CN103321360A - Compound solar battery roof faceplate and production method thereof - Google Patents

Compound solar battery roof faceplate and production method thereof Download PDF

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Publication number
CN103321360A
CN103321360A CN2012100824229A CN201210082422A CN103321360A CN 103321360 A CN103321360 A CN 103321360A CN 2012100824229 A CN2012100824229 A CN 2012100824229A CN 201210082422 A CN201210082422 A CN 201210082422A CN 103321360 A CN103321360 A CN 103321360A
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CN
China
Prior art keywords
individual layer
solar module
roof panels
solar battery
composite
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Pending
Application number
CN2012100824229A
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Chinese (zh)
Inventor
沙嫣
沙晓林
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沙嫣
沙晓林
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Application filed by 沙嫣, 沙晓林 filed Critical 沙嫣
Priority to CN2012100824229A priority Critical patent/CN103321360A/en
Publication of CN103321360A publication Critical patent/CN103321360A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention provides a compound solar battery roof faceplate and a production method thereof. The compound solar battery roof faceplate comprises a metal plate, a flame retarding heat insulating material and a single-layered solar cell module from the bottom up in sequence. The compound solar battery roof faceplate has the advantages of light weight, convenience for installation, heat insulation and heat preservation, water proofing, fire proofing and corrosion resistance.

Description

A kind of composite solar battery roof panels and production method thereof
Technical field
The present invention relates to area of solar cell, particularly relate to a kind of composite solar battery roof panels and production method thereof.
Background technology
In recent years, solar energy is more and more paid attention to by people as a kind of energy of clean environment firendly, and the scope of application of solar energy begins to be equipped with solar panel also in continuous expansion on the increasing roof.
The roof is normally built up first in the use of solar panel on the roof, and then on the roof solar panel is installed.This traditional approach applied range is not subjected to the restriction of roof construction time.But this mode is that solar panel is installed on original roof again, has destroyed the original structure in roof, and operation is also very loaded down with trivial details.And the solar panel that newly increases is had higher requirement to the weight capacity in house.
Along with people's being widely used solar energy, if can when building the house, directly adopt the material that solar panel is installed, so then can unite two into one building the house and these two steps of solar panel being installed, reduce operation, avoid the secondary construction to the roof.
Summary of the invention
For the problems referred to above, the invention provides a kind of composite solar battery roof panels and production method thereof, this composite solar battery roof panels is directly installed on solar panel on the roof Material, thereby construction roof and installation solar panel are finished synchronously.
The present invention is achieved in that
A kind of composite solar battery roof panels comprises metal sheet from bottom to top successively, flame-retardant thermal insulation material and individual layer solar module.
Preferably, the wall of described composite solar battery roof panels is provided with the encapsulation frame.
Preferably, the shady face of described individual layer solar module and wall are embedded among the described flame-retardant thermal insulation material.
Preferably, the sensitive surface of described individual layer solar module is provided with junction box.
Preferably, described set of terminal box is in the centre of individual layer solar module sensitive surface, and the positive and negative lead wires of individual layer solar module is all drawn from this junction box.
Replacedly, described set of terminal box is in the both sides of individual layer solar module sensitive surface, and the positive and negative lead wires of individual layer solar module is drawn from the junction box of correspondence respectively.
Described individual layer solar module is crystal silicon solar batteries plate or amorphous silicon thin-film solar cell plate.
Preferably, described flame-retardant thermal insulation material is rock wool or glass wool.
Preferably, described sheet metal is color steel watt, galvanized sheet or aluminium extruded sections.
A kind of production method of composite solar battery roof panels may further comprise the steps:
(1) makes the individual layer solar module;
(2) with metal sheet, flame-retardant thermal insulation material and individual layer solar module are bonded together from bottom to top successively, and wherein the sensitive surface of individual layer solar module up;
(3) metal sheet to being bonded together, the wall of flame-retardant thermal insulation material and individual layer solar module carries out encapsulation process, makes the composite solar battery roof panels.
Preferably, in step (1), specifically may further comprise the steps:
(11) generate photoelectric conversion layer at electro-conductive glass;
(12) paste film that one deck has encapsulation and insulation function at the photoelectric conversion layer back side as backboard, make the individual layer solar module.
Replacedly, in step (1), specifically may further comprise the steps:
(11) generate photoelectric conversion layer at electro-conductive glass;
(12) at photoelectric conversion layer back side spraying one deck resin, through natural coagulation, form backboard, make the individual layer solar module.
Preferably, in step (3), with the metal sheet that is bonded together, the wall of flame-retardant thermal insulation material and individual layer solar module carries out encapsulation process with packaging frame, and described encapsulation frame is zinc-plating material or aluminium extruded sections.
Preferably, described individual layer solar module comprises electro-conductive glass, photoelectric conversion layer and notacoria.
Preferably, on the sensitive surface of described individual layer solar module junction box is installed.
Preferably, described flame-retardant thermal insulation material is rock wool or glass wool.
Preferably, described sheet metal is color steel watt, galvanized sheet or aluminium extruded sections.
Beneficial effect of the present invention is: the material on solar panel and making roof is combined, make the roof Material that solar panel is installed, so that when building the roof, solar panel has been installed also, settle at one go, save operation, and kept the complete of roof.In addition, the method for producing this composite solar battery roof panels is simple to operate, is easy to realize.And this composite solar battery roof panels lighter weight is convenient to be installed on the roof, owing to having adopted flame-retardant thermal insulation material, this composite solar battery roof panels also has waterproof simultaneously, fire prevention, insulation, corrosion resistant advantage.
Description of drawings
Fig. 1 is the partial cross section figure of superposing type composite solar battery roof panels;
Fig. 2 is the partial cross section figure of embedded composite solar battery roof panels;
Fig. 3 is the sectional view of another embodiment of packaging frame;
Fig. 4 is for producing the flow chart of composite solar battery roof panels;
Fig. 5 is for producing the flow chart of individual layer solar module embodiment one;
Fig. 6 is for producing the flow chart of individual layer solar module embodiment one.
The specific embodiment
The present invention can be described in further details by following embodiment, referring to Fig. 1-shown in Figure 6.
A kind of composite solar battery roof panels 20, the material as building the roof is installed in the top, house.This composite solar battery roof panels 20 comprises metal sheet 23 from bottom to top successively, flame-retardant thermal insulation material 22 and individual layer solar module 21.
Described individual layer solar module 21 comprises electro-conductive glass, photoelectric conversion layer and notacoria.Composite solar battery roof panels 20 among the present invention adopts individual layer solar module 21, can alleviate composite solar battery roof panels 20 weight, reduces the requirement of house weight capacity is installed.
The connected mode of individual layer solar module 21 and flame-retardant thermal insulation material 22 has two kinds: superposing type and embedded.
Shown in Figure 1 is superposing type, and the shady face of individual layer solar module 21 is laminated on the flame-retardant thermal insulation material 22.Adopt this mode, because the wall of individual layer solar module 21 is exposed outside, also needs to carry out insulation processing and process.
Shown in Figure 2 is embedded, and the shady face of individual layer solar module 21 and wall are embedded among the flame-retardant thermal insulation material 22.Adopt this mode, the wall of individual layer solar module 21 is sealed by flame-retardant thermal insulation material 22, does not need to pass through insulation processing again.
Preferably, the wall of composite solar battery roof panels 20 is provided with the encapsulation frame, so that its wall is encapsulated.Wall in composite solar battery roof panels 20 adds the encapsulation frame, and the section burr of metal sheet 23 and flame-retardant thermal insulation material 22 are encapsulated, and plays simultaneously the effect of reinforcing typing composite solar battery roof panels 20.
In another embodiment, as shown in Figure 3, described packaging frame also can be served as by the jaws that individual layer solar module 21 is installed.
Described encapsulation frame can be zinc-plating material, and aluminium extruded sections or other have the fixedly material of packaging effect.
Described individual layer solar module 21 can be the crystal silicon solar batteries plate, also can be the amorphous silicon membrane solar panel.
The sensitive surface of individual layer solar module 21 is provided with junction box 211, and this junction box 211 can be arranged on the centre of individual layer solar module 21 sensitive surfaces, and from then on positive and negative lead wires all draws in the junction box; Also can be arranged on the both sides of individual layer solar module 21 sensitive surfaces, positive and negative lead wires is drawn from the junction box of correspondence respectively.
Described flame-retardant thermal insulation material 22 can be rock wool or glass wool, and weight is generally all lighter.Rock wool or glass wool, have heat insulation, the insulation, the fire prevention, protection against the tide, ageing-resistant, erosion-resisting effect is desirable roof Material.
The density of glass wool is about 120kg/m 3, lighter by about 30% than rock wool, for the less building of roof bearing capacity, the preferred glass cotton is as flame-retardant thermal insulation material.
Described metal sheet 23 can be color steel watt, galvanized sheet or aluminium extruded sections.Because flame-retardant thermal insulation material 22 is generally all softer, and villous, laying metal sheet 23 flame-retardant thermal insulation material 22 below can play solid type, effect attractive in appearance.
In the described composite solar battery roof panels 20, the thickness of individual layer solar module 21 is approximately 3-4mm, and the thickness of flame-retardant thermal insulation material 22 can be 2.5cm, 5cm, and 7.5cm, 10cm, 12.5cm, 15cm etc., the thickness of sheet metal 23 is about 1-3mm.
The specification of described composite solar battery roof panels 20 can be 1.1m*1.4m, 1.1m*0.7, and 0.55*0.7 according to the concrete condition on roof, selects the composite solar battery roof panels 20 of applicable different size to install.
The present invention also provides a kind of method of producing above-mentioned composite solar battery roof panels 20, and as shown in Figure 4, the method may further comprise the steps:
(1) makes individual layer solar module 21;
(2) with metal sheet 23, flame-retardant thermal insulation material 22 and individual layer solar module 21 are bonded together from bottom to top successively, and wherein the sensitive surface of individual layer solar module 21 up;
(3) metal sheet 23 to being bonded together, the wall of flame-retardant thermal insulation material 22 and individual layer solar module 21 carries out encapsulation process, makes composite solar battery roof panels 20.
Described individual layer solar module 21 can be the crystal silicon solar batteries plate, also can be the amorphous silicon membrane solar panel.
The sensitive surface of individual layer solar module 21 is provided with junction box 211, and this junction box 211 can be arranged on the centre of individual layer solar module 21 sensitive surfaces, and from then on both positive and negative polarity all draws in the junction box; Also can be placed on the both sides of individual layer solar module 21 sensitive surfaces, positive and negative lead wires is drawn from the junction box of correspondence respectively.
Described flame-retardant thermal insulation material 22 can be rock wool or glass wool.
Described metal sheet 23 can be color steel watt, galvanized sheet or aluminium extruded sections.
In step (3), with the metal sheet 23 that is bonded together, the wall of flame-retardant thermal insulation material 22 and individual layer solar module 21 carries out encapsulation process with packaging frame, and described encapsulation frame can be zinc-plating material, and aluminium extruded sections or other have the fixedly material of packaging effect.
In another embodiment, as shown in Figure 3, described packaging frame also can be served as by the jaws that individual layer solar module 21 is installed.
In step (2), the thickness of individual layer solar module 21 is approximately 3-4mm, and the thickness of flame-retardant thermal insulation material 22 can be 2.5cm, 5cm, and 7.5cm, 10cm, 12.5cm, 15cm etc., the thickness of sheet metal 23 is about 1-3mm.
In step (1), as shown in Figure 5, specifically may further comprise the steps:
(11) generate photoelectric conversion layer at electro-conductive glass;
(12) paste film that one deck has encapsulation and insulation function at the photoelectric conversion layer back side as backboard, make individual layer solar module 21.
Preferably, in step (12), adopt EVA to carry out bonding.Particularly, lay one deck EVA is bonded together photoelectric conversion layer and notacoria with laminating machine between photoelectric conversion layer and film.Described EVA is heated under the effect of laminating machine, thereby have enough viscosity photoelectric conversion layer and notacoria is bonded together.
Described notacoria is TPT film or PET film.
Replacedly, in step (1), as shown in Figure 6, specifically may further comprise the steps:
(11) generate photoelectric conversion layer at electro-conductive glass;
(12) at photoelectric conversion layer back side spraying one deck resin, through natural coagulation, form backboard, make individual layer solar module 21.
Described resin has encapsulation, insulation, erosion-resisting function, can be phenolic resins, epoxy resin, mylar or polyimide resin.
Junction box 211 is installed on the sensitive surface of described individual layer solar module 21, and this junction box 211 can be arranged on the centre of individual layer solar module 21 sensitive surfaces, and from then on positive and negative lead wires all draws in the junction box; Also can be arranged on the both sides of individual layer solar module 21 sensitive surfaces, positive and negative lead wires is drawn from the junction box of correspondence respectively.
Specifically may further comprise the steps in step (2):
(21) in the one side glue coated of metal sheet 23;
(22) be coated with lay flame-retardant thermal insulation material 22 on the one side of glue at metal sheet 23;
(23) glue coated on the shady face of individual layer solar module 21;
(24) the individual layer solar module 21 that shady face is coated with glue is laid on the flame-retardant thermal insulation material 22, and the sensitive surface of wherein said individual layer solar module 21 up;
Replacedly, the shady face of individual layer solar module 21 and wall are embedded among the flame-retardant thermal insulation material 22;
(25) sensitive surface at the individual layer solar module 21 that is positioned at the superiors applies uniform pressure, and with metal sheet 23, flame-retardant thermal insulation material 22 is in the same place with individual layer solar module 21 laminate adhesive.
In order to reach desirable bonding effect, and be convenient to realize, can place weight at the sensitive surface of individual layer solar module 21 and carry out pressing, and keep 8-10 hour, so that metal sheet 23, flame-retardant thermal insulation material 22 and individual layer solar module 21 are bonded together securely.
Composite solar battery roof panels 20 provided by the present invention, light-duty, attractive in appearance, protection against the tide, insulation, corrosion-resistant, and production method is simple, is easy to realize.
Should be appreciated that in the situation that do not depart from its spirit and central feature the present invention can the realization of other form.Therefore here embodiment and concrete embodiment is schematically not to be restricted, and the present invention is not limited in the detailed description given here.

Claims (17)

1. a composite solar battery roof panels is characterized in that, this composite solar battery roof panels comprises metal sheet from bottom to top successively, flame-retardant thermal insulation material and individual layer solar module.
2. composite solar battery roof panels as claimed in claim 1 is characterized in that, the wall of described composite solar battery roof panels is provided with the encapsulation frame.
3. composite solar battery roof panels as claimed in claim 2 is characterized in that, the shady face of described individual layer solar module and wall are embedded among the described flame-retardant thermal insulation material.
4. composite solar battery roof panels as claimed in claim 3 is characterized in that, the sensitive surface of described individual layer solar module is provided with junction box.
5. composite solar battery roof panels as claimed in claim 4 is characterized in that, described set of terminal box is in the centre of individual layer solar module sensitive surface, and the positive and negative lead wires of individual layer solar module is all drawn from this junction box.
6. composite solar battery roof panels as claimed in claim 4 is characterized in that, described set of terminal box is in the both sides of individual layer solar module sensitive surface, and the positive and negative lead wires of individual layer solar module is drawn from the junction box of correspondence respectively.
7. composite solar battery roof panels as claimed in claim 4 is characterized in that, described individual layer solar module is crystal silicon solar batteries plate or amorphous silicon thin-film solar cell plate.
8. such as the described composite solar battery roof panels of claim 1-7, it is characterized in that, described flame-retardant thermal insulation material is rock wool or glass wool.
9. such as the described composite solar battery roof panels of claim 1-7, it is characterized in that, described sheet metal is color steel watt, galvanized sheet or aluminium extruded sections.
10. the production method of a composite solar battery roof panels may further comprise the steps:
(1) makes the individual layer solar module;
(2) with metal sheet, flame-retardant thermal insulation material and individual layer solar module are bonded together from bottom to top successively, and wherein the sensitive surface of individual layer solar module up;
(3) metal sheet to being bonded together, the wall of flame-retardant thermal insulation material and individual layer solar module carries out encapsulation process, makes the composite solar battery roof panels.
11. production method as claimed in claim 10 is characterized in that, in step (1), specifically may further comprise the steps:
(11) generate photoelectric conversion layer at electro-conductive glass;
(12) paste film that one deck has encapsulation and insulation function at the photoelectric conversion layer back side as backboard, make the individual layer solar module.
12. production method as claimed in claim 10 is characterized in that, in step (1), specifically may further comprise the steps:
(11) generate photoelectric conversion layer at electro-conductive glass;
(12) at photoelectric conversion layer back side spraying one deck resin, through natural coagulation, form backboard, make the individual layer solar module.
13. production method as claimed in claim 10, it is characterized in that, in step (3), with the metal sheet that is bonded together, the wall of flame-retardant thermal insulation material and individual layer solar module carries out encapsulation process with packaging frame, and described encapsulation frame is zinc-plating material or aluminium extruded sections.
14. production method as claimed in claim 10 is characterized in that, described individual layer solar module comprises electro-conductive glass, photoelectric conversion layer and notacoria.
15. production method as claimed in claim 10 is characterized in that, on the sensitive surface of described individual layer solar module junction box is installed.
16. such as the described production method of claim 10-15, it is characterized in that, described flame-retardant thermal insulation material is rock wool or glass wool.
17. such as the described production method of claim 10-15, it is characterized in that, described sheet metal is color steel watt, galvanized sheet or aluminium extruded sections.
CN2012100824229A 2012-03-23 2012-03-23 Compound solar battery roof faceplate and production method thereof Pending CN103321360A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012100824229A CN103321360A (en) 2012-03-23 2012-03-23 Compound solar battery roof faceplate and production method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012100824229A CN103321360A (en) 2012-03-23 2012-03-23 Compound solar battery roof faceplate and production method thereof

Publications (1)

Publication Number Publication Date
CN103321360A true CN103321360A (en) 2013-09-25

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103556797A (en) * 2013-11-15 2014-02-05 宁夏东旭太阳能科技有限公司 Thin-film solar cell wall combined member
CN105155786A (en) * 2015-08-14 2015-12-16 广西南宁环球汇狮新型建材有限公司 Solar panel heat-insulating brick
CN105908907A (en) * 2016-04-14 2016-08-31 湖北卓宝建筑节能科技有限公司 Photovoltaic roof sheathing
CN106284855A (en) * 2016-09-18 2017-01-04 天津城建大学 A kind of compound curved surface photoelectric integral plate and preparation method thereof

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JPH09119202A (en) * 1995-10-25 1997-05-06 Kanegafuchi Chem Ind Co Ltd High-rigidity solar cell module
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CN101675528A (en) * 2006-12-22 2010-03-17 路美它公司 Photovoltaic module for roofs
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CN202611136U (en) * 2012-03-23 2012-12-19 沙嫣 Composite solar cell roof panel

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Publication number Priority date Publication date Assignee Title
JPH09119202A (en) * 1995-10-25 1997-05-06 Kanegafuchi Chem Ind Co Ltd High-rigidity solar cell module
JP2005009130A (en) * 2003-06-18 2005-01-13 Fuji Electric Holdings Co Ltd Roof material separation type solar battery module
CN1816916B (en) * 2003-07-07 2010-11-17 陶氏康宁公司 Solar battery assembly, its packaging method and uses of liquid siloxane in packaging solar battery assembly
JP2005113430A (en) * 2003-10-03 2005-04-28 Gantan Beauty Ind Co Ltd Cladding-integrated solar energy conversion device, and cladding structure
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103556797A (en) * 2013-11-15 2014-02-05 宁夏东旭太阳能科技有限公司 Thin-film solar cell wall combined member
CN105155786A (en) * 2015-08-14 2015-12-16 广西南宁环球汇狮新型建材有限公司 Solar panel heat-insulating brick
CN105908907A (en) * 2016-04-14 2016-08-31 湖北卓宝建筑节能科技有限公司 Photovoltaic roof sheathing
CN106284855A (en) * 2016-09-18 2017-01-04 天津城建大学 A kind of compound curved surface photoelectric integral plate and preparation method thereof

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