CN106485833B - Intelligent article distribution control device and method - Google Patents

Intelligent article distribution control device and method Download PDF

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Publication number
CN106485833B
CN106485833B CN201611147838.9A CN201611147838A CN106485833B CN 106485833 B CN106485833 B CN 106485833B CN 201611147838 A CN201611147838 A CN 201611147838A CN 106485833 B CN106485833 B CN 106485833B
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article
motor
microprocessor
stepping motor
screw rod
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CN106485833A (en
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刘长红
裴九雄
苏伟强
陈坤森
林俊杰
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Guangzhou Yucheng Fire Technology Co ltd
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Guangzhou University
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    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F11/00Coin-freed apparatus for dispensing, or the like, discrete articles
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F17/00Coin-freed apparatus for hiring articles; Coin-freed facilities or services
    • G07F17/10Coin-freed apparatus for hiring articles; Coin-freed facilities or services for means for safe-keeping of property, left temporarily, e.g. by fastening the property
    • G07F17/12Coin-freed apparatus for hiring articles; Coin-freed facilities or services for means for safe-keeping of property, left temporarily, e.g. by fastening the property comprising lockable containers, e.g. for accepting clothes to be cleaned

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Control Of Position Or Direction (AREA)
  • Vending Machines For Individual Products (AREA)

Abstract

The invention relates to an intelligent article distribution control device and method, wherein the device comprises a serial port screen module, a microprocessor, a base mechanism, a rotating mechanism, a lifting mechanism and a telescopic mechanism, wherein the rotating mechanism, the lifting mechanism and the telescopic mechanism are arranged on a base; the rotating mechanism comprises a first stepping motor, a first gear, a second gear, a turntable and an optical axis; the lifting mechanism comprises a second stepping motor, a coupler and a lifting screw rod; the telescopic mechanism comprises a through motor, a linear flange bearing, a flange nut, a tray and a push head. When various articles are faced, the required articles can be quickly and accurately distributed, and the time wasted in finding a plurality of articles one by one is greatly reduced; different types of items as required can be dispensed out of order and are therefore suitable for serving the task of dispensing different types of items.

Description

Intelligent article distribution control device and method
Technical Field
The invention belongs to the technical field of intelligent distribution, and particularly relates to an intelligent article distribution control device and method, which are suitable for places such as schools for distributing keys and cards, pharmacies for distributing medicines, maintenance shops for distributing small parts and the like.
Background
People often face one such situation in life: when an article is needed, it is within a large stack of various types of articles and can only be retrieved piece by piece from the stack. Much valuable time is wasted in the search process. For example, schools need to distribute small items such as student cards and dormitory keys to newborns, for example, pharmacies need to distribute medicines with corresponding names, and for example, maintenance stores need to distribute small items. These all consume more time and effort and are less efficient.
In the prior art, a plurality of dispensing devices for dispensing articles are used, such as a supermarket vending machine, an automatic card outlet machine of a bank, a card outlet machine of a parking lot and the like. However, these dispensers are all ordered, that is, they can only dispense corresponding similar articles in a set order, and they cannot dispense different types of articles required out of order, and therefore they are not suitable for performing the work of dispensing different types of articles.
Disclosure of Invention
The invention aims to provide an intelligent article distribution control device and correspondingly provides an intelligent article distribution control method, which can distribute any specified article out of order and realize accurate and rapid distribution.
In order to achieve the purpose, the invention provides an intelligent article distribution control device, which comprises a serial port screen module, a microprocessor, a base mechanism, a rotating mechanism, a lifting mechanism and a telescopic mechanism, wherein the rotating mechanism, the lifting mechanism and the telescopic mechanism are arranged on the base;
the base mechanism comprises support legs and a bottom plate arranged on the support legs;
the rotating mechanism comprises a first stepping motor, a first gear, a second gear, a turntable and an optical axis; an output shaft of the first stepping motor is in transmission connection with a first gear, and the first gear is meshed with a second gear; the turntable is fixedly connected with the second gear through a jackscrew and is respectively positioned above and below the bottom plate; the optical axis is vertically fixed on the turntable;
the lifting mechanism comprises a second stepping motor, a coupler and a lifting screw rod; the second stepping motor is arranged on the rotary table, the lifting screw rod is vertically positioned above the rotary table, and the bottom of the lifting screw rod is in transmission connection with the second stepping motor through a coupler;
the telescopic mechanism comprises a through motor, a linear flange bearing, a flange nut, a tray and a push head; the linear flange bearing is sleeved on the optical axis, and the tray is fixed on the linear flange bearing; the periphery of the flange nut is fixed with the tray, and an inner hole of the flange nut is in threaded sleeve joint with the lifting screw rod; the penetrating motor and the pushing head are fixed on the tray, and an output shaft of the penetrating motor is in transmission connection with the pushing head;
the first stepping motor, the second stepping motor and the penetrating motor are in communication connection with the microprocessor respectively; the microprocessor is in communication connection with the serial port screen module through a USART serial port.
In a further preferred scheme of the invention, the rotating mechanism further comprises a fixing plate and a fixing screw rod; the fixed screw rod is vertically fixed on the turntable, and the fixed plate is installed at the tops of the fixed screw rod, the optical axis and the lifting screw rod so as to keep the fixed screw rod, the optical axis and the top of the lifting screw rod stable.
In a further preferred scheme of the invention, the serial port screen module further comprises a reset mechanism, wherein the reset mechanism comprises a first touch switch and a second touch switch which are in communication connection with the serial port screen module; the first touch switch is arranged at the initial angle position of the tray and used for limiting the rotation angle of the tray; the second touch switch is arranged below the optical axis and located at the initial height position of the tray and used for limiting the descending height of the tray.
In a further preferred embodiment of the present invention, the rotating mechanism further comprises a thrust bearing, which is sleeved in the rotating disc and located at a contact position between the rotating disc and the bottom plate.
In a further preferred aspect of the present invention, the telescopic mechanism further includes a fixed sleeve; the output shaft that runs through the motor is the lead screw, and fixed sleeve fixes on running through the motor, and the pot head is overlapped on fixed sleeve to the one end of pushing away, and the other end is connected with the output shaft transmission that runs through the motor.
In a further preferred scheme of the invention, the article fence is further included, and the base mechanism further comprises a top plate which is arranged on the support legs and is positioned above the bottom plate; the article column is fixed on the top plate and positioned on the periphery of the fixed screw rod, the optical axis, the lifting screw rod and the telescopic mechanism on the top plate.
In a further preferred scheme of the invention, the serial port screen module is a USART HMI intelligent serial port screen, and the microprocessor is an Atmega16 processor.
In a further preferred scheme of the invention, the first stepping motor, the second stepping motor and the penetrating motor are all four-phase stepping motors, the torque is 1.2N, and the driving module is TB6560 to drive the motors.
The invention correspondingly provides an intelligent article distribution control method, which is based on the intelligent article distribution control device and comprises the following steps:
the serial port screen module identifies the user identity, sends the article code associated with the user identity to the microprocessor through a USART serial port transmission mode, and the microprocessor determines the article position according to the article code and sequentially executes the following control: controlling the first stepping motor to work to enable the pushing head to rotate to an angle corresponding to the position of the article; controlling a second stepping motor to work to enable the pushing head to ascend and descend to a height corresponding to the position of the article; and controlling the penetration motor to work to enable the push head to stretch out and push out the article by the corresponding length.
In a further preferred embodiment of the present invention, the method specifically comprises the following steps:
a1, respectively initializing the microprocessor and the serial screen module;
a2, the serial screen module receives an account and a password input by a user;
a3, the serial screen module checks the account number and the password with the account and the password stored in the EEPROM, judges whether the input account password is correct, identifies the user identity if the input account password is correct, and carries out the next step, otherwise returns to the previous step;
a4, the serial screen module sends the related goods code to the microprocessor through USART serial transmission mode according to the user identity;
a5, analyzing the position of the article by the microprocessor according to the received article code;
a6, controlling the first stepping motor to work by the microprocessor to enable the pushing head to rotate to an angle corresponding to the position of the article;
a7, controlling the second step motor to work by the microprocessor to enable the push head to rise to the height corresponding to the position of the article;
a8, controlling the penetration motor to work to enable the push head to stretch by a corresponding length so as to push the article out;
and A9, finishing the distribution of the primary item.
Has the beneficial effects that; when various articles are faced, the required articles can be quickly and accurately distributed, and the time wasted in finding a plurality of articles one by one is greatly reduced; different types of items as required can be dispensed out of order and are therefore suitable for serving the task of dispensing different types of items.
Drawings
Fig. 1 is a schematic perspective view of a main structure of an intelligent article distribution control device according to an embodiment.
Fig. 2 is a schematic plan view corresponding to fig. 1.
Fig. 3 is a schematic perspective view of the overall structure of an intelligent article distribution control device according to an embodiment.
Fig. 4 is a functional circuit connection block diagram of an intelligent article distribution control device according to an embodiment.
In the figure: 11-feet, 12-bottom plate, 13-top plate, 14-fixed supporting rod;
21-a first stepping motor, 22-a first gear, 23-a second gear, 24-a turntable, 25-an optical axis, 26-a fixed plate, 27-a fixed screw rod and 28-a thrust bearing;
31-a second stepping motor, 32-a coupler and 33-a lifting screw rod;
41-a penetrating motor, 42-a linear flange bearing, 43-a flange nut, 44-a tray, 45-a pushing head and 46-a fixed sleeve;
51-a first touch switch, 52-a second touch switch;
60-article column.
Detailed Description
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings and examples.
Example one
Referring to fig. 1 to 4, the intelligent article distribution control device provided in this embodiment includes a serial port screen module, a microprocessor, a base mechanism, and a rotating mechanism, a lifting mechanism, and a telescoping mechanism mounted on the base. Wherein:
the base mechanism comprises a supporting leg 11 and a bottom plate 12 arranged on the supporting leg 11; in order to eliminate other auxiliary devices in specific use, the base mechanism further comprises a top plate 13 mounted on the support legs 11 and above the bottom plate 12, the top plate 13 can be used for fixing the article column 60, as shown in fig. 3, and the article column 60 has a plurality of loading slots for placing articles of the same type or different types.
The rotating mechanism comprises a first stepping motor 21, a first gear 22, a second gear 23, a turntable 24 and an optical axis 25; the output shaft of the first stepping motor 21 is in transmission connection with a first gear 22, and the first gear 22 is meshed with a second gear 23; the rotary table 24 is fixedly connected with the second gear 23 through a jackscrew and is respectively positioned above and below the bottom plate 12; an optical axis 25 is fixed vertically above the turntable 24. When the first stepping motor 21 is turned on, the first gear 22, the second gear 23, the rotary plate 24 and the optical axis 25 are sequentially driven.
The lifting mechanism comprises a second stepping motor 31, a coupler 32 and a lifting screw rod 33; the second stepping motor 31 is installed on the rotary table 24, the lifting screw 33 is vertically positioned above the rotary table 24, and the bottom of the lifting screw is in transmission connection with the second stepping motor 31 through a coupler 32. When the second stepping motor 31 is turned on, the lifting screw 33 is driven to rotate.
The telescopic mechanism comprises a through motor 41, a linear flange bearing 42, a flange nut 43, a tray 44 and a push head 45; a linear flange bearing 42 is sleeved on the optical axis 25, and a tray 44 is fixed on the linear flange bearing 42; the periphery of the flange nut 43 is fixed with the tray 44 through screws, and an inner hole of the flange nut is in threaded sleeve joint with the lifting screw rod 33; the penetrating motor 41 and the pushing head 45 are fixed on the tray 44, and an output shaft of the penetrating motor 41 is in transmission connection with the pushing head 45. Since the tray 44 is fixed by the linear flange bearing 42 via the optical axis 25 and the flange nut 43 is fixed by the tray 44, the flange nut 43 will move up and down along the elevating screw 33 after the penetration motor 41 is turned on, and the linear flange bearing 42 and the tray 44 will also move up and down together. The tray 44 is fitted over the optical axis 25 by means of a linear flange bearing 42 to reduce friction.
In this embodiment, the serial port screen module is a USART HMI intelligent serial port screen, and the microprocessor is an Atmega16 processor. As shown in fig. 4, the first stepping motor 21, the second stepping motor 31 and the penetration motor 41 are respectively in communication connection with the microprocessor; and the microprocessor is in communication connection with the serial port screen module through a USART serial port. The first stepping motor 21, the second stepping motor 31 and the penetrating motor 41 are all four-phase stepping motors with the torque of 1.2N and are driven by a TB6560 driving module.
In a further optimized design of this embodiment, the rotating mechanism further includes a fixing plate 26 and a fixing screw 27, and 2 fixing screws 27 can be provided; the fixed screw 27 is vertically fixed on the turntable 24, and the fixed plate 26 is installed on the top of the fixed screw 27, the optical axis 25 and the lifting screw 33, so that the top of the fixed screw 27, the optical axis 25 and the lifting screw 33 is kept stable, the whole body is more balanced, and the fixed screw is not easy to topple.
In a further optimized design of the present embodiment, the present invention further comprises a reset mechanism, wherein the reset mechanism comprises a first touch switch 51 and a second touch switch 52; the first touch switch 51 is installed at an initial angular position of the tray 44 (specifically, installed on a fixed pole 14 fixed on the top plate 13), and is electrically connected to the first stepping motor 21 for defining a rotation angle of the tray 44; the second touch switch 52 is installed below the optical axis 25, is located at an initial height position of the tray 44, and is electrically connected to the second stepping motor 31 for defining a lowered height of the tray 44. Therefore, when the first touch switch 51 is touched during the rotation of the tray 44, the first stepping motor 21 is controlled to be turned off (rotation is stopped), and when the second touch switch 52 is touched during the descent of the tray 44, the second stepping motor 22 is controlled to be turned off.
In a further preferred embodiment, the rotating mechanism further comprises a thrust bearing 28, which is fitted in the rotary disk 24 at the contact position between the rotary disk 24 and the bottom plate 12 to reduce the friction force.
In a further preferred design of this embodiment, the telescoping mechanism further comprises a fixed sleeve 46; the output shaft of the through motor 41 is a screw rod, the fixing sleeve 46 is fixed on the through motor 41, one end of the pushing head 45 is sleeved on the fixing sleeve 46, and the other end is in transmission connection with the output shaft of the through motor 41. Because the pushing head 45 is limited by the fixing sleeve 46, it will not rotate along the rotation direction of the output shaft of the penetrating motor 41, but will do telescopic motion along the length direction of the output shaft of the penetrating motor 41.
In this embodiment, the article column 60 is located around the fixing screw 27, the optical axis 25, the lifting screw 33, and the telescopic mechanism on the top surface of the top plate 13.
Example two
An intelligent article distribution control method according to the second embodiment is based on the intelligent article distribution control device according to the first embodiment, and therefore, referring to fig. 1 to 3, the method mainly includes:
the serial port screen module identifies the user identity, sends the article code associated with the user identity to the microprocessor through a USART serial port transmission mode, and the microprocessor determines the article position according to the article code and sequentially executes the following control: controlling the first stepping motor to work to enable the pushing head to rotate to an angle corresponding to the position of the article; controlling a second stepping motor to work to enable the pushing head to ascend and descend to a height corresponding to the position of the article; and controlling the penetration motor to work to enable the push head to stretch out and push out the article by the corresponding length.
The specific steps of the second embodiment are as follows:
s100, respectively initializing a microprocessor and a serial port screen module;
s200, receiving an account and a password input by a user through a serial port screen module;
s300, the serial port screen module checks the account number and the password with the account and the password stored in the EEPROM, judges whether the input account password is correct or not, identifies the identity of the user if the input account password is correct, and carries out the next step, otherwise returns to the previous step;
s400, the serial port screen module sends the related article codes to the microprocessor through a USART serial port transmission mode according to the user identity;
s500, analyzing the position of the article by the microprocessor according to the received article code;
s600, controlling the first stepping motor to work by the microprocessor to enable the pushing head to rotate to an angle corresponding to the position of the article;
s700, controlling the second stepping motor to work by the microprocessor to enable the pushing head to ascend and descend to a height corresponding to the position of the article;
s800, controlling a penetration motor to work to enable the push head to stretch by a corresponding length so as to push out an article;
and S900, finishing distribution of the primary articles.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. An intelligent distribution control device for articles is characterized in that,
the device comprises a serial port screen module, a microprocessor, a base mechanism, a rotating mechanism, a lifting mechanism and a telescopic mechanism, wherein the rotating mechanism, the lifting mechanism and the telescopic mechanism are arranged on the base;
the base mechanism comprises support legs and a bottom plate arranged on the support legs;
the rotating mechanism comprises a first stepping motor, a first gear, a second gear, a turntable and an optical axis; an output shaft of the first stepping motor is in transmission connection with a first gear, and the first gear is meshed with a second gear; the turntable is fixedly connected with the second gear through a jackscrew and is respectively positioned above and below the bottom plate; the optical axis is vertically fixed on the turntable;
the lifting mechanism comprises a second stepping motor, a coupler and a lifting screw rod; the second stepping motor is arranged on the rotary table, the lifting screw rod is vertically positioned above the rotary table, and the bottom of the lifting screw rod is in transmission connection with the second stepping motor through a coupler;
the telescopic mechanism comprises a through motor, a linear flange bearing, a flange nut, a tray and a push head; the linear flange bearing is sleeved on the optical axis, and the tray is fixed on the linear flange bearing; the periphery of the flange nut is fixed with the tray, and an inner hole of the flange nut is in threaded sleeve joint with the lifting screw rod; the penetrating motor and the pushing head are fixed on the tray, and an output shaft of the penetrating motor is in transmission connection with the pushing head;
the first stepping motor, the second stepping motor and the penetrating motor are in communication connection with the microprocessor respectively; the microprocessor is in communication connection with the serial port screen module through a USART serial port, the serial port screen module identifies the user identity, the article code associated with the user identity is sent to the microprocessor through a USART serial port transmission mode, and the microprocessor determines the position of the article according to the article code.
2. The intelligent distribution control device of items according to claim 1,
the rotating mechanism further comprises a fixing plate and a fixing screw rod; the fixed screw rod is vertically fixed on the turntable, and the fixed plate is installed at the tops of the fixed screw rod, the optical axis and the lifting screw rod so as to keep the fixed screw rod, the optical axis and the top of the lifting screw rod stable.
3. The intelligent distribution control device of items according to claim 2,
the serial port screen module is communicated with the serial port screen module through a first touch switch and a second touch switch; the first touch switch is arranged at the initial angle position of the tray and used for limiting the rotation angle of the tray; the second touch switch is arranged below the optical axis and located at the initial height position of the tray and used for limiting the descending height of the tray.
4. The intelligent distribution control device of items according to claim 3,
the rotating mechanism further comprises a thrust bearing which is sleeved in the rotary disc and is positioned at the contact position of the rotary disc and the bottom plate.
5. The intelligent distribution control device of items according to claim 4,
the telescopic mechanism further comprises a fixed sleeve; the output shaft that runs through the motor is the lead screw, and fixed sleeve fixes on running through the motor, and the pot head is overlapped on fixed sleeve to the one end of pushing away, and the other end is connected with the output shaft transmission that runs through the motor.
6. The intelligent distribution control device of items according to claim 5,
the base mechanism further comprises a top plate which is arranged on the support legs and is positioned above the bottom plate; the article column is fixed on the top plate and positioned on the periphery of the fixed screw rod, the optical axis, the lifting screw rod and the telescopic mechanism on the top plate.
7. The intelligent distribution control apparatus of items according to any one of claims 1 to 6,
the serial port screen module is a USART HMI intelligent serial port screen, and the microprocessor is an Atmega16 processor.
8. The intelligent distribution control device of items according to claim 7,
the first stepping motor, the second stepping motor and the penetrating motor are all four-phase stepping motors, the torque is 1.2N, and the driving module TB6560 is adopted for driving.
9. An intelligent distribution control method of articles is characterized in that,
the intelligent distribution control device for the items based on any one of claims 1 to 8, comprising the following steps:
the serial port screen module identifies the user identity, sends the article code associated with the user identity to the microprocessor through a USART serial port transmission mode, and the microprocessor determines the article position according to the article code and sequentially executes the following control: controlling the first stepping motor to work to enable the pushing head to rotate to an angle corresponding to the position of the article; controlling a second stepping motor to work to enable the pushing head to ascend and descend to a height corresponding to the position of the article; and controlling the penetration motor to work to enable the push head to stretch out and push out the article by the corresponding length.
10. The intelligent distribution control method of items according to claim 9,
the method specifically comprises the following steps:
a1, respectively initializing the microprocessor and the serial screen module;
a2, the serial screen module receives an account and a password input by a user;
a3, the serial screen module checks the account number and the password with the account and the password stored in the EEPROM, judges whether the input account password is correct, identifies the user identity if the input account password is correct, and carries out the next step, otherwise returns to the previous step;
a4, the serial screen module sends the related goods code to the microprocessor through USART serial transmission mode according to the user identity;
a5, analyzing the position of the article by the microprocessor according to the received article code;
a6, controlling the first stepping motor to work by the microprocessor to enable the pushing head to rotate to an angle corresponding to the position of the article;
a7, controlling the second step motor to work by the microprocessor to enable the push head to rise to the height corresponding to the position of the article;
a8, controlling the penetration motor to work to enable the push head to stretch by a corresponding length so as to push the article out;
and A9, finishing the distribution of the primary item.
CN201611147838.9A 2016-12-13 2016-12-13 Intelligent article distribution control device and method Active CN106485833B (en)

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