CN106459781A - Regeneration and Utilization Method of Heavy Oil Desulfurization Catalyst - Google Patents

Regeneration and Utilization Method of Heavy Oil Desulfurization Catalyst Download PDF

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Publication number
CN106459781A
CN106459781A CN201580016377.9A CN201580016377A CN106459781A CN 106459781 A CN106459781 A CN 106459781A CN 201580016377 A CN201580016377 A CN 201580016377A CN 106459781 A CN106459781 A CN 106459781A
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catalyst
heavy oil
oil desulfurization
vanadium
regeneration
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CN106459781B (en
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岩本隆郎
岩本隆一郎
三宅圭祐
山田纯司
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Idemitsu Kosan Co Ltd
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Idemitsu Kosan Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/883Molybdenum and nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/20Sulfiding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J38/00Regeneration or reactivation of catalysts, in general
    • B01J38/04Gas or vapour treating; Treating by using liquids vaporisable upon contacting spent catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J38/00Regeneration or reactivation of catalysts, in general
    • B01J38/04Gas or vapour treating; Treating by using liquids vaporisable upon contacting spent catalyst
    • B01J38/12Treating with free oxygen-containing gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J38/00Regeneration or reactivation of catalysts, in general
    • B01J38/48Liquid treating or treating in liquid phase, e.g. dissolved or suspended
    • B01J38/50Liquid treating or treating in liquid phase, e.g. dissolved or suspended using organic liquids
    • B01J38/56Hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J38/00Regeneration or reactivation of catalysts, in general
    • B01J38/72Regeneration or reactivation of catalysts, in general including segregation of diverse particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/887Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/8877Vanadium, tantalum, niobium or polonium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/19Catalysts containing parts with different compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/633Pore volume less than 0.5 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/6350.5-1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects
    • C10G2300/706Catalytic metal recovery
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Catalysts (AREA)

Abstract

The method for regenerating and utilizing a heavy oil desulfurization catalyst of the present invention is characterized by comprising the steps of removing a heavy oil desulfurization catalyst which is packed in 1 heavy oil desulfurization device and has a permissible metal amount MPr1 represented by the following formula (1) of less than 0, regenerating the removed heavy oil desulfurization catalyst, and packing the regenerated heavy oil desulfurization catalyst in at least 1 different heavy oil desulfurization device, and also characterized by including the steps of harvesting and seeding MPr1= (PV/2Vv) × {8 × 10 {5×(PD)1.3× (Sp/Vp) - (VA1+ VA2) where PV is the pore volume when a new catalyst is used, Vv is the volume when 1 mass% of vanadium is deposited on 1kg of a new catalyst and is regarded as vanadium sulfide, PD is the average pore diameter when a new catalyst is used, Sp is the average outer surface area of 1 particle when a new catalyst is used, Vp is the average volume of 1 particle when a new catalyst is used, VA1 is the amount (mass%) of vanadium deposited in the original apparatus, and VA2 is the amount of vanadium deposited when a regenerated catalyst is used in the same apparatus.

Description

The regeneration method of heavy oil desulfurization catalyst
Technical field
The present invention relates to the regeneration method of heavy oil desulfurization catalyst used in the hydrodesulfurization of heavy oil is processed.
Background technology
Exist in petroleum refinement multiple the step to refine various fractions is processed by hydrofinishing, develop various for this Catalyst.In such catalyst, there is desulphurization and denitrification catalyst, the desulfurization of heavy light oil of Petroleum, kerosene and light oil etc. Desulphurization and denitrification catalyst of denitrification catalyst, Cracking catalyst and residual oil and heavy oil etc. etc..Wherein, relatively low to boiling point and vanadium Deng the substantially zeroed Petroleum of the content of metal impurities, kerosene and light oil etc. carry out when hydrofinishing is processed the catalyst that uses because Using and the degradation that leads to is little.
Catalyst Petroleum, kerosene and light oil etc. being carried out use when hydrofinishing is processed will not be because of metal impurities such as vanadium And deteriorate, the deterioration of catalyst is to be led to by the accumulation of a small amount of carbonaceous.Therefore, as long as by burning carbon from catalyst Remove, then catalyst can be recycled.Further, for the removing of carbonaceous, because the amount of the carbonaceous on catalyst is few, Therefore just can be with regenerated catalyst without tight Combustion System.Additionally, through use catalyst in also there is degradation Such catalyst can directly be recycled by few catalyst without Regeneration Treatment.
Recently, the hydrofinishing for heavy light oil and decompression light oil etc. processes catalyst, is also carried out regeneration thus profit again With establishing renovation process and the reuse method of this catalyst.For example, it is hydrogenated with used in heavy Unicracking-JHC technique Cracking catalyst and for its pre-treatment hydrodenitrogenation catalyst activated by hydrogen or oxygen activation and be reproduced, recycle.This The catalyst being used for the hydrofinishing process of distillate oil a bit is used for the few raw oil of metal impurities, and therefore the metal such as vanadium is in catalysis Accumulation in agent is few.Additionally, the carbonaceous being piled up on catalyst is also few, the carbonaceous being piled up on catalyst is easily burnt.Therefore, When being regenerated by burning, catalyst surface is not up to so high temperature, the catalyst therefore leading to because of Regeneration Treatment Pore structure and active metal support state change little, heavy light oil and the decompression distillate oil such as light oil can be re-used for Process (with reference to non-patent literature 1).
But, also comprise high boiling fraction or the heavy oil of the fraction that cannot distill comprise substantial amounts of asphalitine composition etc. easily The composition of carbonization and metal impurities, the used catalyst after using in hydrofinishing is processed piles up substantial amounts of carbonaceous and gold Belong to composition.Remove due to simply cannot have carbonaceous and the used catalyst of metal ingredient carbonaceous from accumulation simultaneously, because This must remove carbonaceous at high combustion temperatures.Therefore, the pore structure of the catalyst leading to because of Regeneration Treatment and active metal The change supporting state become big, the function of removing the catalyst after carbonaceous significantly reduces (with reference to non-patent literature 2 and non-patent Document 3).Thus, used in the hydrofinishing of heavy oil is processed, catalyst is going out of use without in the case of recycling.
But, in order to reduce garbage and cut down catalyst cost it is important that in the hydrofinishing of heavy oil Used in process, catalyst is regenerated and is recycled.Reuse method as regenerated catalyst is it is known that such as patent is civilian Offer the hydrodesulfurizationprocess process of the renovation process of catalyst for hydroprocessing of heavy oil described in 1 and the mink cell focus described in patent documentation 2. The renovation process of the catalyst for hydroprocessing of heavy oil according to patent documentation 1, in mink cell focus hydrofinishing handling process Regeneration Treatment is carried out to the catalyst inactivating because using, can be by by its pore volume, pore diameter, vanadium accumulating amount and unit The metal allowance that the external surface area of volume calculates is the regeneration hydrotreating catalyst of particular value again in the hydrogenation of mink cell focus Utilize in process.Additionally, the hydrodesulfurizationprocess process of the mink cell focus according to patent documentation 2, by because of the hydrogenation in mink cell focus etc. In handling process using and inactivate thus unserviceable catalyst carries out Regeneration Treatment, such that it is able to effectively apply flexibly.
Prior art literature
Patent documentation
Patent documentation 1:No. 3708381 publications of Japanese Patent Publication No.
Patent documentation 2:No. 3527635 publications of Japanese Patent Publication No.
Non-patent literature
Non-patent literature 1:Stadies in Surface and Catalysis, volume 88, P199 (1994)
Non-patent literature 2:Catal.Today, rolls up the 17, the 4th phase, P539 (1993)
Non-patent literature 3:Catal.Rev.Sci.Eng., 33 (3 & 4), P281 (1991).
Content of the invention
Problems to be solved by the invention
However, in the renovation process of catalyst for hydroprocessing of heavy oil described in patent documentation 1, becoming regenerated catalyst raw material The physical property of used catalyst depends on raw material, operating condition, and reproducibility is caused with significant impact, therefore harsh for operating For spending high device, not necessarily can serve as regenerated catalyst.Additionally, the hydrodesulfurization of the mink cell focus described in patent documentation 2 Method only proposes the renovation process that 1 table apparatus only carry out 1 time, not continuous and stable renovation process.Therefore, the present invention Purpose is, provides making profits again of the heavy oil desulfurization catalyst that can effectively further used catalyst be recycled Use method.
The means of solve problem
The present inventor etc. has made intensive studies, even it was found that in heavy-oil hydrogenation refinement treatment using and inactivate and The catalyst of use cannot regenerated, by using outer by pore volume, pore diameter, vanadium accumulating amount and unit volume in the past The metal allowance that surface calculates judging whether it can be used for the regenerated catalyst in other devices and applied, from And can stably apply flexibly regenerated catalyst in multiple device entirety to greatest extent, thus complete the present invention.That is, the present invention As described below.
[1] the regeneration method of heavy oil desulfurization catalyst is it is characterised in that possess following steps:
Taking-up is filled in the heavy oil desulfurization that the metal allowance MPr1 shown in 1 heavy oil desulfurization device and following formula (1) is less than 0 and urges The step of agent;The step regenerating the heavy oil desulfurization catalyst being removed;And, by the heavy oil desulfurization catalyst filling through regeneration To the step of other different at least one heavy oil desulfurization devices,
・MPr1=(PV/2Vv)×{8×105×(PD)1.3}×(Sp/Vp)-(VA1+VA2) …(1)
In formula (1), each symbol represents following implications respectively:
PV:Pore volume (m during raw catelyst3/kg)
Vv:When 1 mass % vanadium is piled up on 1kg raw catelyst, it is considered as volume=3.8 × 10 during vanadic sulfide-6(m3/%kg)
PD:Average pore diameter (m) during raw catelyst
Sp:The average outer surface of 1 granule during raw catelyst amasss (m2)
Vp:Average external volume (the m of 1 granule during raw catelyst3)
VA1:The vanadium accumulating amount (quality %) of accumulation in original device, it is in terms of raw catelyst benchmark
VA2:Use the vanadium accumulating amount (quality %) during the catalyst through regeneration in the same apparatus, it is in terms of raw catelyst benchmark.
[2] the regeneration method of the heavy oil desulfurization catalyst according to [1], wherein, the heavy oil through regeneration is being taken off Sulfur catalyst is filled to the step of other different at least one heavy oil desulfurization devices, by the heavy oil desulfurization catalyst through regeneration Fill to different heavy oil desulfurization devices so that the metal allowance MPr2 shown in following formula (2) reaches more than 0,
・MPr2=(PV/2Vv)×{8×105×(PD)1.3}×(Sp/Vp)-(VA1+VB1) … (2)
In formula (2), each symbol represents following implications respectively:
PV:Pore volume (m during raw catelyst3/kg)
Vv:When 1 mass % vanadium is piled up on 1kg raw catelyst, it is considered as volume=3.8 × 10 during vanadic sulfide-6(m3/%kg)
PD:Average pore diameter (m) during raw catelyst
Sp:The average outer surface of 1 granule during raw catelyst amasss (m2)
Vp:Average external volume (the m of 1 granule during raw catelyst3)
VA1:The vanadium accumulating amount (quality %) of accumulation in original device, it is in terms of raw catelyst benchmark
VB1:Using the vanadium accumulating amount (quality %) accumulated during catalyst through regeneration in new equipment, it is with raw catelyst benchmark Meter.
[3] the regeneration method of the heavy oil desulfurization catalyst according to [2], wherein, fills and takes off to different heavy oil Sulfur device is so that the metal allowance MPr2 shown in above-mentioned formula (2) reaches more than 1 and less than 5.
The effect of invention
According to the present invention it is possible to provide the heavy oil desulfurization catalyst that can effectively used catalyst be recycled again Raw Application way.
Brief description
Fig. 1:Fig. 1 is for illustrating to decline the schematic diagram of flow pattern fixed bed reactors used in embodiments of the invention.
Specific embodiment
The regeneration method of the heavy oil desulfurization catalyst of the present invention possesses following steps:Take out heavy oil desulfurization catalyst Step, the regeneration step of heavy oil desulfurization catalyst and fill to the step of heavy oil desulfurization device.Hereinafter, describe this in detail The regeneration method of bright heavy oil desulfurization catalyst.
[step taking out heavy oil desulfurization catalyst]
The step of the taking-up heavy oil desulfurization catalyst of the present invention is to take out to be filled in 1 heavy oil desulfurization device and following formula (1) institute The step that the metal allowance MPr1 showing is less than 0 heavy oil desulfurization catalyst.
・MPr1=(PV/2Vv)×{8×105×(PD)1.3}×(Sp/Vp)-(VA1+VA2) …(1)
In formula (1), each symbol represents following implications respectively:
PV:Pore volume (m during raw catelyst3/kg)
Vv:When 1 mass % vanadium is piled up on 1kg raw catelyst, it is considered as volume=3.8 × 10 during vanadic sulfide-6(m3/%kg)
PD:Average pore diameter (m) during raw catelyst
Sp:The average outer surface of 1 granule during raw catelyst amasss (m2)
Vp:Average external volume (the m of 1 granule during raw catelyst3)
VA1:The vanadium accumulating amount (quality %) of accumulation in original device, it is in terms of raw catelyst benchmark
VA2:Use the vanadium accumulating amount (quality %) during the catalyst through regeneration in the same apparatus, it is in terms of raw catelyst benchmark.
(heavy oil desulfurization device)
The heavy oil desulfurization device of the present invention processes the hydrogenation that heavy oil is implemented with desulfurization, denitrogenation, deoxidation and hydrocarbon by hydrofinishing And cracking.Additionally, heavy oil desulfurization device not only can implement the hydrofinishings such as desulfurization and denitrogenation, demetalization and drip can also be implemented Being hydrocracked of blue or green matter.It is conceived to this aspect, heavy oil desulfurization device is not only provided purely for the purpose of heavy oil desulfurization, sometimes go back and slag The residual oil process for upgrading such as oily fluid catalytic cracking (RFCC), coker, solvent deasphalting are applied in combination.Filled by heavy oil desulfurization Product heavy oil obtained from putting for example is used as RFCC raw material, coker raw material and low sulfur product heavy oil.
Then, the hydrofinishing implemented in heavy oil desulfurizer is processed and illustrate.Implement in heavy oil desulfurization device As long as hydrofinishing process can carry out desulfurization to heavy oil and just be not particularly limited, enumerate by adding that fixed bed reactors are carried out To illustrate as a example hydrogen refinement treatment that the hydrofinishing implemented in heavy oil desulfurization device is processed.Become hydrofinishing and process raw material Heavy oil includes the residue composition such as reduced crude and decompression residuum.But, heavy oil is not included only by kerosene, light oil and decompression light oil etc. The composition that distillate oil is constituted.For example, heavy oil comprise more than sulfur composition 1 mass %, more than nitrogen component 200 mass ppm, residual carbon becomes Divide more than more than 5 mass %, more than vanadium 5ppm and asphalitine composition 0.5 mass %.Heavy oil can be enumerated beyond such as reduced crude Crude oil, coal tar, hot tearing carburetion, tar sand oil and their miscella etc..As long as becoming the heavy oil that hydrofinishing processes raw material It is that heavy oil as above is just not particularly limited, reduced crude, decompression residuum, decompression residuum or coal tar and cracking light oil Miscella etc. can be suitably used as the raw material of hydrofinishing process.
The reaction temperature that hydrofinishing is processed is preferably 300 ~ 450 DEG C, more preferably 350 ~ 420 DEG C, more preferably 370~410℃.The hydrogen partial pressure that hydrofinishing is processed is preferably 7.0 ~ 25.0MPa, more preferably 10.0 ~ 18.0MPa.Hydrogenation essence The liquid hourly space velocity (LHSV) that system is processed is preferably 0.01 ~ 10h-1, more preferably 0.1 ~ 5h-1, more preferably 0.1 ~ 1h-1.Hydrogenation Hydrogen/the raw oil of refinement treatment is than preferably 500 ~ 2,500Nm3/ kl, more preferably 700 ~ 2,000Nm3/kl.Should illustrate, By hydrofinishing process obtained from generate the sulfur content of oil and the adjustment of metal ingredient (vanadium, nickel etc.) content can pass through example Reaction temperature in processing as suitable adjustment hydrofinishing to be implemented.
(heavy oil desulfurization catalyst)
The heavy oil desulfurization catalyst of the present invention is that (catalyst being generally used for heavy oil desulfurization is included the catalysis through vulcanizing treatment Agent) at least in the hydrofinishing of heavy oil is processed using catalyst obtained from once.Typically, carbon and vanadium etc. are because of use Attachment is on a catalyst.As long as the hydrofinishing process that heavy oil desulfurization catalyst is used for heavy oil is just not particularly limited.For example, will Support aluminium oxide catalyst obtained from molybdenum on the alumina support and be used as heavy oil desulfurization catalyst.Now, as promoter, Cobalt or nickel can be used.
Alumina support can be containing at least one in phosphorus, silicon and boron.Phosphorus when being converted with oxide, silicon and boron In at least one below the content in heavy oil desulfurization catalyst preferably 30.0 mass %, more preferably 0.1 ~ 10.0 mass %, More preferably 0.2 ~ 5.0 mass %.Wherein, the content of at least one of the phosphorus in catalyst, silicon and boron is with more than 400 DEG C At a temperature of carry out oxidation processes and the material of the loss of weight leading to because of heating will not be caused as Reference mass, with quality % Lai Represent the content of at least one in phosphorus, silicon and boron.
The content of the molybdenum in heavy oil desulfurization catalyst is preferably 0.1 ~ 25.0 mass %, more preferably 0.2 ~ 8.0 mass %.This Outward, the content of the cobalt in heavy oil desulfurization catalyst or nickel is preferably 0.1 ~ 10.0 mass %, more preferably 0.2 ~ 8.0 mass %.Should Give explanation, the metal ingredient content in heavy oil desulfurization catalyst is to carry out oxidation processes and will not at a temperature of more than 400 DEG C The material causing the loss of weight leading to because of heating, as Reference mass, represents the oxidation material of measure object metal with quality % Amount.
Heavy oil comprises substantial amounts of asphalitine and vanadium, heavy oil desulfurization catalyst used in therefore the hydrofinishing of heavy oil is processed Upper accumulation has carbon component and vanadium.Carbon component covers the catalyst surface of heavy oil desulfurization catalyst, makes urging of heavy oil desulfurization catalyst Change activity to reduce.But, Regeneration Treatment is processed etc. by solvent extraction and oxidizing fire, can remove and be piled up in heavy oil desulfurization and urge Carbon component in agent, can make the catalysis activity of heavy oil desulfurization catalyst increase.Used heavy oil desulfurization before Regeneration Treatment Carbon component content in catalyst is preferably 10 ~ 70 mass %, more preferably 0.2 ~ 8.0 mass %.If heavy oil desulfurization catalyst In carbon component content be more than 70 mass %, even if then carrying out Regeneration Treatment, the activity that there is also catalyst will not fully increase, Or need to carry out Regeneration Treatment at high temperature thus leading to the intensity decreases of catalyst to increase the activity of catalyst Situation.Should illustrate, the carbon component content in heavy oil desulfurization catalyst with carry out at a temperature of more than 400 DEG C oxidation processes and The material that the loss of weight leading to because of heating will not be caused, as Reference mass, represents that with quality % the carbon in object catalyst becomes Sub-prime amount.
The content of vanadium in used heavy oil desulfurization catalyst before Regeneration Treatment is preferably below 35 mass %, more preferably Below 20 mass %.If content of vanadium is more than 35 mass %, even if carrying out Regeneration Treatment, the activity that there is also catalyst will not be filled Divide and increase or need to carry out Regeneration Treatment at high temperature thus leading to the intensity of catalyst to increase the activity of catalyst Situation about reducing.The vanadium being piled up on heavy oil desulfurization catalyst generally cannot be removed by Regeneration Treatment.
Content of vanadium in used catalyst will not change before and after Regeneration Treatment substantially.Therefore, based on use Content of vanadium in used catalyst and the metal allowance MPr1 that calculates, can identify before Regeneration Treatment and can regenerate Even if the catalyst that the catalyst using and regeneration also cannot use.Even if the catalyst that regeneration also cannot be used regenerates Process is insignificant, also cannot make even if screening from used catalyst therefore preferably before Regeneration Treatment and removing regeneration Catalyst.
For hydrofinishing process used in catalyst and through for Regeneration Treatment oxidation processes, particularly fire Burn the catalyst processing, lead to the pore structure of catalyst and active metal because of heatable catalyst when processing supports state Change, catalysis activity reduces sometimes.As evaluating their index, there are specific surface area, the pore capacity of catalyst.Urge The specific surface area of agent and pore capacity slowly reduce because of the attachment of hydrofinishing process and impurity, even if carrying out Regeneration Treatment Also easily reduce.The specific surface area of used heavy oil desulfurization catalyst and pore volume are preferably respectively the specific surface of raw catelyst Amass more than 70% with pore volume.The specific surface area of used heavy oil desulfurization catalyst is preferably 60 ~ 220m2/ g, more preferably 100~200m2/g.Additionally, the pore volume of used heavy oil desulfurization catalyst preferably 0.3 ~ 1.2cc/g, more preferably 0.4 ~ 0.8cc/g.
Should illustrate, raw catelyst is to manufacture as catalyst and be never catalyzed used in hydrofinishing process Agent.Further, raw catelyst also include once in hydrofinishing process using but because of device in terms of fault etc. and minor interruptions Using and again directly use catalyst.That is, raw catelyst includes following catalyst:Even if temporary transient use, without special The activation processing or Regeneration Treatment such as take out and screened, washed and aoxidized from reactor, still fully possesses and envisioned originally Hydrogenation activity and the catalyst that can directly use.Raw catelyst can be commercially available catalyst or special preparation Catalyst.Additionally, raw catelyst can be the sulfuration implementing as the front process for the purpose of using in hydrotreating Catalyst obtained from process.
(metal allowance)
Can the metal allowance MPr1 of above-mentioned formula (1) be for judging be catalyzed regeneration used in heavy oil desulfurization device Catalyst obtained from agent is in same heavy oil desulfurization device using the index of stipulated time.Metal allowance MPr1 is compared with 0 Bigger, more can allow the accumulation of a large amount of vanadium, with therefore being rich in leeway by this catalyst in same heavy oil desulfurization device Using the stipulated time.On the other hand, when MPr1 is less than 0 (that is, when being negative value), reach the stipulated time in the use time of catalyst Before, the activity leading to regenerated catalyst due to the accumulation of vanadium becomes not fill for using in this heavy oil desulfurization device Point.Therefore, by using metal allowance MPr1, can be from because of the vanadium accumulation heavy oil desulfurization catalyst inactivating on a catalyst In screen out do not possess the heavy oil desulfurization catalyst that can bear used in above-mentioned heavy oil desulfurization device activity it may be determined that Heavy oil desulfurization catalyst used in above-mentioned heavy oil desulfurization device.And, in the present invention, will be low for metal allowance MPr1 Catalyst in 0 is judged as the catalyst taking out from heavy oil desulfurization device.Hereinafter, describe above-mentioned formula (1) in detail.
The metal allowance MPr1 of above-mentioned formula (1) is to inactivate thus permissible reaching the life-span to catalyst because vanadium piles up The index of the vanadium accumulating amount further allowing for.This value is less, then become more to allow vanadium to pile up.In the present invention, take off from heavy oil The MPr1 of the catalyst taking out in sulfur device is less than 0.Should illustrate, the MPr1 value of commercial catalyst is in vanadium accumulating amount (VA1+ VA2) for (raw catelyst) when 0% also usually less than 50, it is 20 ~ 35 in the case of catalyst for demetalation, in desulphurization catalyst In the case of be 10 ~ 25.
Vanadium during the 1st of above-mentioned formula (1) expression raw catelyst piles up allowance, and it is by the pore volume etc. of raw catelyst Initial stage physical property, to determine, does not change because of the use of catalyst and Regeneration Treatment.PV is pore volume during raw catelyst.Vv is When 1 mass % vanadium is piled up on 1kg raw catelyst, this vanadium is regarded as vanadium volume during vanadic sulfide, is constant 3.8 × 10-6(m3/% kg).Should illustrate, it is believed that vanadium is piled up in the form of vanadic sulfide in common hydrofinishing process.When PD is raw catelyst Average pore diameter.Constant 8 × 105×(PD)1.3It is to be existed by the vanadium obtained from analysis result of the various catalyst studied Diffusion depth in the pore of catalyst.Diffusion depth is typically considered to and (diffusion coefficient/rate constant)-0.5Become ratio Example, diffusion coefficient proportional to the pore diameter of catalyst (with reference to the 5th edition revision chemistry engineering brief guide the 27th chapter).But, root According to the present inventor etc. research find, in this catalyst, its as described above with (catalyst pore diameter PD)1.3Proportional.
Sp is the external surface area of 1 granule during raw catelyst, the value actually in terms of meansigma methodss.Additionally, Vp is new The volume of 1 granule during catalyst, is equally meansigma methodss with Sp.(Sp/Vp) be each catalyst in terms of averagely unit The external surface area of volume, it to be determined by the shape manufacturing during raw catelyst.
The VA1 of the 2nd be by raw catelyst heavy oil desulfurization device (in order to can be different from other described later at least 1 Individual heavy oil desulfurization device is distinguish between, below by this heavy oil desulfurization device referred to as " A device ") in using the stipulated time when accumulate The measured value of vanadium accumulating amount (raw catelyst benchmark (quality %)) or predictive value.VA2 is that regeneration is new used in A device Regenerated catalyst obtained from catalyst in A device using necessary time when the vanadium accumulating amount (raw catelyst benchmark (matter accumulated Amount %)) measured value or predictive value.When VA1 is less than 0.5 mass %, the vanadium in catalyst is piled up few, even if do not regenerate can also be right Used catalyst is recycled.Therefore, carry out Regeneration Treatment used catalyst VA1 be preferably 1.0 mass % with On.Should illustrate, although VA1 and VA2 is expressed as the vanadium accumulating amount being piled up on catalyst, the vanadium comprising in catalyst can Need not be piled up on catalyst.For example, the above-mentioned accumulating amount of vanadium also include in the pore enter to catalyst, in catalyst or The vanadium amount that person and catalyst component etc. react.VA1 the and VA2 value of used catalyst is generally mostly 0 ~ 70 mass %.This Outward, in the upstream portion of the conversion zone of A device, VA1 and VA2 value is the value of up to 30 ~ 70 mass %.
[step of regeneration heavy oil desulfurization catalyst]
In the step of regeneration heavy oil desulfurization catalyst of the present invention, the heavy oil desulfurization being removed catalyst is regenerated.Regeneration The Regeneration Treatment implemented in the step of heavy oil desulfurization catalyst is included for example:Wash to remove oil etc. by solvent;By oxygen Change processes and to remove carbon component, sulfur composition and nitrogen component etc.;And screened by removing the catalyst of consolidated block or grain refined Catalyst of normal shape etc..Oxidation processes are carried out preferably outside reactor.
In the preferred Regeneration Treatment of the used catalyst being attached with a large amount of carbon components, wash use with solvent first The catalyst crossed.Preferably solvent has such as petroleum-type such as toluene, acetone, alcohol and Petroleum, kerosene and light oil etc..This washing In process, for example, when catalyst is in hydrofinishing treatment reactor, circulation light oil is thus washing catalyst, Ran Houliu The gases such as logical 50 ~ 300 DEG C about of nitrogen are thus dry catalyst.Or, can be in circulation light oil thus directly taking after washing Go out, in order to prevent heat release, spontaneous combustion and make the state moistening catalyst with light oil in advance, and be dried when needed.Additionally, Also there are following methods:Pulverizing, efflorescence catalyst and the oxidation of block is removed from the used catalyst taking from reactor Skin etc., it is washed with light oil, is washed with Petroleum further, so that catalyst is easily dried.Used catalyst is few During amount, it is suitable for completely removing oil from catalyst with the method for toluene washing catalyst.
In order that the catalysis activity being removed the catalyst of oil and impurity by washing is recovered, need to pass through further oxidation Process and remove the carbon component being piled up in catalyst.Oxidation processes generally by the controlled burn processing of ambient temperature and oxygen concentration Lai Carry out.If ambient temperature is too high or oxygen concentration is too high, catalyst surface reaches a high temperature, and there is crystal formation and the load of carrying metal Load state change or carrier pore reduce thus catalysis activity reduce situation.If additionally, ambient temperature is too low Or oxygen concentration is too low, then existing becomes insufficient, catalysis activity by the removing of carbon component that burning is carried out and will not be thus capable of sufficiently recovering Situation.The ambient temperature of burn processing is preferably 200 ~ 800 DEG C, more preferably 300 ~ 600 DEG C.
Oxygen concentration in burn processing is preferably with corresponding to combustion method, particularly the contact shape with catalyst for the burning gases The mode of state is controlling.For example, the oxygen concentration in burn processing is preferably 1 ~ 21 volume %.Importantly, in adjustment burn processing The flow velocity of ambient temperature, oxygen concentration and atmosphere gas etc. controlling the surface temperature of catalyst, urging during suppression burn processing The supporting the change of state or prevent the specific surface area of catalyst of the crystal structure of the metals such as the molybdenum in agent and crystal grain Reduce with pore capacity.
It is desirable that, remove the catalyst of efflorescence from the catalyst through burn processing etc., only by the catalysis of normal shape Agent is used as regenerated catalyst.If the catalyst of efflorescence remains in the catalyst, cause in the catalyst layer in reactor Fluid pressure loss in blocking and bias current, or reactor becomes big, thus there are the feelings that reactor cannot persistently run well Condition.
[filling to the step of heavy oil desulfurization device]
The filling of the present invention, to the step of heavy oil desulfurization device, the heavy oil desulfurization catalyst through regeneration is filled to other differences At least one heavy oil desulfurization device.Thus, even heavy oil desulfurization cannot be taken out in the step taking out heavy oil desulfurization catalyst The used catalyst being recycled in the heavy oil desulfurization device of catalyst, it is also possible to be recycled, can have further Used catalyst is recycled by effect ground.
As long as wadding warp regeneration the heavy oil desulfurization device of heavy oil desulfurization catalyst with take out heavy oil desulfurization catalyst Step in take out the different heavy oil desulfurization device of heavy oil desulfurization device of heavy oil desulfurization catalyst, be just not particularly limited.This Outward, the heavy oil desulfurization device of the heavy oil desulfurization catalyst of wadding warp regeneration can be 1 or more than 2.Fill to weight Heavy oil desulfurization device in the step of oily desulfurizer is same with the device of explanation in the step of taking-up heavy oil desulfurization catalyst Heavy oil desulfurization device, therefore omit heavy oil desulfurization device explanation.
In the present invention, the heavy oil desulfurization catalyst through regeneration can be filled to heavy oil desulfurization device, so that following Metal allowance MPr2 shown in formula (2) reaches more than 0.It is therefore desirable to, can properly select and can urge used Other heavy oil desulfurization devices that agent is recycled.
・MPr2=(PV/2Vv)×{8×105×(PD)1.3}×(Sp/Vp)-(VA1+VB1) … (2)
In formula (2), each symbol represents following implications respectively:
PV:Pore volume (m during raw catelyst3/kg)
Vv:When 1 mass % vanadium is piled up on 1kg raw catelyst, it is considered as volume=3.8 × 10 during vanadic sulfide-6(m3/%kg)
PD:Average pore diameter (m) during raw catelyst
Sp:The average outer surface of 1 granule during raw catelyst amasss (m2)
Vp:Average external volume (the m of 1 granule during raw catelyst3)
VA1:The vanadium accumulating amount (quality %) of accumulation in original device, it is in terms of raw catelyst benchmark
VB1:Using the vanadium accumulating amount (quality %) accumulated during catalyst through regeneration in new equipment, it is with raw catelyst benchmark Meter.
Can the metal allowance MPr2 of above-mentioned formula (2) be for judging will regenerate in heavy oil desulfurization device (A device) The catalyst obtained from catalyst using is in the heavy oil desulfurization device different from above-mentioned heavy oil desulfurization device (A device) (below Be denoted as B device) in using the stipulated time index.Allowance MPr2 is bigger compared with 0 for metal, then with more being rich in leeway will This catalyst is in B device using the stipulated time.On the other hand, when MPr2 is less than 0, reach regulation in the use time of catalyst Before time, due to the accumulation of vanadium, the activity of regenerated catalyst becomes insufficient for using in this B device.But, In the case of such as VA2 > VB1, even if cannot be using it is also possible to can use in B device in A device.Can pass through Index using metal allowance MPr2 carries out rational judgment to it.Metal allowance MPr2 in B device is more than 0, excellent Elect more than 1 and less than 5, more preferably more than 3 and less than 5 as.Should illustrate, in above-mentioned formula (2), except by " VA1+ VA2 " is altered to outside " VA1+VB1 ", all identical with above-mentioned (1), therefore omits the explanation of above-mentioned formula (2).Additionally, VB1 be by Raw catelyst in B device using the stipulated time when measured value of vanadium accumulating amount (raw catelyst Reference mass %) accumulated or pre- Measured value.
Metal allowance MPr1 due to previously described formula (1) is less than 0, therefore cannot be using used catalyst in device A. But, because the metal allowance MPr2 of above-mentioned formula (2) is more than 0, therefore can be using used catalyst in device B. Like this, the metal allowance MPr2 based on catalyst, can properly select and can use the use that cannot use in device A The device of the catalyst crossed.Additionally, VA1 can be defined as repeatedly regenerating and using after accumulative vanadium accumulation, MPr2 also may be used For can judge catalyst using multiple Regeneration Treatment and after using.Should illustrate, from urging that A device takes out and regenerates Agent not necessarily must use in a B device, as long as meeting the condition shown in above-mentioned MPr2, then can be split and be used in combination In multiple devices.
Embodiment
Then, further describe the present invention by embodiment, but the present invention is not subject to any limit of these embodiments System.
[character of raw material heavy oil]
For raw material heavy oil used in each embodiment and comparative example, carry out following evaluation.Raw material heavy oil uses reduced crude.
(density)
According to JIS K 2249, the density of the reduced crude at measuring 15 DEG C.
(kinematic viscosity)
According to JIS K 2283, the kinematic viscosity of the reduced crude at measuring 50 DEG C.
(content of residual carbon component)
According to JIS K 2270, measure the content of the residual carbon component of reduced crude.
(content of asphalitine composition)
According to IP 143, measure the content of the asphalitine composition of reduced crude.
(content of sulfur composition)
According to JIS K 2541, measure the content of the sulfur composition of reduced crude.
(content of nitrogen component)
According to JIS K 2609, measure the content of the nitrogen component of reduced crude.
(content of vanadium)
According to institute of Petroleum's method JPI-5S-10-79, measure the content of the vanadium of reduced crude.
(content of nickel)
According to institute of Petroleum's method JPI-5S-11-79, measure the content of the nickel of reduced crude.
(distillation character)
According to JIS K 2254, measure the distillation character of reduced crude.
[character of catalyst]
For catalyst used in each embodiment and comparative example, carry out following evaluation.
With regard to the elementary analysiss of vanadium etc., after calcining 1 hour at 650 DEG C, for molybdenum and vanadium, after ash is dissolved with acid, It is analyzed with the luminous absorptiometric analysis of inductively coupled plasma, additionally, being directed to cobalt and nickel, by high-frequency heating ash and four The mixture of Lithium biborate, thus making globule (bead), is analyzed with fluorescent x-ary analysis.With regard to carbon content it is desirable to be 15% (the carbon component content in catalyst to carry out oxidation processes to no longer decrement more than 400 DEG C by object catalyst The material obtaining, as benchmark, is represented with quality % of the carbon in object catalyst, identical below) below, preferably 10% with Under.The stage that carbon content finishes in use is mostly 10 ~ 70% about, but is removed carbon component from catalyst by Regeneration Treatment Go, its content can be reduced.If carbon component is excessive, its covering catalyst surface so that catalysis activity reduces, but as long as Reduce carbon content by Regeneration Treatment, then can make activation recovering.Should illustrate, carbon, the analysis of sulfur are to be analyzed with C-S simultaneously Count and to analyze pulverizing sample.For the average length of catalyst, measure the vertical of 10 granules randomly selecting with slide gauge In the length in the direction in section, and carry out average.The shape that the average outer surface of 1 granule amasss and average external volume is amassed by grain section Shape and average length are calculated thus obtaining.
[generating the character of oil]
For in each embodiment and comparative example by hydrofinishing process and obtained by raw material heavy oil generation oil, carry out with above-mentioned The Character Evaluation identical of raw material heavy oil is evaluated.Generate the Character Evaluation method of oil and the Character Evaluation method of above-mentioned raw materials heavy oil Identical, therefore omit the explanation of the Character Evaluation method generating oil.
[manufacture of raw catelyst used in each embodiment and comparative example]
The alkaline carbonic acid nickel malic acid 180g of 630g molybdenum oxide and 150g in terms of NiO conversion is dissolved in ion exchange water, Make 2000 milliliters of infiltration liquid.Made in the way of the water quantities making this infiltration liquid is consistent with the water absorption of following carriers Standby, make 4,000g tetra- blade profile alumina support (specific surface area 230m2/ g, 120 angstroms of average fine pore, pore capacity 0.69ml/g) It is infiltrated in 15 minutes in this infiltration liquid.The alumina support being impregnated with infiltration liquid is dried 3 hours at 120 DEG C, at 500 DEG C Calcining 5 hours, thus obtain raw catelyst 1.
[manufacture of regenerated catalyst used in each embodiment and comparative example]
(embodiment 1)
- based on raw catelyst hydrofinishing process-
As shown in figure 1, being divided into 4 beds (4 deciles are carried out with volume reference) by declining flow pattern fixed bed reactors, to most upstream Commercially available catalyst for demetalation filled by the bed (referred to as " the 1st ", identical below) in portion, to remaining 3 beds (the 2nd ~ the 4th) Filling raw catelyst 1.Should illustrate, the physical property of raw catelyst 1 and metal allowance are shown in table 1 below.Carry out common pre- sulfur After change is processed, using the reduced crude 1 of character shown in table 2 below, under the reaction condition 1 shown in Table 3 below, adjustment reaction temperature Degree is so that sulfur composition reaches constant (below 0.3 mass %), and the hydrofinishing carrying out 330 days is processed.The reaction of the 330th day Temperature is 396 DEG C.Processed by hydrofinishing thus table 4 below is shown in by the character generating oil 1 that reduced crude 1 obtains.
- Regeneration Treatment-
Catalyst 1 in above-mentioned reactor is washed with light oil, after circulate further nitrogen and drying and cooling, from reactor The 2nd ~ the 4th in take out used catalyst, be sufficiently mixed and obtain used catalyst 1.Should illustrate, used urge The physical property of agent 1 and metal allowance are shown in table 1 below.Then, by screening from used catalyst 1 remove block and Efflorescence thing.Using rotary calciner (rotary speed:5 revs/min), 100% nitrogen is supplied with the flow of 100cc/ minute, and And under 300 DEG C of heating-up temperature, drying in 1 hour is carried out to the about 300g used catalyst 1 removing block and efflorescence thing Process.Then, the mixed gas of 50% nitrogen -50% air are supplied with the flow of 100cc/ minute, and in 450 DEG C of calcining temperature The lower calcining of degree 3 hours, after the used catalyst 1 through calcining is cooled down, is removed block from used catalyst 1 by screening Thing and efflorescence thing, thus obtain regenerated catalyst 1.The physical property of regenerated catalyst 1 and metal allowance are shown in table 1 below.Should Illustrate, VA2 value uses the V2 value of aftermentioned comparative example 1.
- based on regenerated catalyst hydrofinishing process-
It is divided into 4 beds (4 deciles are carried out with volume reference) by declining flow pattern fixed bed reactors, commercially available de- to the 1st filling Metallic catalyst, to immediately the 2nd ~ the 4th filling regenerated catalyst 1 under it.After common presulfurization process is carried out to it, Using the reduced crude 2 of character shown in table 2 below, under the reaction condition 2 shown in Table 3 below, adjustment reaction temperature is so that sulfur Composition reaches constant (below 0.3 mass %), and the hydrofinishing carrying out 330 days is processed.The reaction temperature of the 330th day is 398 ℃.Processed by hydrofinishing thus table 4 below is shown in by the character generating oily 2A that reduced crude 2 obtains.Should illustrate, under Used in fall flow pattern fixed bed reactors are processed with the hydrofinishing based on raw catelyst, reactor is identical, but by containing vanadium Amount is used as raw material heavy oil less than the reduced crude 2 of reduced crude 1, this reactor can be regarded as vanadium and pile up few other reactions Device.
- Regeneration Treatment-
By the Regeneration Treatment identical method with above-mentioned used catalyst 1, used regenerated catalyst 1 is carried out at regeneration Reason, thus obtain regenerated catalyst 2A.The physical property of regenerated catalyst 2A and metal allowance are shown in table 1 below.
(comparative example 1)
- based on raw catelyst hydrofinishing process-
In the way of similarly to Example 1, using reduced crude 1 and the raw catelyst 1 of character shown in table 2 below, in Table 3 below Carry out hydrofinishing process under shown reaction condition 1.
- Regeneration Treatment-
In the way of similarly to Example 1, used catalyst 1 is regenerated, thus obtaining regenerated catalyst 1.
- based on regenerated catalyst hydrofinishing process-
It is divided into 4 beds (4 deciles are carried out with volume reference) by declining flow pattern fixed bed reactors, commercially available de- to the 1st filling Metallic catalyst, to immediately the 2nd ~ the 4th filling regenerated catalyst 1 under it.After common presulfurization process is carried out to it, Using the reduced crude 1 of character shown in table 2 below, under the reaction condition 1 shown in Table 3 below, adjustment reaction temperature is so that sulfur Composition reaches constant (below 0.3 mass %), and the hydrofinishing carrying out 330 days is processed.The reaction temperature of the 330th day is 408 ℃.Processed by hydrofinishing thus table 4 below is shown in by the character generating oily 2B that reduced crude 1 obtains.
- Regeneration Treatment-
By the Regeneration Treatment identical method with above-mentioned used catalyst 1, used regenerated catalyst 1 is carried out at regeneration Reason, thus obtain regenerated catalyst 2B.The physical property of regenerated catalyst 2B and metal allowance are shown in table 1 below.
From the result of embodiment 1 and comparative example 1, even MPr1 value is less than 0 used catalyst, by MPr2 value reaches in more than 0 other devices and uses, can be by used catalyst further using the stipulated time.Should say Bright, the ratio of the sulfur composition generating oily 2A of embodiment 1 is more than the ratio of the sulfur composition generating oily 2B of comparative example 1, but right In the low device of the load of catalyst, the desired value generating the sulfur composition of oil is high, is therefore directed to the used catalyst of embodiment 1 Use for there is no problem.On the other hand, it is contemplated that to catalyst in the case of the used catalyst of comparative example 1 The high device of load, the desired value generating the sulfur composition of oil is also low, therefore comparative example 1 generate oily 2B character insufficient.
Description of reference numerals
1 the 1st
2 the 2nd
3 the 3rd
4 the 4th

Claims (3)

1. the regeneration method of heavy oil desulfurization catalyst is it is characterised in that possess following steps:
Taking-up is filled in the heavy oil desulfurization that the metal allowance MPr1 shown in 1 heavy oil desulfurization device and following formula (1) is less than 0 and urges The step of agent;
The step of the heavy oil desulfurization catalyst being removed described in regeneration;And
The described heavy oil desulfurization catalyst through regeneration is filled to the step of other different at least one heavy oil desulfurization devices,
・MPr1=(PV/2Vv)×{8×105×(PD)1.3}×(Sp/Vp)-(VA1+VA2) …(1)
In formula (1), each symbol represents following implications respectively:
PV:Pore volume (m during raw catelyst3/kg)
Vv:When 1 mass % vanadium is piled up on 1kg raw catelyst, it is considered as volume=3.8 × 10 during vanadic sulfide-6(m3/%kg)
PD:Average pore diameter (m) during raw catelyst
Sp:The average outer surface of 1 granule during raw catelyst amasss (m2)
Vp:Average external volume (the m of 1 granule during raw catelyst3)
VA1:The vanadium accumulating amount (quality %) of accumulation in original device, it is in terms of raw catelyst benchmark
VA2:Use the vanadium accumulating amount (quality %) during the catalyst through regeneration in the same apparatus, it is in terms of raw catelyst benchmark.
2. the regeneration method of heavy oil desulfurization catalyst according to claim 1, wherein, by described through regeneration weight Oily desulphurization catalyst is filled to the step of other different at least one heavy oil desulfurization devices,
The described heavy oil desulfurization catalyst through regeneration is filled to different heavy oil desulfurization devices so that following formula (2) is shown Metal allowance MPr2 reach more than 0,
・MPr2=(PV/2Vv)×{8×105×(PD)1.3}×(Sp/Vp)-(VA1+VB1) … (2)
In formula (2), each symbol represents following implications respectively:
PV:Pore volume (m during raw catelyst3/kg)
Vv:When 1 mass % vanadium is piled up on 1kg raw catelyst, it is considered as volume=3.8 × 10 during vanadic sulfide-6(m3/%kg)
PD:Average pore diameter (m) during raw catelyst
Sp:The average outer surface of 1 granule during raw catelyst amasss (m2)
Vp:Average external volume (the m of 1 granule during raw catelyst3)
VA1:The vanadium accumulating amount (quality %) of accumulation in original device, it is in terms of raw catelyst benchmark
VB1:Using the vanadium accumulating amount (quality %) accumulated during catalyst through regeneration in new equipment, it is with raw catelyst benchmark Meter.
3. the regeneration method of heavy oil desulfurization catalyst according to claim 2, wherein, fills and takes off to different heavy oil Sulfur device is so that the metal allowance MPr2 shown in described formula (2) reaches more than 1 and less than 5.
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