CN106486561A - Solar module and its manufacture method - Google Patents

Solar module and its manufacture method Download PDF

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Publication number
CN106486561A
CN106486561A CN201510550939.XA CN201510550939A CN106486561A CN 106486561 A CN106486561 A CN 106486561A CN 201510550939 A CN201510550939 A CN 201510550939A CN 106486561 A CN106486561 A CN 106486561A
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CN
China
Prior art keywords
solar module
laminate
reinforcement
eva
solar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510550939.XA
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Chinese (zh)
Inventor
施正荣
龙国柱
刘皎彦
练成荣
曹圣龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Uesol (shanghai) Co Ltd
Original Assignee
Uesol (shanghai) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201510550939.XA priority Critical patent/CN106486561A/en
Publication of CN106486561A publication Critical patent/CN106486561A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

A kind of solar module and its manufacture method, the solar module include:Laminate, connector, the terminal box of lead, reinforcement and tapping screw;The laminate includes fluorine plastic film, the first resin based coextruded film, an EVA, solar cell, the 2nd EVA, the second resin based coextruded film and the backboard for overlapping successively;The connector is connected with the terminal box, for the electrical connection in the solar module;The reinforcement provides mechanical support for the laminate;The tapping screw will be fixed between the laminate and the reinforcement.Technical solution of the present invention not only can mitigate the weight of solar module significantly, it is consequently adapted to the installation of the solar energy power generating product of more occasions, and labour intensity when product is installed can also be reduced and improve the Discussing Convenience that installs, reduce installation cost on the whole, any change of product size and color can also be realized in addition to adapt to build requirement attractive in appearance.

Description

Solar module and its manufacture method
Technical field
The present invention relates to field of new energy generation, more particularly to a kind of solar module and its manufacture method.
Background technology
Solar energy power generating relies on solar cell that luminous energy is directly translated into electric energy.In the past ten years, Photovoltaic cell whole world total output is increased with the annual growth average more than 40%, is sent out to the end of the year 2012 whole world photovoltaic Electric system installed capacity has reached 100GW.Estimated photovoltaic generation accounts for world energy sources supply in the year two thousand thirty 10%, the energy resource supply to the world and energy resource structure make substantial contribution.
The solar module of existing extensive manufacture as shown in Figure 1, is made using super white patterned safety glass For supporting, using ethene and vinyl acetate co-polymer (EVA), fluorine-containing insulating materials makees backboard and exists Under vacuum state, hot sealing is laminate 4, provides machinery using 1 fringing of aluminum alloy frame after the completion of encapsulation Support, then complete to install using special metallic support, recycle connector 2 to realize solar module Interior electrical connection, and connector 2 is connected with the terminal box 3 of lead.
Existing solar module reaches 10 due to employing safety glass encapsulation, per square metre of its weight More than kilogram, installation supporting construction is added, per square metre is at least up to more than 12 kilograms.In building and family In front yard roof installation process, there is weight weight, high labor intensive, performance difficulty are installed;Some occasions by Can not install in the restriction of building bearing load;Product appearance is single, is less susceptible to change to adapt to difference The shortcomings of building requirement attractive in appearance.
Content of the invention
The problem to be solved in the present invention is that solar module of the prior art has weight weight, installs labor The peace that fatigue resistance is big, may can not install because of the restriction of building bearing load, be difficult in adapt to different buildings The shortcomings of reload request.
For solving the above problems, technical solution of the present invention provides a kind of solar module, including:Lamination Part, connector, the terminal box of lead, reinforcement and tapping screw;The laminate includes to fold successively The fluorine plastic film of conjunction, the first resin based coextruded film, an EVA, solar cell, the 2nd EVA, Second resin based coextruded film and backboard;The connector is connected with the terminal box, for the sun Electrical connection in battery component;The reinforcement provides mechanical support for the laminate;The self tapping Screw will be fixed between the laminate and the reinforcement.
Optionally, bonding also by two-sided tape between the reinforcement and the laminate.
Optionally, the connector is using crimp type terminal and heat-shrinkable T bush.
Optionally, the first resin based coextruded film and the second resin based coextruded film are cut as needed Or be composited using the resin of different colours.
For solving the above problems, technical solution of the present invention also provides a kind of manufacture of above-mentioned solar module Method, including:By the fluorine plastic film, the first resin based coextruded film, an EVA, sun electricity Pond, the 2nd EVA, the second resin based coextruded film and backboard are overlapped successively, and laminated operation forms institute State laminate;The laminate to being formed executes edge and cuts operation;Laminate described in bonding with described Reinforcement;To complete to carry out between the laminate of bonding and the reinforcement admittedly with the tapping screw Fixed.
Optionally, the more traditional solar module laminating temperature of the laminating temperature of the lamination operation is high 5~25 DEG C, time more traditional solar module lamination times length of lamination 5~15 minutes, the tradition is too Positive battery component overlapped by safety glass, an EVA, solar cell, the 2nd EVA and backboard successively and Become.
Optionally, the edge cut operation using machinery or laser by the way of to formed the lamination The edge of part is cut.
Optionally, laminate described in bonding is included with the reinforcement:Using two-sided tape by the reinforcement Muscle bonds to the back side of the laminate.
Compared with prior art, technical scheme at least has advantages below:
Traditional safety glass is substituted by using fluorine plastic film and resin based composite film material, is given Solar module provides certain rigidity and is not only able to mitigate significantly the sun to protect solar cell, so The weight of battery component, is consequently adapted to the installation of the solar energy power generating product of more occasions, but also Labour intensity when product is installed can be reduced and the Discussing Convenience that installs is improved, reduce being mounted on the whole This.
Further, since resin based coextruded film can be cut as needed or be entered using the resin of different colours Row is compound, therefore can also realize any change of solar module product size and color to adapt to building Requirement attractive in appearance.
Description of the drawings
Fig. 1 is the structural representation of solar module in prior art;
Fig. 2 is the structural representation of the laminate of solar module in prior art;
Fig. 3 is the structural representation of the solar module of the embodiment of the present invention;
Fig. 4 is the structural representation of the laminate of the solar module of the embodiment of the present invention;
Fig. 5 is the structural representation of the aluminum alloy frame of solar module in prior art;
Fig. 6 is the structural representation of the aluminum alloy frame of the solar module of the embodiment of the present invention;
Fig. 7 is the structural representation of the connector of the solar module of the embodiment of the present invention;
Fig. 8 is the technological process of production schematic diagram of the solar module of the embodiment of the present invention.
Specific embodiment
As stated in the Background Art, existing solar module causes due to employing safety glass encapsulation Building and family's roof installation process in, exist weight weight, install high labor intensive, may because building The restriction of bearing load and the shortcomings of can not install, be difficult in adapt to the installation requirement of different buildings.As Fig. 2 Shown, in prior art the laminate of solar module be by successively by ultrawhite tempering pattern glass 21, EVA film 22, solar battery string 23, EVA film 24 and backboard 25 are formed by stacking.
For solving the above problems, technical solution of the present invention is related to the design of solar module and manufacturing technology, A kind of design of the solar module of novel light quality and manufacture method are specifically provided.
The purpose of technical solution of the present invention is as follows:1. mitigate the weight of product, product is enable more Occasion is installed;2. any change of product size and color is realized to adapt to build requirement attractive in appearance;3. drop The Discussing Convenience that labour intensity and raising when low product is installed is installed, reduces installation cost on the whole.
Understandable for enabling the above objects, features and advantages of the present invention to become apparent from, below in conjunction with the accompanying drawings Specific embodiment to the present invention is described in detail.
As shown in figure 3, solar module provided in an embodiment of the present invention includes:Laminate 34, connection The terminal box 32 of device 31, lead, reinforcement 33 and tapping screw 35;The connector 31 with described Terminal box 32 is connected, for the electrical connection in the solar module;The reinforcement 33 is institute State laminate 34 and mechanical support is provided;The tapping screw 35 is by the laminate 34 and the reinforcement It is fixed between 33;In conjunction with Fig. 4, fluorine plastic film 41 that the laminate 34 includes to overlap successively, First resin based coextruded film 42, an EVA43, solar cell 44, the 2nd EVA45, the second resin Based coextruded film 46 and backboard 47.
The laminate of conventional solar module and the sun provided in an embodiment of the present invention electricity in prior art Between the laminate of pond component, maximum difference is:Used in the embodiment of the present invention fluorine plastic film with And polymer matrix composites instead of safety glass and provide certain rigidity so as to protect to solar module Solar cell, is so not only able to mitigate significantly the weight of solar module, is consequently adapted to more occasions Solar energy power generating product installation, and can also reduce product install when labour intensity and carry The high Discussing Convenience that installs, reduces installation cost on the whole.
Additionally, in the present embodiment, the first resin based coextruded film 42 and the second resin base THIN COMPOSITE Film 46 can be cut as needed or is composited using the resin of different colours, so can realize too Any change of positive electricity pond subassembly product size and color is to adapt to the installation requirement of different buildings.
From from solar cell assembly construction, traditional solar module with provided in an embodiment of the present invention One of difference between solar module is the difference of aluminum alloy frame.Solar cell in prior art Component is edge interface arrangment using traditional aluminum alloy frame, as shown in figure 5, needing laminate is embedding Enter in aluminum alloy frame and using silica gel bonding;And the solar module of the embodiment of the present invention is then using letter Single aluminum alloy frame, i.e.,:It is not conventional edge interface arrangment, but is given by the way of reinforcement To realize, as shown in Figure 6.Actual when implementing, the reinforcement 33 shown in Fig. 3 can be specifically to tabular Laminate 34 provide mechanical support aluminium alloy reinforcement.In the present embodiment, the reinforcement 33 with Two-sided tape bonding is first passed through between the laminate 34, and then using self-tapping screw 35 pairs, both enter again Row is mechanically fixed.
As the laminate of solar module in the embodiment of the present invention is using fluorine plastic film and resin base Composite substitutes safety glass, which reduces the weight of solar module, so that using letter Single aluminum alloy frame (reinforcement) just can be fixed laminate and be possibly realized, the employing of simple aluminum alloy frame The weight saving of in embodiment of the present invention solar module is made further.
Difference between traditional solar module and solar module provided in an embodiment of the present invention is also It is the difference of adopted cable connector.In prior art, conventional solar module adopts standard Quick electrically jointing, high cost, and the connector used in the embodiment of the present invention as shown in fig. 7, Using crimp type terminal 72 and heat-shrinkable T bush 73, enter positioned at the cable 71 at two ends and 74 clamping of cable The crimp type terminal 72, the heat-shrinkable T bush 73 surround crimp type terminal 72, can so make electrical connection Reliable, with low cost.
Lightweight solar module provided in an embodiment of the present invention and the solar cell using traditional safety glass Component is compared, and weight can mitigate 50% or so.
Based on above-mentioned solar module, the embodiment of the present invention also provides a kind of above-mentioned solar module Manufacture method, including:By the fluorine plastic film, the first resin based coextruded film, an EVA, too Positive electricity pond, the 2nd EVA, the second resin based coextruded film and backboard are overlapped successively, and laminated operation shape Become the laminate;The laminate to being formed executes edge and cuts operation;Laminate described in bonding with The reinforcement;To complete to enter between the laminate of bonding and the reinforcement with the tapping screw Row is fixed.
The manufacturing process flow of the lightweight solar module in the embodiment of the present invention is as shown in figure 8, described Main difference between the common process of the manufacturing process and prior art of lightweight solar module be with Under several aspects:
A) lamination process
Traditional lamination process makees substrate using safety glass, then stack successively EVA, solar cell, EVA, backboard;And the lamination process in the embodiment of the present invention then stacks fluorine plastic film, resin base successively Composite film material, EVA, solar cell, resin based composite film material and backboard.
B) operation is laminated
Due to needing that resin material is fully melted bonding, the temperature of lamination is solid with traditional solar module Change EVA is compared and is wanted height, and the time of lamination is also relatively long.Specifically, the layer in the embodiment of the present invention The more traditional solar module laminating temperature of laminating temperature of pressure operation is high 5~25 DEG C, and the time of lamination relatively passes System solar module lamination times length 5~15 minutes.Due to traditional solar module laminating temperature with And lamination times dawn known to those skilled in the art, it is not described in detail herein.
C) edge cuts
Edge in the embodiment of the present invention cut operation using machinery or laser by the way of to formed described in The edge of laminate is cut, and as mechanical strength is higher after the completion of product lamination, and forms one Overall, it is therefore desirable to be cut using machinery or laser, and traditional trimming is then along safety glass Edge can be cut off using cutter.
D) reinforcement is glued
In the embodiment of the present invention, square aluminium alloy extrusions (reinforcement) is bonded to layer using two-sided tape The casting die back side, and conventional solar module in prior art is then squeezed in aluminium alloy extrusions using silica gel, Carry out with the laminate being made up of safety glass again bonding.
E) tapping screw is installed
In the embodiment of the present invention, after will be bonding to laminate and aluminium alloy extrusions (reinforcement), use Tapping screw is fixed from front, and conventional solar module in prior art does not then need this operation, But conventional solar cell component needs to frame up using frame loader pressing.
In addition to above-mentioned processing step, the manufacturing process of lightweight solar module in the embodiment of the present invention Other processing steps being related in flow process can refer to Fig. 8, as other processing steps described are this area skill Art personnel known, is fully able to be achieved using usual technological means, is not described in detail herein.
Although the present invention is disclosed as above with preferred embodiment, which is not for limiting the present invention, appoints What those skilled in the art without departing from the spirit and scope of the present invention, may be by the disclosure above Methods and techniques content makes possible variation and modification to technical solution of the present invention, therefore, every does not take off From the content of technical solution of the present invention, that above example made according to the technical spirit of the present invention is any Simple modification, equivalent variations and modification, belong to the protection domain of technical solution of the present invention.

Claims (8)

1. a kind of solar module, it is characterised in that include:Laminate, connector, the wiring of lead Box, reinforcement and tapping screw;The laminate includes fluorine plastic film, the first resin for overlapping successively Based coextruded film, an EVA, solar cell, the 2nd EVA, the second resin based coextruded film and backboard; The connector is connected with the terminal box, for the electrical connection in the solar module;Described Reinforcement provides mechanical support for the laminate;The tapping screw is by the laminate and the reinforcement It is fixed between muscle.
2. solar module according to claim 1, it is characterised in that the reinforcement and the layer Also by two-sided tape bonding between casting die.
3. solar module according to claim 1, it is characterised in that the connector is using crimping Terminal and heat-shrinkable T bush.
4. solar module according to claim 1, it is characterised in that the first resin base is combined Film and the second resin based coextruded film cut as needed or using the resin of different colours carry out compound and Become.
5. a kind of manufacture method of the solar module as described in any one of Claims 1-4, its feature exist In, including:
By the fluorine plastic film, the first resin based coextruded film, an EVA, solar cell, second EVA, the second resin based coextruded film and backboard are overlapped successively, and laminated operation forms the laminate;
The laminate to being formed executes edge and cuts operation;
Laminate described in bonding and the reinforcement;
To complete to be fixed between the laminate of bonding and the reinforcement with the tapping screw.
6. the manufacture method of solar module according to claim 5, it is characterised in that the lamination The more traditional solar module laminating temperature of the laminating temperature of operation is high 5~25 DEG C, and the time of lamination relatively passes System solar module lamination times length 5~15 minutes, the tradition solar module is by tempering glass Glass, an EVA, solar cell, the 2nd EVA and backboard are formed by stacking successively.
7. the manufacture method of solar module according to claim 5, it is characterised in that the edge Cut the edge of the laminate of the operation to being formed by the way of the machinery or laser to cut.
8. the manufacture method of solar module according to claim 5, it is characterised in that described in bonding Laminate is included with the reinforcement:The reinforcement is bonded to the laminate using two-sided tape The back side.
CN201510550939.XA 2015-08-31 2015-08-31 Solar module and its manufacture method Pending CN106486561A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107516687A (en) * 2017-09-08 2017-12-26 浙江晶科能源有限公司 A kind of solar photovoltaic assembly
CN108691397A (en) * 2017-04-05 2018-10-23 上迈(上海)新能源科技有限公司 A kind of roof power generator and its installation method
CN108695401A (en) * 2017-04-05 2018-10-23 上迈(上海)新能源科技有限公司 A kind of laminar structure of double-side assembly and preparation method thereof, double-side assembly
CN108695400A (en) * 2017-04-05 2018-10-23 上迈(上海)新能源科技有限公司 A kind of laminar structure of stacked wafer moudle and preparation method thereof, stacked wafer moudle

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102244129A (en) * 2011-06-17 2011-11-16 常州天合光能有限公司 Light easy-to-install component
CN102364694A (en) * 2011-11-01 2012-02-29 杭州福膜新材料科技有限公司 Solar battery back plate and solar battery
CN203038953U (en) * 2012-12-21 2013-07-03 中国科学院宁波材料技术与工程研究所湖州新能源产业创新中心 Lightweight photovoltaic component
CN204315597U (en) * 2014-05-30 2015-05-06 郑直 Light-duty photovoltaic cell component
CN104868000A (en) * 2015-05-29 2015-08-26 苏州思博露光伏能源科技有限公司 Light modularized solar cell assembly

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102244129A (en) * 2011-06-17 2011-11-16 常州天合光能有限公司 Light easy-to-install component
CN102364694A (en) * 2011-11-01 2012-02-29 杭州福膜新材料科技有限公司 Solar battery back plate and solar battery
CN203038953U (en) * 2012-12-21 2013-07-03 中国科学院宁波材料技术与工程研究所湖州新能源产业创新中心 Lightweight photovoltaic component
CN204315597U (en) * 2014-05-30 2015-05-06 郑直 Light-duty photovoltaic cell component
CN104868000A (en) * 2015-05-29 2015-08-26 苏州思博露光伏能源科技有限公司 Light modularized solar cell assembly

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108691397A (en) * 2017-04-05 2018-10-23 上迈(上海)新能源科技有限公司 A kind of roof power generator and its installation method
CN108695401A (en) * 2017-04-05 2018-10-23 上迈(上海)新能源科技有限公司 A kind of laminar structure of double-side assembly and preparation method thereof, double-side assembly
CN108695400A (en) * 2017-04-05 2018-10-23 上迈(上海)新能源科技有限公司 A kind of laminar structure of stacked wafer moudle and preparation method thereof, stacked wafer moudle
CN108695401B (en) * 2017-04-05 2021-05-28 上迈(镇江)新能源科技有限公司 Laminated structure of double-sided assembly, preparation method of laminated structure and double-sided assembly
CN107516687A (en) * 2017-09-08 2017-12-26 浙江晶科能源有限公司 A kind of solar photovoltaic assembly

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Address after: 201702 Shanghai city Qingpu District Xujing town Hua Xu Road 888, building 2, floor 1 B

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Application publication date: 20170308