CN106493020A - Automatic spraying device for large-scale wind electricity product - Google Patents
Automatic spraying device for large-scale wind electricity product Download PDFInfo
- Publication number
- CN106493020A CN106493020A CN201611139240.5A CN201611139240A CN106493020A CN 106493020 A CN106493020 A CN 106493020A CN 201611139240 A CN201611139240 A CN 201611139240A CN 106493020 A CN106493020 A CN 106493020A
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- CN
- China
- Prior art keywords
- action
- spray gun
- haulage gear
- workpiece
- depression bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0447—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
- B05B13/0457—Installation or apparatus for applying liquid or other fluent material to conveyed separate articles specially designed for applying liquid or other fluent material to 3D-surfaces of the articles, e.g. by using several moving spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/124—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to distance between spray apparatus and target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
Landscapes
- Spray Control Apparatus (AREA)
Abstract
A kind of automatic spraying device for large-scale wind electricity product, including spray gun, spray gun action haulage gear, workpiece action haulage gear, live air cleaning system and control system；Spray gun action haulage gear is located at by workpiece action haulage gear；The inlet scoop of live air cleaning system is towards spray gun action haulage gear；Workpiece action haulage gear includes firm banking, workbench and tool base plate；Workbench is slidably connected on firm banking, and tool base plate is detachably connected on workbench；The spray gun supporting track of spray gun action haulage gear is slidably connected with vertical rail；The bottom of vertical rail is slidably connected with ground rail；Spray gun supporting device is slidably connected on spray gun supporting track；The head end of the canned paragraph of spray gun supporting structure connects the tail end of the first active segment by orthogonal two rotating shafts, the head end of the first active segment connects the tail end of the second active segment by orthogonal two rotating shafts, the head end connection spray gun of the second active segment, control system control the action of each rotating shaft.
Description
Technical field
The technical program belongs to machining technology field, specifically a kind of automatic spraying for large-scale wind electricity product
Device.
Background technology
For the state of the art that large-scale workpiece is sprayed (spray painting or spray zinc etc.) is, large-scale workpiece is (as some wind-force are sent out
Motor cabin components, its are in irregular shape and complicated, are also required to spray on the internal chamber wall of some workpiece.The larger the widest part of size reaches
To more than 5 meters, single-piece blank weight reaches 50 tons or so) need to be painted by Spray Painter people manually.Using hand spray mode, inconvenience
Operation, and, the pollution produced in spraying process injures larger to operating personnel.For the spraying of such workpiece, automation spray
Painting is a trend.But, for complex-shaped, spraying the scope of operation also very complicated, the such as all very big workpiece of fruit volume and quality,
Automatic spraying scheme implements technical problem to be solved and is even more extremely complex and various.
Content of the invention
Technical problem is analyzed：
1st, in spraying process, between mainly controlling between spray gun and surface of the work to the control of lacquer painting thickness uniformity
Away from (spray pressure is easier to control).
The control method of this distance can be measured in real time/adjusted using the real time distance device such as rangefinders such as laser
The action of spray gun.But the difficult point of the method is essentially consisted in, the dust or drop that produce in spraying process have to real time distance device
Affect, for example pollution laser, infrared ray, the emission source of ultrasonic wave etc., transmitting and reflection path, cause to measure inaccurate.In order to
Accurately measurement is reached, and the design input of range cells is very big, in addition to protecting to hardware, also school will be carried out using software
Right.It is not recommended that adopting.
This spray equipment adopts computer software, simulates and plan spray gun according to part model (making of 3D graphics softwares)
Spraying profile, and according to this to spray painting carry out Automated condtrol.This mode can fundamentally avoid existing real time distance
Hardware device is unsuitable for the defect for spraying production.But, accurate positioning of this mode to workpiece on automation spray painting apparatus
Property require higher.This just requires very high to the locating effect of the positioning fixture of workpiece.
And for the positioning difficulty of large-scale, abnormal workpieces is bigger, consider further that production efficiency, production standard, difficulty
Just bigger.
2nd, in spraying process, problem of environmental pollution is also very important.Because the molecule of spray painting or zinc etc. must
Pollution, harm people and equipment can be produced to operation field so, meanwhile, after concentration reaches to a certain degree, deflagration accident can be increased hidden
Suffer from.
The technical program is specially：
A kind of automatic spraying device for large-scale wind electricity product, moves including spray gun, spray gun action haulage gear, workpiece
Make haulage gear, live air cleaning system and control system；Control system control spray gun, spray gun action haulage gear,
Workpiece action haulage gear and the action of live air cleaning system；
The spray gun action haulage gear has 1 set or many sets, is often connected with spray gun on set spray gun action haulage gear；Described
Workpiece action haulage gear has 1 set；
Spray gun action haulage gear is located at by workpiece action haulage gear；The inlet scoop court of the live air cleaning system
To spray gun action haulage gear；
If three-dimensional system of coordinate, it is level that wherein x-axis, y-axis and origin o constitute face xoy；
The workpiece action haulage gear includes firm banking, workbench and tool base plate；Workbench is slidably connected at solid
Determine on base, tool base plate is detachably connected on workbench；The glide direction of workbench is x-axis direction, and workbench
Surface is level；The workbench itself is rotated around its center line, and rotary shaft is parallel to y-axis；
The spray gun action haulage gear includes ground rail, vertical rail and spray gun supporting track；Spray gun supporting track
It is slidably connected with vertical rail, under control system control, glide direction is perpendicular to horizontal plane；The bottom and ground of vertical rail
Track is slidably connected, under control system control, glide direction and plane-parallel；Spray gun is slidably connected on spray gun supporting track
Supporting device, under control system control, glide direction and plane-parallel；
Spray gun supporting structure includes canned paragraph, the first active segment and the second active segment；The head end of canned paragraph is by mutually hanging down
Two straight rotating shafts connect the tail end of the first active segments, and the head end of the first active segment connects the by orthogonal two rotating shafts
The tail end of two active segments, the head end connection spray gun of the second active segment, control system control the action of each rotating shaft.
This spray equipment, controls multiple slips, the action of rotating mechanism by control system (such as industrial computer+PLC etc.),
And then position, angle of spray gun etc. is adjusted flexibly so that whole spraying process is automatically completed.The path planning of spray gun by
The operating automation of part model.
Further, since during the required distance of spraying is far below finishing, milling cutter is equal to harshness, the institute that the location of workpiece is required
So that under normal circumstances, the thickness of coating film is all highly uniform.
The spray gun action haulage gear has 2 sets, and 2 sets of spray gun action haulage gears are located at workpiece action haulage gear respectively
The right and left.2 spray guns are provided by 2 sets of spray gun action haulage gears, for general workpiece, than the spray of 1 spray gun
Apply efficiency will height, and if more spray gun, each other have interference, simplify path planning difficulty.
The live air cleaning system also includes filter, air outlet and absorption cell；The suction of live air cleaning system
Air port forming array shape；Inlet scoop array place plane perpendicular to horizontal plane, and both facing to workpiece action haulage gear；Air draught
Mouthful array is provided with the plane by the shutter of control system control folding；Inlet scoop array connects filter by airduct
Air inlet, the air outlet connection absorption cell of filter.The air draught area of this cleaning system is larger, and workpiece can be completely covered substantially
Itself and the skyborne coating of splash, metallic particles.By filtering with absorption cell, (according to coatings chemistry property, conversion absorbs
Absorbing liquid in pond, greatly possibly reduces the impurity in discharge gas.)
In order to further improve the accuracy of spraying, the thickness evenness of coating film, the essence to workpiece locating mechanism is improved
Really property further will be strengthened, for this purpose, providing following technical scheme：
In the workpiece action haulage gear, tool base plate is detachably connected on workbench, therebetween by folder
Hold device locking or unclamp；
The center of the workbench is connected with positioning pin column vertically upward, the center of tool base plate be provided with
The corresponding dowel hole of positioning pin column；
Work edge of table is connected with auxiliary positioning block, and the one side of auxiliary positioning block is inclined-plane, on same edge
Auxiliary positioning block, its inclined-plane is in same plane；The space that the inclined-plane place plane of each auxiliary positioning block is surrounded be suitable for reading big, under
The little horn-like cavity of mouth；The inclined degree on each inclined-plane is identical；In the state of being to coordinate in workbench and tool base plate, tool
Base plate is in horn-like cavity, and each edge of the bottom surface of tool base plate props up the inclined-plane of corresponding auxiliary positioning block；
The clamping device has multiple, and they are attached separately on work edge of table；The edge of the tool base plate is provided with
Detent mechanism corresponding with clamping device；
Multigroup support block for connecting workpiece is removably housed on the tool base plate.
(principle of this positioner is, first work piece hoisting, be positioned on tool base plate, this tool base plate follows work
The blank of part>Spraying>Baking vanish>The whole process of finished product；
Again tool base plate is lifted on workbench, in this detailed process, control crane gradually falls, artificial fine setting
Pin and pin-and-hole alignment is made, continues to fall, tool base plate is entered in horn-like cavity, and the edge of tool base plate touches any one
Or appoint several inclined-planes, and progressively falling, until tool base plate is fallen completely, tool base plate is held on each inclined-plane, now, tool bottom
Plate is in horizontality naturally, without the need for being adjusted using external force again.
Finally, tool base plate and workbench are locked with clamping device.
During automatic spraying, the firm banking of workpiece action haulage gear carries out turning under control of the control system
The various dimensions actions such as dynamic, translation.)
Further, in the workpiece action haulage gear, support block is bolted on tool base plate.
(each group support block on tool base plate is used for correspondingly supporting different model workpiece.For spraying coating process, workpiece
Spray-coating surface by the built on stilts workpiece of support block, bottom surface spraying operation space may be left to spraying equipment in bottom surface.Each group is supported
The particular support position of the corresponding different model workpiece of the external form of block, it is ensured that the entirety of workpiece keeps good attitude, be easy to transhipment and
Spraying operation.
For bottom surface is without the need for the workpiece of spraying, then directly workpiece can be fallen in tool base plate without assembling support block
On, and positioned with mechanisms such as default bolts.)
Further, in the workpiece action haulage gear, clamping device is pressure head, and the structure of pressure head is：Including main board,
Action bars, depression bar and connecting rod；
The bottom of the main board is provided with workbench bindiny mechanism；By the bindiny mechanism, pressure head is connected with workbench；
The depression bar is made up of the second segment of the first paragraph and depression bar of the depression bar being sequentially connected with from beginning to end, and depression bar is generally
" L " type；The action bars generally " L " type；
The bending place of " L " type action bars is rotationally connected with the head end of connecting rod, and bending place is towards connecting rod, connecting rod
End is rotationally connected with the end at the top of main board；
The end of the second segment of depression bar is rotationally connected with the head end at the top of main board；The bending part of " L " type depression bar is rotated and is connected
Action bars front end is connected to, and the bending part of depression bar is towards action bars；The head end of the first paragraph of depression bar is connected with for pushing down workpiece
Briquetting；
The first rotary shaft, the second rotary shaft between connecting rod and main board between the depression bar and main board, connection
The 3rd rotary shaft between bar and action bars, the 4th rotary shaft between action bars and depression bar, they are parallel to each other；
Centre position at the top of main board is provided with recessed；Action bars front end is around the path of the first and end rotation of connecting rod
By way of recessed hollow；
In non-locking state, the vertical line that draws from the center of gravity of depression bar is at the rear portion of the first rotary shaft；
In lock-out state：Vertical line from the extraction of the 3rd rotary shaft axle center is between the second rotary shaft and the 4th rotary shaft；
The detent mechanism at the edge of the tool base plate is step, and in the locked state, the briquetting is pressed on step.
The operating principle of pressure head is, first, main board is fixed on the table (on workbench by workbench bindiny mechanism
Multiple through holes of series are provided with into, main board can be bolted on appropriate position according to the appearance structure of workpiece
Put)；Manpower action bars rear portion, now action bars is based on rotating around the 3rd rotary shaft；When the 4th rotary shaft with the 3rd turn
Moving axis highly close when, based on rotating around the second rotary shaft, the trend that action bars is pushed away before having to depression bar is (right for action bars
Depression bar imposes power forward), depression bar is then rotated around the first rotary shaft, and the briquetting of the head end of the first paragraph of depression bar is depressed into workpiece
Correct position on.By lever principle, if the arm of force long enough at action bars rear portion, manpower is can more easily operation.
Further, in the workpiece action haulage gear, for pressure head, the second segment of the first paragraph and depression bar of the depression bar
It is mutually perpendicular to.(structure, make locking and non-locking state all more stable)
Further, in the workpiece action haulage gear, for pressure head, in lock-out state, the second rotary shaft, the 3rd rotate
Axle and the 4th rotary shaft, their axle center is on the same line.(under the structure, locking state is more stable, and the 4th rotates axle position
More preferably contained around the counter-rotational trend of the first rotary shaft at the place of putting)
Further, in the workpiece action haulage gear, for pressure head, the depression bar also includes expansion link；Expansion link end
End is telescopically connected to the head end of the first paragraph of depression bar, and briquetting is connected to the head end of expansion link；And in the locked condition, stretch
First paragraph of the bar perpendicular to depression bar.(according to step height, can be adjusted by expansion link briquetting and depression bar first paragraph head end it
Between distance)
Further, in the workpiece action haulage gear, for pressure head, the briquetting end face is connected with buffering, anti-skidding
Liner.(for preventing step from sliding, it is not firm to position)
Further, in the workpiece action haulage gear, for pressure head, the workbench bindiny mechanism includes connecting plate,
Through hole is provided with connecting plate, and connecting plate place plane is parallel with the first rotary shaft.(in order to adapt to multiple tool base plates and workbench
Between lock-out state, serial pressure head can be made, in serial pressure head, the position of connecting plate is different, i.e. connecting plate place plane
Different from the first paragraph angulation of depression bar)
Further, in the workpiece action haulage gear, for pressure head, in the locked condition, briquetting end face and connecting plate
Place plane is mutually perpendicular to；Connecting plate is connected on workbench side.
Compared with prior art, using automatic spraying device, achievable clamped one time completes whole sprays of a workpiece
Apply；Automatic spraying energy effective control workpiece thickness, it is to avoid hand spray membrane thickness unevenness and avoid conventional spray paint mode personnel
Training is difficult, and spraying can use 3D programming softwares, make spraying coating process stylized.
Description of the drawings
Fig. 1 is the structural representation of automatic spraying device；
Fig. 2 tools base plate assembling status architecture schematic diagram on the table；
Fig. 3 is the structural representation of workbench；
Fig. 4 is pressure head releasing orientation schematic diagram；
Fig. 5 is pressure head half state (intermediateness) schematic diagram；
Fig. 6 is pressure head locking state schematic diagram；
In figure, spray gun action haulage gear 1, workpiece action haulage gear 2, firm banking 3, workbench 4, tool base plate 5,
Ground rail 6, vertical rail 7, spray gun supporting track 8, spray gun supporting device 9, canned paragraph 10, the first active segment 11, second are lived
Dynamic section 12, dowel hole 13, auxiliary positioning block 14, pressure head 15, for connecting screw 16, the suspender connection machine of workpiece or support block
Structure 17, main board 1501, action bars 1502, depression bar 1503, connecting rod 1504, the first paragraph 1506 of connecting plate 1505, depression bar, pressure
The second segment 1507 of bar, briquetting 1508, expansion link 1509, the first rotary shaft 1510, the second rotary shaft 1511, the 3rd rotary shaft
1512nd, the 4th rotary shaft 1513, recessed 1514.
Specific embodiment
The technical program is illustrated with specific embodiment below in conjunction with the accompanying drawings：
Such as Fig. 1, a kind of automatic spraying device for large-scale wind electricity product, including spray gun, spray gun action haulage gear,
Workpiece action haulage gear, live air cleaning system and control system；The control system control spray gun, spray gun action traction
The action of mechanism, workpiece action haulage gear and live air cleaning system；
The spray gun action haulage gear has 1 set or many sets, is often connected with spray gun on set spray gun action haulage gear；Described
Workpiece action haulage gear has 1 set；
Spray gun action haulage gear is located at by workpiece action haulage gear；The inlet scoop court of the live air cleaning system
To spray gun action haulage gear；
If three-dimensional system of coordinate, it is level that wherein x-axis, y-axis and origin o constitute face xoy；
The workpiece action haulage gear includes firm banking, workbench and tool base plate；Workbench is slidably connected at solid
Determine on base, tool base plate is detachably connected on workbench；The glide direction of workbench is x-axis direction, and workbench
Surface is level；The workbench itself is rotated around its center line, and rotary shaft is parallel to y-axis；
The spray gun action haulage gear includes ground rail, vertical rail and spray gun supporting track；Spray gun supporting track
It is slidably connected with vertical rail, under control system control, glide direction is perpendicular to horizontal plane；The bottom and ground of vertical rail
Track is slidably connected, under control system control, glide direction and plane-parallel；Spray gun is slidably connected on spray gun supporting track
Supporting device, under control system control, glide direction and plane-parallel；
Spray gun supporting structure includes canned paragraph, the first active segment and the second active segment；The head end of canned paragraph is by mutually hanging down
Two straight rotating shafts connect the tail end of the first active segments, and the head end of the first active segment connects the by orthogonal two rotating shafts
The tail end of two active segments, the head end connection spray gun of the second active segment, control system control the action of each rotating shaft.
In this example, the spray gun action haulage gear has 2 sets, and 2 sets of spray gun action haulage gears are located at workpiece action respectively
The right and left of haulage gear.
The live air cleaning system also includes filter, air outlet and absorption cell；The suction of live air cleaning system
Air port forming array shape；Inlet scoop array place plane perpendicular to horizontal plane, and both facing to workpiece action haulage gear；Air draught
Mouthful array is provided with the plane by the shutter of control system control folding；Inlet scoop array connects filter by airduct
Air inlet, the air outlet connection absorption cell of filter.
As Fig. 2,3, in the workpiece action haulage gear, tool base plate is detachably connected on workbench, the two it
Between locked by clamping device or unclamp；
The center of the workbench is connected with positioning pin column vertically upward, the center of tool base plate be provided with
The corresponding dowel hole of positioning pin column；
Work edge of table is connected with auxiliary positioning block, and the one side of auxiliary positioning block is inclined-plane, on same edge
Auxiliary positioning block, its inclined-plane is in same plane；The space that the inclined-plane place plane of each auxiliary positioning block is surrounded be suitable for reading big, under
The little horn-like cavity of mouth；The inclined degree on each inclined-plane is identical；In the state of being to coordinate in workbench and tool base plate, tool
Base plate is in horn-like cavity, and each edge of the bottom surface of tool base plate props up the inclined-plane of corresponding auxiliary positioning block；
The clamping device has multiple, and they are attached separately on work edge of table；The edge of the tool base plate is provided with
Detent mechanism corresponding with clamping device；Multigroup support block for connecting workpiece is removably housed on the tool base plate.
Support block can be bolted on tool base plate.
In this example, tool base plate and workbench are all approximating squares.Totally four pieces of auxiliary positioning block, they two-by-two one group equal
Cloth is on the paired side of workbench.As the pressure head of clamping device, also there are four pieces, they are attached separately to one piece of auxiliary positioning block
Side.
In Fig. 3 of this example, in order to the tool base plate of the workpiece sprayed without the need for spraying and needs for bottom surface is more preferably described, not
Show support block, only show support block/workpiece positioning screw hole and position.
Such as Fig. 4～6, pressure head includes main board, action bars, depression bar and connecting rod；The bottom of the main board is provided with work
Platform bindiny mechanism；The depression bar is made up of the second segment of the first paragraph and depression bar of the depression bar being sequentially connected with from beginning to end, depression bar entirety
For " L " type；The action bars generally " L " type；The bending place of " L " type action bars is rotationally connected with the head end of connecting rod, and curved
Towards connecting rod at folding, the end of connecting rod is rotationally connected with the end at the top of main board；The end of the second segment of depression bar rotates
The head end being connected at the top of main board；The bending part of " L " type depression bar is rotationally connected with action bars front end, and the bending part court of depression bar
To action bars；The head end of the first paragraph of depression bar is connected with for pushing down the briquetting of workpiece；Between the depression bar and main board
One rotary shaft, the second rotary shaft between connecting rod and main board, the 3rd rotary shaft between connecting rod and action bars, action bars
The 4th rotary shaft between depression bar, they are parallel to each other；Centre position at the top of main board is provided with recessed；Before action bars
End is around the path that rotates of first and end of connecting rod by way of recessed hollow；In non-locking state, draw from the center of gravity of depression bar
Vertical line is at the rear portion of the first rotary shaft；In lock-out state：The vertical line that draws from the 3rd rotary shaft axle center is in the second rotary shaft and the
Between four rotary shafts.The detent mechanism at the edge of the tool base plate is step, and in the locked state, the briquetting is pressed in step
On.
In this example, the second segment of the first paragraph and depression bar of the depression bar is mutually perpendicular to.In lock-out state, the second rotary shaft,
3rd rotary shaft and the 4th rotary shaft, their axle center is on the same line.The depression bar also includes expansion link；Expansion link end
The head end of the first paragraph of depression bar is telescopically connected to, and briquetting is connected to the head end of expansion link；And in the locked condition, expansion link
First paragraph perpendicular to depression bar.The briquetting end face is connected with buffering, anti-skidding liner.The workbench bindiny mechanism includes connecting
Fishplate bar, is provided with through hole on connecting plate, connecting plate place plane is parallel with the first rotary shaft, and, in the locked condition, briquetting end
Face is mutually perpendicular to connecting plate place plane.Expansion link can be opened up using the first paragraph head end in depression bar logical when realizing
Hole, and external screw thread is set at the rear portion of expansion link, expansion link is through in through hole, and is consolidated in through hole two ends difference spin nut
Fixed.
In this example, interfix pin/pin-and-hole structure, for ensureing that tool base plate center is overlapped with table core.Four
The individual inclined-plane being mounted in work edge of table so that tool base plate is constrained during falling, it is ensured that the side of tool base plate and work
The side for making platform is parallel.By the constraint on interfix hole and four inclined-planes, it is ensured that relative to workbench during each feeding of workpiece
The error of position is as little as possible.
Claims (9)
1. a kind of automatic spraying device for large-scale wind electricity product, it is characterized in that including spray gun, spray gun action haulage gear,
Workpiece action haulage gear, live air cleaning system and control system；The control system control spray gun, spray gun action traction
The action of mechanism, workpiece action haulage gear and live air cleaning system；
The spray gun action haulage gear has 1 set or many sets, is often connected with spray gun on set spray gun action haulage gear；The workpiece
Action haulage gear has 1 set；
Spray gun action haulage gear is located at by workpiece action haulage gear；The inlet scoop of the live air cleaning system is towards spray
Rifle action haulage gear；
If three-dimensional system of coordinate, it is level that wherein x-axis, y-axis and origin o constitute face xoy；
The workpiece action haulage gear includes firm banking, workbench and tool base plate；Workbench is slidably connected at fixed bottom
On seat, tool base plate is detachably connected on workbench；The glide direction of workbench is x-axis direction, and the surface of workbench
It is level；The workbench itself is rotated around its center line, and rotary shaft is parallel to y-axis；
The spray gun action haulage gear includes ground rail, vertical rail and spray gun supporting track；Spray gun supporting track with perpendicular
Straight rail is slidably connected, and under control system control, glide direction is perpendicular to horizontal plane；The bottom of vertical rail and ground rail
It is slidably connected, under control system control, glide direction and plane-parallel；Spray gun supporting is slidably connected on spray gun supporting track
Mechanism, under control system control, glide direction and plane-parallel；
Spray gun supporting structure includes canned paragraph, the first active segment and the second active segment；The head end of canned paragraph is by orthogonal
Two rotating shafts connect the tail end of the first active segment, and the head end of the first active segment is lived by orthogonal two rotating shafts connection second
The tail end of dynamic section, the head end connection spray gun of the second active segment, control system control the action of each rotating shaft.
2. the automatic spraying device for large-scale wind electricity product according to claim 1, is characterized in that the spray gun is moved
There are 2 sets as haulage gear, 2 sets of spray gun action haulage gears are located at the right and left of workpiece action haulage gear respectively.
3. the automatic spraying device for large-scale wind electricity product according to claim 1, is characterized in that the scene is empty
Gas cleaning system also includes filter, air outlet and absorption cell；The inlet scoop forming array shape of live air cleaning system；Inhale
Air port array place plane perpendicular to horizontal plane, and both facing to workpiece action haulage gear；The institute of inlet scoop array is in the plane
Be provided with the shutter that folding is controlled by control system；Inlet scoop array connects filter air inlet by airduct, and filter goes out
Air port connects absorption cell.
4. the automatic spraying device for large-scale wind electricity product according to claim 1, is characterized in that the workpiece is moved
Make in haulage gear, tool base plate is detachably connected on workbench, is locked by clamping device therebetween or is unclamped；
The center of the workbench is connected with positioning pin column vertically upward, and the center of tool base plate is provided with and positioning
The corresponding dowel hole of pin；
Work edge of table is connected with auxiliary positioning block, and the one side of auxiliary positioning block is inclined-plane, for the auxiliary on same edge
Locating piece, its inclined-plane is in same plane；The space that the inclined-plane place plane of each auxiliary positioning block is surrounded is big upper and lower small mouth
Horn-like cavity；The inclined degree on each inclined-plane is identical；In the state of being to coordinate in workbench and tool base plate, tool base plate
In horn-like cavity, and each edge of the bottom surface of tool base plate props up the inclined-plane of corresponding auxiliary positioning block；
The clamping device has multiple, and they are attached separately on work edge of table；The edge of the tool base plate is provided with and folder
Hold the corresponding detent mechanism of device；
Multigroup support block for connecting workpiece is removably housed on the tool base plate.
5. the automatic spraying device for large-scale wind electricity product according to claim 4, is characterized in that the workpiece is moved
Make in haulage gear, clamping device is pressure head, the structure of pressure head is：Including main board, action bars, depression bar and connecting rod；
The bottom of the main board is provided with workbench bindiny mechanism；By the bindiny mechanism, pressure head is connected with workbench；
The depression bar is made up of the second segment of the first paragraph and depression bar of the depression bar being sequentially connected with from beginning to end, depression bar generally " L " type；
The action bars generally " L " type；
The bending place of " L " type action bars is rotationally connected with the head end of connecting rod, and bending place is towards connecting rod, the end of connecting rod
The end being rotationally connected with the top of main board；
The end of the second segment of depression bar is rotationally connected with the head end at the top of main board；The bending part of " L " type depression bar is rotationally connected with
Action bars front end, and the bending part of depression bar is towards action bars；The head end of the first paragraph of depression bar is connected with for pushing down the pressure of workpiece
Block；
The first rotary shaft between the depression bar and main board, the second rotary shaft between connecting rod and main board, connecting rod with
The 3rd rotary shaft between action bars, the 4th rotary shaft between action bars and depression bar, they are parallel to each other；
Centre position at the top of main board is provided with recessed；Action bars front end around connecting rod first and end rotate path by way of
Recessed is hollow；
In non-locking state, the vertical line that draws from the center of gravity of depression bar is at the rear portion of the first rotary shaft；
In lock-out state：Vertical line from the extraction of the 3rd rotary shaft axle center is between the second rotary shaft and the 4th rotary shaft；
The detent mechanism at the edge of the tool base plate is step, and in the locked state, the briquetting is pressed on step.
6. the automatic spraying device for large-scale wind electricity product according to claim 5, is characterized in that the workpiece is moved
Make in haulage gear, for pressure head, the second segment of the first paragraph and depression bar of the depression bar is mutually perpendicular to.
7. the automatic spraying device for large-scale wind electricity product according to claim 6, is characterized in that the workpiece is moved
Make in haulage gear, for pressure head, in lock-out state, the second rotary shaft, the 3rd rotary shaft and the 4th rotary shaft, their axle center
On the same line.
8. the automatic spraying device for large-scale wind electricity product according to claim 6, is characterized in that the workpiece is moved
Make in haulage gear, for pressure head, the depression bar also includes expansion link；Expansion link end is telescopically connected to the first of depression bar
The head end of section, briquetting are connected to the head end of expansion link；And in the locked condition, first paragraph of the expansion link perpendicular to depression bar；Described
In workpiece action haulage gear, for pressure head, the briquetting end face is connected with buffering, anti-skidding liner.
9. the automatic spraying device for large-scale wind electricity product according to claim 6, is characterized in that the workpiece is moved
Make in haulage gear, for pressure head, the workbench bindiny mechanism includes connecting plate, on connecting plate, be provided with through hole, connecting plate institute
Parallel with the first rotary shaft in plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611139240.5A CN106493020B (en) | 2016-12-12 | 2016-12-12 | Automatic spraying device for large-scale wind electricity product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611139240.5A CN106493020B (en) | 2016-12-12 | 2016-12-12 | Automatic spraying device for large-scale wind electricity product |
Publications (2)
| Publication Number | Publication Date |
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| CN106493020A true CN106493020A (en) | 2017-03-15 |
| CN106493020B CN106493020B (en) | 2018-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611139240.5A Active CN106493020B (en) | 2016-12-12 | 2016-12-12 | Automatic spraying device for large-scale wind electricity product |
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| CN205587227U (en) * | 2016-05-01 | 2016-09-21 | 包露 | Novel environmental protection spray booth |
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| US20090145356A1 (en) * | 2007-12-10 | 2009-06-11 | Lai Jet C | Supporting device having a repositionable suction base for an air spray gun |
| CN101559597A (en) * | 2009-05-12 | 2009-10-21 | 哈尔滨工程大学 | Multifunctional gantry type seven-shaft industrial robot |
| CN202962747U (en) * | 2012-12-19 | 2013-06-05 | 江苏长虹汽车装备集团有限公司 | Combined spray painting robot system based on redundancy five degrees-of-freedom mechanism module |
| CN203018259U (en) * | 2013-01-18 | 2013-06-26 | 杭州电子科技大学 | Inner pot surface spray painting robot |
| CN205183020U (en) * | 2015-11-12 | 2016-04-27 | 大连华工创新科技股份有限公司 | Automatic rubber coating equipment of arc work piece |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106493020B (en) | 2018-11-30 |
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