CN102244129A - Light easy-to-install component - Google Patents
Light easy-to-install component Download PDFInfo
- Publication number
- CN102244129A CN102244129A CN2011101634068A CN201110163406A CN102244129A CN 102244129 A CN102244129 A CN 102244129A CN 2011101634068 A CN2011101634068 A CN 2011101634068A CN 201110163406 A CN201110163406 A CN 201110163406A CN 102244129 A CN102244129 A CN 102244129A
- Authority
- CN
- China
- Prior art keywords
- assembly
- component
- thermoplastic resin
- backboard
- reinforcement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009434 installation Methods 0.000 claims abstract description 18
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000004033 plastic Substances 0.000 claims abstract description 6
- 229920003023 plastic Polymers 0.000 claims abstract description 6
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 230000002787 reinforcement Effects 0.000 claims description 20
- 239000003351 stiffener Substances 0.000 claims description 9
- 229920002313 fluoropolymer Polymers 0.000 claims description 8
- 230000004224 protection Effects 0.000 claims description 4
- 229920005989 resin Polymers 0.000 abstract description 3
- 239000011347 resin Substances 0.000 abstract description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 abstract description 2
- 210000003850 cellular structure Anatomy 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract description 2
- 229910052731 fluorine Inorganic materials 0.000 abstract description 2
- 239000011737 fluorine Substances 0.000 abstract description 2
- 230000003014 reinforcing effect Effects 0.000 abstract 4
- 238000005553 drilling Methods 0.000 abstract 2
- 239000000969 carrier Substances 0.000 abstract 1
- 210000004027 cell Anatomy 0.000 abstract 1
- 239000005022 packaging material Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000034994 death Effects 0.000 description 1
- 231100000517 death Toxicity 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Photovoltaic Devices (AREA)
Abstract
The invention relates to the technical field of a solar cell component, in particular to a light easy-to-install component. A fluorine-containing resin film, thermoplastic resin, a reinforcing plate, thermoplastic resin, a connected cell, thermoplastic resin and a backing plate are sequentially stacked to form the whole component; the periphery of the component is packaged through a packaging tape; the packaging material is externally protected by soft plastic materials; and a plurality of convex reinforcing ribs are arranged on the backing plate. The top surface of each reinforcing rib is adhered to the backing plate through a double-sided sticky tape. The component is directly adhered to the mounting plane through the double-sided sticky tape at the bottom of each reinforcing rib. The component is light in weight, ensures that drilling and screw installation can be reduced as much as possible, and is quick and reliable in installation on the premise of requiring construction such as drilling installation carriers.
Description
Technical field
The present invention relates to the solar module technical field, particularly a kind of light-duty easy installation component.
Background technology
Existing photovoltaic cell component, be essentially toughened glass, the plastic material backboard, the laminating technology of EVA and battery sheet, and the fixed form that adopts the sealing of aluminium frame around the laminate, this structure comprises technology, reliability testing, install and wait all comparative maturities, but it also there are many deficiencies, for example:
1, assembly is installed and need keel be set in addition usually, causes installation cost higher, and the price along with assembly itself constantly reduces simultaneously, and installation cost causes assembly to hold at high price for actual every watt in the modular assembly continuous rising of ratio regular meeting originally;
2, simultaneously, because assembly weight is bigger, in carrying, in the process of installation, cost is higher, and simultaneously for eminence, as application such as roofs, the weight of assembly also has bigger influence for installation cost; Simultaneously, under the situation of breaking out of fire, when assembly falls, cause personnel's injures and deaths easily;
3, the logistics freight of assembly also is the important composition of assembly cost, and the component count that can place of the previous container of order the inside is on the low side, and it also is more considerable causing average every watt cost of transportation.
Summary of the invention
Technical problem to be solved by this invention is: design a kind of light-weighted assembly that punching and screw are installed that as far as possible reduces, do not needing to change building simultaneously, curtain walls etc. are installed carrier structure, perhaps do not need to hole and wait under the prerequisite of constructing carrier is installed, and can finish installation rapidly reliably.
The technical solution adopted for the present invention to solve the technical problems is: a kind of light-duty easy installation component; the battery sheet, the backboard that comprise fluoroplastic film, stiffener, connection; stack gradually according to the order of the battery sheet of fluoroplastic film, thermoplastic resin, stiffener, thermoplastic resin, connection, thermoplastic resin, backboard and to be assembly integral body; encapsulate by packaging belt around the assembly; at the outside soft plastic material protection that adopts of encapsulating material, the reinforcement of many protrusions is set on backboard.
All has two-sided tape on the end face of reinforcement and the bottom surface, the end face of reinforcement is pasted on backboard by two-sided tape, assembly is directly pasted on mounting plane by the two-sided tape of the bottom surface of reinforcement, and many reinforcements form vent passages between assembly backboard and mounting plane.
The invention has the beneficial effects as follows: 1. this assembly is a kind ofly can reduce punching as far as possible, the modular construction that screw is installed; 2. this assembly is a kind of light-weighted assembly, reduces the weight of assembly significantly, makes the transportation of assembly, and installation can more convenient workman be operated, and reduces cost of labor; 3. this assembly is a kind of slim assembly, increases substantially the saturation of container assemblies, reduces the transportation logistics cost of assembly; 4. in decremental component weight, under the situation of thickness, by every optimal design, can make the efficient of assembly, the energy ability of environmental performance and anti-load can continue to satisfy the requirement of every standard; 5. utilize different mounting meanss, do not needing to change building, curtain wall etc. are installed carrier structure, perhaps need to hole and wait under the prerequisite of constructing carrier is installed, and can finish installation rapidly reliably.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples;
Fig. 1 is a structural representation of the present invention;
Among the figure, 1. fluoroplastic film, 2. stiffener, 3. battery sheet, 4. backboard, 5. thermoplastic resin, 6 two-sided tapes, 7. reinforcement, 8. mounting plane.
Embodiment
As shown in Figure 1, a kind of light-duty easy installation component, the battery sheet 3, the backboard 4 that comprise fluoroplastic film 1, stiffener 2, connection, stack gradually according to the order of fluoroplastic film 1, thermoplastic resin 5, stiffener 2, thermoplastic resin 5, the battery sheet 3 that connects, thermoplastic resin 5, backboard 4 and to be assembly integral body
Cancel the design of original aluminium frame edge sealing, encapsulate by packaging belt around the assembly, at the outside PVC that adopts of encapsulating material, soft plastic material protections such as EPDM, thus reduce the thickness of assembly greatly, reach the purpose that reduces the logistics cost of transportation.The reinforcement 7 of many protrusions is set on backboard, comes the anti-load-carrying ability of stiffener assembly by the pattern of this many reinforcements.
All has two-sided tape 6 on the end face of reinforcement 7 and the bottom surface, the end face of reinforcement 7 is pasted on backboard by two-sided tape 6, assembly is by the two-sided tape 6 of the bottom surface of reinforcement 7, directly paste on mounting plane 8, many reinforcements 7 form vent passages between assembly backboard and mounting plane 8.
To be example at the roof installation component, use two-sided tape 6, assembly is passed through reinforcement 7, directly stick on the roof installation surface, reach and utilize roof and reinforcement 7 to come bearing load, there is certain distance on assembly backboard and roof, enough ventilations can be provided, keep assembly temperature
The film that is made into for fluorine resin of fluoroplastic film 1 wherein, as ETFE etc., thickness 100-300um has the high transmission rate more than 90%, and good anti-aging, uvioresistant, waterproof, performances such as insulation, main effect is to prevent ultraviolet ray, and the encapsulating structure of protection assembly is necessary;
Wherein thermoplastic resin 5 is thermoplasticity resins such as EVA, and this thermoplastic resin contains the UV absorbent, can be good at protecting the photovoltaic element of below;
Wherein stiffener 2 is the reinforcement of assembly, and density is 0.9～2.0g/cm
3Between, thickness range 2-5mm, the weight of lightening material significantly, light transmittance has the toughness of height at high light transmissive material more than 90%, and deformation temperature is at the exotic material more than 120 °, and material mainly can be selected high light transmittance plastics such as PC;
Wherein battery sheet 3 is the battery sheet, can be monocrystalline, polycrystalline or other forms of solar battery sheet;
Its dorsulum 4 is the insulating back panel material.
Claims (2)
1. light-duty easy installation component; it is characterized in that: the battery sheet, the backboard that comprise fluoroplastic film, stiffener, connection; stack gradually according to the order of the battery sheet of fluoroplastic film, thermoplastic resin, stiffener, thermoplastic resin, connection, thermoplastic resin, backboard and to be assembly integral body; encapsulate by packaging belt around the assembly; at the outside soft plastic material protection that adopts of encapsulating material, the reinforcement of many protrusions is set on backboard.
2. light-duty easy installation component according to claim 1, it is characterized in that: all have two-sided tape on the end face of described reinforcement and the bottom surface, the end face of reinforcement is pasted on backboard by two-sided tape, assembly is by the two-sided tape of the bottom surface of reinforcement, directly paste on mounting plane, many reinforcements form vent passages between assembly backboard and mounting plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110163406 CN102244129B (en) | 2011-06-17 | 2011-06-17 | Light easy-to-install component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110163406 CN102244129B (en) | 2011-06-17 | 2011-06-17 | Light easy-to-install component |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102244129A true CN102244129A (en) | 2011-11-16 |
| CN102244129B CN102244129B (en) | 2013-03-06 |
Family
ID=44962079
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110163406 Active CN102244129B (en) | 2011-06-17 | 2011-06-17 | Light easy-to-install component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102244129B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105870228A (en) * | 2016-06-02 | 2016-08-17 | 苏州思博露光伏能源科技有限公司 | Light photovoltaic module |
| CN106486561A (en) * | 2015-08-31 | 2017-03-08 | 上海羿仕新能源科技有限公司 | Solar module and its manufacture method |
| WO2017140002A1 (en) * | 2016-02-18 | 2017-08-24 | 上迈（香港）有限公司 | Resin-based composite thin-film material and preparation method therefor, and solar cell module |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050224108A1 (en) * | 2004-04-13 | 2005-10-13 | Cheung Osbert H | Enhanced photovoltaic module |
| JP2006269608A (en) * | 2005-03-23 | 2006-10-05 | Canon Inc | Process for manufacturing solar cell module |
| JP2007067248A (en) * | 2005-09-01 | 2007-03-15 | Fuji Electric Holdings Co Ltd | Solar cell module |
| WO2010061878A1 (en) * | 2008-11-27 | 2010-06-03 | シャープ株式会社 | Solar battery module |
| CN101866972A (en) * | 2010-05-18 | 2010-10-20 | 扬州旭博光伏科技有限公司 | Integral component of solar cell and radiator |
| CN101901848A (en) * | 2009-05-29 | 2010-12-01 | 日东电工株式会社 | The hermetically-sealed construction of no frameless solar cell module adhesive seal material for end portion, no frameless solar cell module and end thereof |
-
2011
- 2011-06-17 CN CN 201110163406 patent/CN102244129B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050224108A1 (en) * | 2004-04-13 | 2005-10-13 | Cheung Osbert H | Enhanced photovoltaic module |
| JP2006269608A (en) * | 2005-03-23 | 2006-10-05 | Canon Inc | Process for manufacturing solar cell module |
| JP2007067248A (en) * | 2005-09-01 | 2007-03-15 | Fuji Electric Holdings Co Ltd | Solar cell module |
| WO2010061878A1 (en) * | 2008-11-27 | 2010-06-03 | シャープ株式会社 | Solar battery module |
| CN101901848A (en) * | 2009-05-29 | 2010-12-01 | 日东电工株式会社 | The hermetically-sealed construction of no frameless solar cell module adhesive seal material for end portion, no frameless solar cell module and end thereof |
| CN101866972A (en) * | 2010-05-18 | 2010-10-20 | 扬州旭博光伏科技有限公司 | Integral component of solar cell and radiator |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106486561A (en) * | 2015-08-31 | 2017-03-08 | 上海羿仕新能源科技有限公司 | Solar module and its manufacture method |
| WO2017140002A1 (en) * | 2016-02-18 | 2017-08-24 | 上迈（香港）有限公司 | Resin-based composite thin-film material and preparation method therefor, and solar cell module |
| CN107100008A (en) * | 2016-02-18 | 2017-08-29 | 上迈（香港）有限公司 | Resin based composite film material and preparation method thereof, solar module |
| CN105870228A (en) * | 2016-06-02 | 2016-08-17 | 苏州思博露光伏能源科技有限公司 | Light photovoltaic module |
| WO2017206394A1 (en) * | 2016-06-02 | 2017-12-07 | 苏州思博露光伏能源科技有限公司 | Light-weight photovoltaic module |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102244129B (en) | 2013-03-06 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Co-patentee after: TRINA SOLAR( CHANGZHOU) TECHNOLOGY Co.,Ltd. Patentee after: trina solar Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Co-patentee before: TRINA SOLAR( CHANGZHOU) TECHNOLOGY Co.,Ltd. Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd. Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Co-patentee after: TRINA SOLAR( CHANGZHOU) TECHNOLOGY Co.,Ltd. Patentee after: TRINASOLAR Co.,Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Co-patentee before: TRINA SOLAR( CHANGZHOU) TECHNOLOGY Co.,Ltd. Patentee before: trina solar Ltd. |