CN106429307B - The detection method and device of cigarette transfer passage blocking - Google Patents
The detection method and device of cigarette transfer passage blocking Download PDFInfo
- Publication number
- CN106429307B CN106429307B CN201611112106.6A CN201611112106A CN106429307B CN 106429307 B CN106429307 B CN 106429307B CN 201611112106 A CN201611112106 A CN 201611112106A CN 106429307 B CN106429307 B CN 106429307B
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- Prior art keywords
- transfer passage
- cigarette
- duration
- height
- upstream
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Geophysics And Detection Of Objects (AREA)
Abstract
The invention discloses the detection methods and device of a kind of blocking of cigarette transfer passage, it is related to tobacco field of automation technology, wherein, device includes: detector, is continued in the case where for the cigarette stream height in transfer passage more than preset height to control device transmission level signal;The control device for recording the duration of the level signal, and judges whether the duration is more than preset time;If the duration is more than preset time, it is determined that the transfer passage blocks.
Description
Technical field
The present invention relates to tobacco field of automation technology, the especially a kind of detection method and dress of the blocking of cigarette transfer passage
It sets.
Background technique
Disk, is unloaded at tray filling machine in RTS (Rod Transfer System, bar Transmission system) channel, i.e. connection cigarette rolling up and connecting machine
The transfer passage of machine and cigarette packing machine is the important component of cigarette cigarette packaging unit, its operation stability is to machine
Operational efficiency and the cigarette consumption of group have extreme influence.
In daily production process, cigarette cigarette making and tipping machine generates cigarette with filter tip, and cigarette is delivered to cigarette via the channel RTS
Packing machine.Cigarette is added the auxiliary materials such as aluminium-foil paper, label paper to be packaged into cigarette packet by packing machine.Packing machine is conveyed by cigarette packet later
Cigarette packet is sent into the downstreams units such as cellophane paper packager, item dress cellophane paper packager by channel.
When cigarette is sent into packing machine via the channel RTS, the failures such as cigarette overfill, blocking, are caused a large amount of frequent occurrence
The waste of finished product cigarette, consumes very big.For this problem, existing solution is that special manpower is needed tightly to stare in production
The firmly part transfer passage, once there is above situation, it is necessary to faulty component cigarette is taken down in time.It is this by manually seeing
The mode examined judges mode that whether cigarette transfer passage blocks will cause the significant wastage of human resources.
Summary of the invention
It is an object of the invention to provide the detection methods and device of a kind of blocking of cigarette transfer passage, can determine
Whether cigarette transfer passage blocks.
According to an aspect of the present invention, a kind of detection device of cigarette transfer passage blocking is provided, comprising: detector is used
Continue in the case that the cigarette stream height in transfer passage is more than preset height to control device transmission level signal;It is described
Control device for recording the duration of the level signal, and judges whether the duration is more than preset time;If
The duration is more than preset time, it is determined that the transfer passage blocks.
In one embodiment, the control device includes the time relay and controller;The time relay, is used for
The duration of the level signal is recorded, and judges whether the duration is more than preset time;If the duration
More than preset time, then the indication signal for indicating that the transfer passage blocks is sent to the controller;The controller,
For determining that the transfer passage blocks after receiving the indication signal.
In one embodiment, the control device is also used to control institute after determining that the transfer passage blocks
Upstream equipment and/or the upstream device for stating transfer passage are out of service.
In one embodiment, the upstream equipment includes disk discharging machine, and the upstream device includes packing machine.
In one embodiment, the control device is also used to be reported after determining that the transfer passage blocks
It is alert.
In one embodiment, the detector includes photoelectric sensor or capacitance type sensor.
According to another aspect of the present invention, a kind of detection method of cigarette transfer passage blocking is provided, comprising: determine defeated
Duration in the case where sending the cigarette stream height in channel to be more than preset height;Judge whether the duration is more than pre-
If the time;If the duration is more than preset time, it is determined that the transfer passage blocks.
In one embodiment, the upstream equipment of the transfer passage is controlled after determining that the transfer passage blocks
And/or upstream device is out of service.
In one embodiment, the upstream equipment includes disk discharging machine, and the upstream device includes packing machine.
In one embodiment, it alarms after determining that the transfer passage blocks.
In detection device provided in an embodiment of the present invention, detector is held in the case where cigarette stream height is more than preset height
Continue to control device transmission level signal, control device can determine whether transfer passage is sent out according to the duration of level signal
Raw blocking, this saves direct surveillance's link, has saved a large amount of human resources.
Below by drawings and examples, technical scheme of the present invention will be described in further detail.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of the detection device of cigarette transfer passage blocking according to an embodiment of the invention;
Fig. 2 is the schematic diagram of the installation site of detector according to an embodiment of the invention;
Fig. 3 is the structural schematic diagram of the detection device of cigarette transfer passage blocking in accordance with another embodiment of the present invention;
Fig. 4 is the flow diagram of the detection method of cigarette transfer passage blocking according to an embodiment of the invention;
Fig. 5 is the flow diagram of the detection method of cigarette transfer passage blocking in accordance with another embodiment of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art without creative labor it is obtained it is all its
His embodiment, shall fall within the protection scope of the present invention.
Unless specifically stated otherwise, positioned opposite, the digital table of the component and step that otherwise illustrate in these embodiments
It is not limited the scope of the invention up to formula and numerical value.
Simultaneously, it should be appreciated that for ease of description, the size of various pieces shown in attached drawing is not according to reality
Proportionate relationship draw.
Technology, method and apparatus known to person of ordinary skill in the relevant may be not discussed in detail, but suitable
In the case of, the technology, method and apparatus should be considered as authorizing part of specification.
It is shown here and discuss all examples in, any occurrence should be construed as merely illustratively, without
It is as limitation.Therefore, the other examples of exemplary embodiment can have different values.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, then in subsequent attached drawing does not need that it is further discussed.
Fig. 1 is the structural schematic diagram of the detection device of cigarette transfer passage blocking according to an embodiment of the invention.This
In, cigarette transfer passage can be the channel RTS.As shown in Figure 1, the detection device of cigarette transfer passage blocking includes detector
101 and the control device 102 that is electrically connected with detector 101.
The cigarette stream height that detector 101 is used in transfer passage continues in the case where being more than the preset height to control
102 transmission level signal of device, such as high level signal or low level signal.
Control device 102 is used for the duration of recording level signal, and whether the duration of decision level signal surpasses
Cross preset time;If the duration is more than preset time, it is determined that transfer passage blocks.
In the present embodiment, detector continues to send electricity to control device in the case where cigarette stream height is more than preset height
Ordinary mail number, control device can determine whether transfer passage blocks according to the duration of level signal, this save
Direct surveillance's link has saved a large amount of human resources.
Fig. 2 is the schematic diagram of the installation site of detector according to an embodiment of the invention.As shown in Fig. 2, conveying is logical
The shell in road can be transparency glass plate, such as organic transparency glass plate.Detector 101 can (such as passing through bracket) setting exist
At the preset height of the predeterminated position of the shell of transfer passage.Here predeterminated position is usually the position for being easy to happen blocking,
For example, when packing machine may be such that the cigarette stream in transfer passage from packing machine to unloading disk the packaging of cigarette when something goes wrong
The direction of machine accumulates, so that the corner in transfer passage blocks.Preferably, include and upstream device in transfer passage
The horizontal component of (such as packing machine) connection, the vertical portion being connect with upstream equipment (such as disk discharging machine) and connection horizontal part
In the case where dividing the bending part with vertical portion, detector 101 be can be set in the cigarette inlet of above-mentioned horizontal component.Separately
Outside, preset height can be set according to actual needs, and different preset heights can be arranged according to different predeterminated positions, from
And when cigarette stream is more than the preset height it is believed that transfer passage blocks.
In one embodiment, detector 101 may include photoelectric sensor or capacitance type sensor.It can be according to cigarette
Branch filter tip characteristic selects photoelectric sensor or capacitance sensor to detect the existence of the cigarette in front.
It, can be by the transmitting terminal of photoelectric sensor and receiving end in the case where detector 101 is photoelectric sensor
It is mounted at the preset height of the same side of cigarette transfer passage, or transmitting terminal and receiving end can also be separately mounted to cigarette
At the preset height of the two sides of branch transfer passage.Both of these case is described in detail respectively below.
When transmitting terminal and receiving end are mounted on the same side of cigarette transfer passage, transmitting terminal emits light, when cigarette conveys
There are when cigarette at the preset height in channel, receiving end can receive the reflected light for the light that cigarette emits transmitting terminal, photoelectricity
Formula sensor exports the first level signal, such as high level signal;Cigarette is not present at the preset height of cigarette transfer passage
When, receiving end cannot receive the reflected light for the light that cigarette emits transmitting terminal, and photoelectric sensor exports second electrical level signal,
Such as low level signal.The detection to whether there is cigarette at preset height so may be implemented.
When transmitting terminal and receiving end are mounted on the two sides of cigarette transfer passage, transmitting terminal emits light, when cigarette conveying is logical
There are when cigarette at the preset height in road, receiving end cannot receive the light of transmitting terminal transmitting, photoelectric sensor output first
Level signal, such as high level signal;When cigarette being not present at the preset height of cigarette transfer passage, receiving end can be received
The light of transmitting terminal transmitting, photoelectric sensor export second electrical level signal, such as low level signal.It so may be implemented to default
It whether there is the detection of cigarette at height.
In the case where detector 101 is capacitance type sensor, it is logical that capacitance type sensor can be mounted on to cigarette conveying
At the preset height of the side in road, there are when cigarette at preset height, the capacitor of capacitance type sensor changes, condenser type
Sensor issues the first level signal, such as high level signal;When cigarette being not present at preset height, capacitance type sensor hair
Second electrical level signal out, such as low level signal.The detection to whether there is cigarette at preset height so may be implemented.
Fig. 3 is the structural schematic diagram of the detection device of cigarette transfer passage blocking in accordance with another embodiment of the present invention.
As shown in figure 3, the control device 102 in the embodiment includes the time relay 112 and controller 122.
The time relay 112 is used for the duration of recording level signal, and when judging whether the duration is more than default
Between;If the duration is more than preset time, the indication signal for indicating that transfer passage blocks is sent to controller 122, this
In, indication signal for example can be level signal, such as high level signal.
Controller 122 is used to determine that transfer passage blocks after receiving indication signal.
In the present embodiment, determine whether the duration of level signal is more than preset time using the time relay, super
The indication signal that transfer passage blocks is issued to controller when crossing preset time, controller can determine after receiving signal
Transfer passage blocks.
In one embodiment, control device 102 can be also used for controlling conveying after determining that transfer passage blocks
The upstream equipment and/or upstream device in channel are out of service.Here, upstream equipment for example may include disk discharging machine, upstream device
It such as may include packing machine.For example, control device 102 can issue the first stopping signal with the industrial personal computer of upstream device to control
Upstream equipment processed is out of service.In another example control device 102 can downstream equipment industrial personal computer issue the second stopping signal with
It is out of service to control upstream device.Alternatively, control device 102 can issue the first stopping signal with the industrial personal computer of upstream device,
And downstream the industrial personal computer of equipment issues the second stopping signal, stops transporting so as to control upstream equipment and upstream device
Row.By control in time upstream equipment and/or upstream device is out of service can be to avoid the further deterioration of stopping state, simultaneously
Operator can be reminded to exclude the abnormal conditions such as blocking in time.
Further, control device 102 can be also used for alarming after determining that transfer passage blocks, such as can
To carry out sound-light alarm, to remind operator to exclude the abnormal conditions such as blocking in time, to return to normal production as early as possible.
Fig. 4 is the flow diagram of the detection method of cigarette transfer passage blocking according to an embodiment of the invention.It should
Detection method can use the detection device of any one above-mentioned embodiment to realize, as shown in figure 4, this method comprises:
Step 402, duration of the cigarette stream height in transfer passage more than preset height in the case where is determined.
Step 404, judge whether the duration is more than preset time.
Step 406, if the duration is more than preset time, it is determined that transfer passage blocks.If the duration does not surpass
Cross preset time, it is determined that there is no blockings for transfer passage.
It whether is more than that preset time can by the duration for judging that cigarette stream height is more than preset height in the present embodiment
To determine whether transfer passage blocks.
Fig. 5 is the flow diagram of the detection method of cigarette transfer passage blocking in accordance with another embodiment of the present invention.
The detection method can use the detection device of any one above-mentioned embodiment to realize, as shown in figure 5, this method comprises:
Step 502, duration of the cigarette stream height in transfer passage more than preset height in the case where is determined.
Step 504, judge whether the duration is more than preset time;If the duration is more than preset time, can be true
Determine transfer passage to block, execute step 506, perhaps execute step 508 or is performed simultaneously step 506 or step 508.
Step 506, upstream equipment and/or the upstream device for controlling transfer passage are out of service.Here, upstream equipment is for example
It may include disk discharging machine, upstream device for example may include packing machine.
Step 508, alarm, such as carry out sound-light alarm etc..
In the present embodiment, after determining that transfer passage blocks, it can control upstream equipment and/or upstream device stop
Operation, alternatively, alarm, or control upstream equipment and/or upstream device it is out of service and alarm simultaneously, so may be used
To avoid the further deterioration of stopping state, while operator can be reminded to exclude the abnormal conditions such as blocking in time, thus
It returns to normal production as early as possible.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with its
The difference of its embodiment, the same or similar part cross-reference between each embodiment.
Those of ordinary skill in the art will appreciate that: realize that all or part of the steps of above method embodiment can pass through
The relevant hardware of program instruction is completed, and program above-mentioned can be stored in a computer readable storage medium, the program
When being executed, step including the steps of the foregoing method embodiments is executed;And storage medium above-mentioned includes: ROM, RAM, magnetic disk or light
The various media that can store program code such as disk.
Description of the invention is given for the purpose of illustration and description, and is not exhaustively or will be of the invention
It is limited to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.It selects and retouches
Stating embodiment is in order to better illustrate the principles of the present invention and practical application, and to enable those skilled in the art
Understand the present invention to design various embodiments suitable for specific applications with various modifications.
Claims (10)
1. a kind of detection device of cigarette transfer passage blocking characterized by comprising
Detector continues to send to control device in the case where for the cigarette stream height in transfer passage more than preset height
Level signal, wherein the transfer passage includes the curved channel part connecting with upstream device and the curved channel part
The horizontal component of connection, the vertical portion being connect with upstream equipment and the bending part for connecting horizontal component and vertical portion,
The height of the curved channel part is higher than the height of the horizontal component, and the cigarette of the horizontal component is arranged in the detector
Branch inlet;
The control device for recording the duration of the level signal, and judges whether the duration is more than pre-
If the time;If the duration is more than preset time, it is determined that the transfer passage blocks.
2. the apparatus according to claim 1, which is characterized in that the control device includes the time relay and controller;
The time relay, for recording the duration of the level signal, and judge the duration whether be more than
Preset time;If the duration is more than preset time, sending to the controller indicates that the transfer passage occurs to block up
The indication signal of plug;
The controller, for determining that the transfer passage blocks after receiving the indication signal.
3. the apparatus according to claim 1, which is characterized in that
The control device is also used to control the upstream equipment of the transfer passage after determining that the transfer passage blocks
And/or upstream device is out of service.
4. device according to claim 3, which is characterized in that the upstream equipment includes disk discharging machine, the upstream device
Including packing machine.
5. the apparatus according to claim 1, which is characterized in that
The control device is also used to alarm after determining that the transfer passage blocks.
6. the apparatus according to claim 1, which is characterized in that the detector includes that photoelectric sensor or condenser type pass
Sensor.
7. a kind of detection method of cigarette transfer passage blocking characterized by comprising
In the case that cigarette stream height in transfer passage is more than preset height, detector continues transmission level signal, wherein
The horizontal part that the transfer passage includes the curved channel part connecting with upstream device, is connect with the curved channel part
The bending part of the vertical portion and connection horizontal component and vertical portion that divide, are connect with upstream equipment, the curved channel
Partial height is higher than the height of the horizontal component, and the cigarette inlet of the horizontal component is arranged in the detector;
The duration of the level signal is recorded, and judges whether the duration is more than preset time;
If the duration is more than preset time, it is determined that the transfer passage blocks.
8. the method according to the description of claim 7 is characterized in that after determining that the transfer passage blocks described in control
The upstream equipment and/or upstream device of transfer passage are out of service.
9. according to the method described in claim 8, it is characterized in that, the upstream equipment includes disk discharging machine, the upstream device
Including packing machine.
10. the method according to the description of claim 7 is characterized in that being reported after determining that the transfer passage blocks
It is alert.
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CN201611112106.6A CN106429307B (en) | 2016-12-07 | 2016-12-07 | The detection method and device of cigarette transfer passage blocking |
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CN201611112106.6A CN106429307B (en) | 2016-12-07 | 2016-12-07 | The detection method and device of cigarette transfer passage blocking |
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CN106429307B true CN106429307B (en) | 2019-05-28 |
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CN109785590B (en) * | 2019-03-13 | 2024-02-13 | 红云红河烟草(集团)有限责任公司 | Tobacco rod lifter inlet blockage alarm system and method |
CN115215059B (en) * | 2022-09-21 | 2022-12-30 | 中电信数字城市科技有限公司 | Intelligent convergence transmission system and method based on Internet of things and readable storage medium |
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JPS63189312A (en) * | 1987-01-30 | 1988-08-04 | Dainippon Screen Mfg Co Ltd | Poor conveyance detecting system |
JP2637190B2 (en) * | 1988-10-19 | 1997-08-06 | 三菱電機株式会社 | Shuttle conveyor travel control device |
CN101934930B (en) * | 2010-08-11 | 2012-10-03 | 河南中烟工业有限责任公司 | Method for controlling material flow balance without quantitative feed pipe |
CN202542409U (en) * | 2012-03-22 | 2012-11-21 | 龙岩烟草工业有限责任公司 | Slip detection device of tobacco belt conveyor |
CN203033452U (en) * | 2012-12-11 | 2013-07-03 | 浙江中烟工业有限责任公司 | Monitoring device of filter stick pneumatic conveying pipeline |
CN203762274U (en) * | 2014-03-11 | 2014-08-13 | 厦门烟草工业有限责任公司 | Cigarette conveying blockage detection device |
CN204777389U (en) * | 2015-06-30 | 2015-11-18 | 攀钢集团矿业有限公司 | Receive ore deposit funnel putty autoalarm |
CN205106372U (en) * | 2015-09-30 | 2016-03-30 | 河南中烟工业有限责任公司 | Roll up washboard of meeting sb. at airport and block automatic cleaning device that rejects |
CN205739087U (en) * | 2016-05-17 | 2016-11-30 | 顺丰速运有限公司 | Automatically the transmission equipment of detection blocking |
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