means of described mechanical arm assembly self-movement; And the separable soldering tip parts that are fixed in described robot end.
In a preferred embodiment, described mechanical arm assembly comprises the mobile jib and the mechanical arm that are mutually rotationally connected, one end of described mobile jib and described pneumatic means are rotationally connected by main rotatable parts, the other end of described mobile jib is rotationally connected by one end of the second rotatable parts and mechanical arm, the other end of described mechanical arm is fixedly connected with one first rotatable parts, and separable and described the first rotatable parts of described soldering tip parts are fixedly connected with; Described main rotatable parts comprise the main rotary shaft of a parallel described location-plate direction, and described the second rotatable parts comprise the second turning cylinder of a parallel described location-plate direction, and described the first rotatable parts comprise the first turning cylinder of a parallel described location-plate direction.
In a preferred embodiment, described soldering tip parts comprise: fixed block, guide rail, the 3rd cylinder, depth controller, soldering tip and refrigerating head, described fixed block is for being fixedly connected with the first rotatable parts of described mechanical arm assembly, the top of described fixed block is also provided with a guide rail, described depth controller is arranged on described guide rail top and can comes and goes and slide along guide rail direction, the end of described depth controller is fixedly connected with described soldering tip, on one end of described guide rail, be provided with one for driving three cylinder of described depth controller along the slip of guide rail direction, on described fixed block, be also provided with described refrigerating head, the end of described refrigerating head is near the end of described soldering tip.
In a preferred embodiment, described pneumatic means comprises the rotation seat and the power socket that are fixed on described location-plate top, and described rotation seat can be along the longitudinal axis rotation of perpendicular positioning plate direction, and the main rotatable parts of described mechanical arm assembly are fixedly connected with described rotation seat; On described pneumatic means, also comprise that one for driving the first cylinder of longitudinally axle rotation of described rotation seat and the second cylinder for driving main rotatable parts, the first rotatable parts and second rotatable parts of described mechanical arm assembly to rotate along described main rotary shaft, the first turning cylinder and the second turning cylinder respectively; Described power socket is for external power supply and supersonic generator.
In a preferred embodiment, the first rotatable parts of described mechanical arm assembly also comprise a connecting seat, on described Connection Block, comprise the 3rd turning cylinder of vertical described first turning cylinder and be arranged on the electrical lead on Connection Block, on described the first rotatable parts, also including the wire holder passing for described electrical lead; The fixed block of described soldering tip parts is for being fixedly connected with described Connection Block and rotating along described the 3rd turning cylinder.
The beneficial effect of the utility model welder is: by the movable end end at mechanical arm assembly, one soldering tip parts is set, and rotates respectively along lateral shaft or longitudinal axis by pneumatic means control manipulator, thus but soldering tip parts auto-alignment pad.This welder compared with prior art, has been realized automatically accurate contraposition, and operation automation, and welding effect is good, and security performance is high.
Brief description of the drawings
Fig. 1 is the schematic perspective view of welder in an embodiment.
Fig. 2 is the decomposed schematic diagram of welder in an embodiment.
Fig. 3 is the side schematic view of welder in an embodiment.
Fig. 4 is the schematic perspective view of soldering tip parts in Fig. 1.
Fig. 5 is the side schematic view of soldering tip parts in Fig. 1.
Detailed description of the invention
Below in conjunction with specific embodiment and accompanying drawing, the utility model welder is described in further detail.
Refer to Fig. 1, a kind of welder, is mainly used in instrument board door-plate to be welded to carry out ultrasonic bonding, and it at least comprises a location-plate 10, this location-plate 10 is mainly used in carrying whole welder, and separable being fixed on some welding instruments that need circuit drives.
This welder also comprises mechanical arm assembly 30, pneumatic means 20 and soldering tip parts 40, wherein mechanical arm assembly 30 is arranged on the top of location-plate 20, pneumatic means 20 is electrically connected with mechanical arm assembly 30, for 30 self-movements of driving device hand assembly, the separable soldering tip parts 40 that arrange on the end of the movable end of mechanical arm assembly 30, soldering tip parts 40 melt and mutually merge sizing for contacting instrument board door-plate to be welded so that be positioned at the plastic cement moment at solder joint place.
Please be simultaneously referring to Fig. 2, mechanical arm assembly 30 comprises the mobile jib 31 and the mechanical arm 32 that are mutually rotationally connected, one end of mobile jib 31 and pneumatic means 20 are rotationally connected by main rotatable parts 38, the other end of mobile jib 31 is rotationally connected by the second rotatable parts 37 and one end of mechanical arm 32, the other end of mechanical arm 32 is fixedly connected with one first rotatable parts 33, and soldering tip parts 40 are fixedly connected with the first rotatable parts 33 separably.
For ease of explanation, in this case, the direction of perpendicular positioning plate is defined as to longitudinal axis, the direction of positioned parallel plate is defined as to lateral shaft.Main rotatable parts 38 comprise the main rotary shaft 381 of positioned parallel plate 20 directions, the second rotatable parts 37 comprise the second turning cylinder 371 of positioned parallel plate 20 directions, the first rotatable parts 33 comprise the first turning cylinder 331 of parallel institute location-plate 20 directions, main rotary shaft 381, the second turning cylinder 37 and the first turning cylinder 331 are lateral shaft, and be arranged in parallel, under the rotation respectively of these three lateral shafts, can be along the lateral shaft anglec of rotation 0 ~ 270 degree between mobile jib 31 and location-plate 20, can be along the lateral shaft anglec of rotation 0 ~ 270 degree between mobile jib 31 and mechanical arm 32, soldering tip parts 40 can be along 0 ~ 270 degree of the anglec of rotation on the lateral shaft of the first turning cylinder 331.
Please be simultaneously referring to Fig. 4 and Fig. 5, , soldering tip parts 40 comprise: fixed block 41, guide rail 42, the 3rd cylinder 43, depth controller 44, soldering tip 45 and refrigerating head 46, wherein fixed block 41 is for being fixedly connected with the first rotatable parts 33 of mechanical arm assembly 30, above fixed block 41, be also provided with a guide rail 42, depth controller 44 is arranged on the top of this guide rail 42 and can comes and goes and slide along guide rail 42 directions, on the end of depth controller 44, be fixedly connected with soldering tip 45, on the other end of guide rail 42, be also provided with one for driving three cylinder 43 of depth controller 44 along guide rail 42 directions slips, on fixed block 41, be also provided with refrigerating head 46, the end of this refrigerating head 46 is near the end of soldering tip 45, after soldering tip 45 makes the plastic cement fusing of instrument board door-plate to be welded and mutually merges, refrigerating head 46 can carry out instantaneous cooling by the plastic cement of this partial fusion, thereby make plastic sizing, the quantity of soldering tip 45 can be arranged to be no less than 1 according to actual needs, and refrigerating head 46 is because need are near the end of soldering tip 45, so its quantity also can be arranged to multiple according to arranging of the quantity of soldering tip 45 and position, when soldering tip 45 contact zones welding products and while starting ultrasonic bonding, soldering tip 45 can move to the plastic cement solder joint degree of depth of welding product and contact along the direction of guide rail 42 under the driving of the 3rd cylinder 43, in the process of degree of depth contact, depth controller 44 moves for the displacement of controlling soldering tip 45, in the time of pre-depth value up to standard, the plastic cement at solder joint place was melted completely by moment, then soldering tip 45 bounces back to reset condition again, now, refrigerating head 46 for by cooling the plastic cement being melted by soldering tip 235 and sizing, thereby the solder joint place of instrument board door-plate to be welded is welded together.
On the first rotatable parts 33 of mechanical arm assembly 30, also comprise a connecting seat 34, on Connection Block 34, also comprise the 3rd turning cylinder 341 of vertical first turning cylinder 331 and be arranged on Connection Block 34 electrical lead 36, on the first rotatable parts 33, also comprise a wire holder 35, electrical lead 36 can be electrically connected as for power socket 24 through this wire holder 35; The fixed block 41 of soldering tip parts 40 can be fixedly connected with Connection Block 34, and can be along the 3rd turning cylinder 341 rotational angle 0 ~ 270 degree; Conceivable, power socket 24 is also electrically connected (figure does not look) with outside weldings instrument.
Pneumatic means 20 comprises the rotation seat 21 and the power socket 24 that are fixed on location-plate 10 tops, longitudinally axle rotation of rotation seat 21, and the main rotatable parts 38 of mechanical arm assembly 30 are fixedly connected with this rotation seat 21 and longitudinally axle rotation; On pneumatic means 20, also comprise that one for driving the first cylinder 22 of longitudinally axle rotation of rotation seat 21 and the second cylinder 23 rotating along main rotary shaft 381, the first turning cylinder 331 and the second turning cylinder 371 respectively for main rotatable parts 38, the first rotatable parts 33 and second rotatable parts 31 of driving device hand assembly 30; Power socket 24 is for external power supply and supersonic generator, under power supply effect, mechanical arm assembly 30 can be adjusted the anglec of rotation automatically, so that soldering tip can be positioned at the solder joint top of welding product accurately, under hyperacoustic effect, soldering tip can produce with vibrations frequently, thereby makes plastic cement partial melting.
To sum up, welder of the present utility model, arranges soldering tip parts by the movable end end at mechanical arm assembly, and rotates respectively along lateral shaft or longitudinal axis by pneumatic means control manipulator, thus but soldering tip parts auto-alignment pad.This welder compared with prior art, has been realized automatically accurate contraposition, and operation automation, and welding effect is good, and security performance is high.
Although description of the present utility model is carried out in conjunction with above specific embodiment,, those skilled in the art can carry out many replacements, modifications and variations, be apparent according to above-mentioned content.Therefore, all such substituting, improve and change are all included in the spirit and scope of attached claim.
Claims (5)
1. a welder, it at least comprises a location-plate, it is characterized in that, also comprises:
Be arranged on the mechanical arm assembly of location-plate top;
Be electrically connected with described mechanical arm assembly, for controlling the pneumatic means of described mechanical arm assembly self-movement; And
The separable soldering tip parts that are fixed in described robot end.
2. welder according to claim 1, it is characterized in that, described mechanical arm assembly comprises the mobile jib and the mechanical arm that are mutually rotationally connected, one end of described mobile jib and described pneumatic means are rotationally connected by main rotatable parts, the other end of described mobile jib is rotationally connected by one end of the second rotatable parts and mechanical arm, the other end of described mechanical arm is fixedly connected with one first rotatable parts, and separable and described the first rotatable parts of described soldering tip parts are fixedly connected with; Described main rotatable parts comprise the main rotary shaft of a parallel described location-plate direction, and described the second rotatable parts comprise the second turning cylinder of a parallel described location-plate direction, and described the first rotatable parts comprise the first turning cylinder of a parallel described location-plate direction.
3. welder according to claim 2, it is characterized in that, described soldering tip parts comprise: fixed block, guide rail, the 3rd cylinder, depth controller, soldering tip and refrigerating head, described fixed block is for being fixedly connected with the first rotatable parts of described mechanical arm assembly, the top of described fixed block is also provided with a guide rail, described depth controller is arranged on described guide rail top and can comes and goes and slide along guide rail direction, the end of described depth controller is fixedly connected with described soldering tip, on one end of described guide rail, be provided with one for driving three cylinder of described depth controller along the slip of guide rail direction, on described fixed block, be also provided with described refrigerating head, the end of described refrigerating head is near the end of described soldering tip.
4. welder according to claim 2, it is characterized in that, described pneumatic means comprises the rotation seat and the power socket that are fixed on described location-plate top, described rotation seat can be along the longitudinal axis rotation of perpendicular positioning plate direction, and the main rotatable parts of described mechanical arm assembly are fixedly connected with described rotation seat; On described pneumatic means, also comprise that one for driving the first cylinder of longitudinally axle rotation of described rotation seat and the second cylinder for driving main rotatable parts, the first rotatable parts and second rotatable parts of described mechanical arm assembly to rotate along described main rotary shaft, the first turning cylinder and the second turning cylinder respectively; Described power socket is for external power supply and supersonic generator.
5. welder according to claim 3, it is characterized in that, the first rotatable parts of described mechanical arm assembly also comprise a connecting seat, on described Connection Block, comprise the 3rd turning cylinder of vertical described first turning cylinder and be arranged on the electrical lead on Connection Block, on described the first rotatable parts, also including the wire holder passing for described electrical lead; The fixed block of described soldering tip parts is for being fixedly connected with described Connection Block and rotating along described the 3rd turning cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420282802.1U CN203831801U (en) | 2014-05-30 | 2014-05-30 | Welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420282802.1U CN203831801U (en) | 2014-05-30 | 2014-05-30 | Welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203831801U true CN203831801U (en) | 2014-09-17 |
Family
ID=51509684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420282802.1U Expired - Fee Related CN203831801U (en) | 2014-05-30 | 2014-05-30 | Welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203831801U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202261A (en) * | 2018-11-28 | 2019-01-15 | 上海骄成机电设备有限公司 | A kind of fully-automatic supersonic welder |
| CN110757725A (en) * | 2019-10-23 | 2020-02-07 | 深圳华海达科技有限公司 | In-mold taking and placing device |
-
2014
- 2014-05-30 CN CN201420282802.1U patent/CN203831801U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202261A (en) * | 2018-11-28 | 2019-01-15 | 上海骄成机电设备有限公司 | A kind of fully-automatic supersonic welder |
| CN110757725A (en) * | 2019-10-23 | 2020-02-07 | 深圳华海达科技有限公司 | In-mold taking and placing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140917 Termination date: 20170530 |